Custom Crimp D105-T420 SERIES, Operator'S Manual

Page 1: ...e to calibrate and minimum maintenance Micrometer style adjustment permits crimping a wide variety of hose and fittings Th Th Th The e e 1 D1 D1 D1 D10 05 05 05 05 T T T T 2 42 42 42 420 0 0 0 0 S S S...

Page 2: ...NTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER D105 T420 SERIES CRIMPERS CAN PRODUCE 35 TONS OF CRIMPING FORCE KEEP BOTH HANDS AWAY FROM PINCH POINTS CONSULT HOSE AND FITTING MANUFACTURER FOR CORRECT...

Page 3: ...N PROCEDURE 8 CRIMPING WITH STANDARD T420 PRESSURE PLATE 9 CRIMPING WITH NOTCHED T420 PRESSURE PLATE 13 CALIBRATION CHECK PROCEDURE 17 D105 D165 D SERIES DRAWER ASSEMBLY STAND INSTRUCTIONS 20 INCLUDED...

Page 4: ...inimum use of space Power Switch Electrical Enclosure Adjustable Retraction Stop Powerful 35 Ton Hydraulic Cylinder Removable Pusher Adjustment Screw CustomCrimp QR Code T420 RubberCaged Die Series Re...

Page 5: ...n top of the mounting holes of the D Series Drawer D Series Drawer Assembly Stand is available for D105 T420 D165 T420 Series Crimpers D105 T420 Series Crimper Die storage drawer to keep frequently us...

Page 6: ...Coupling Stop makes repetitive crimps faster by not having to visually align the fitting before each crimp Easy calibration adjustment to increase or decrease crimp OD T420 Micrometer Micro Crimp Adj...

Page 7: ...he cone base or the dies will not seat properly and the crimps will not be accurate Always check oil level in the D105 T420 pump should be 1 1 2 to 2 inches below the vent plug when the cylinder is in...

Page 8: ...CrimpX oil supplied with the crimper or a molybdenum disulfide high pressure grease on the entire area that the dies come in contact with as shown in photo 2 If Dies are sticking in the cone base Con...

Page 9: ...die size for the combination of hose and fitting being crimped Note The number etched on the OD of the die ring represents the fully closed diameter of the die set in millimeters In addition rubber c...

Page 10: ...he die cages is facing the operator as shown Step 6 Place the Lubricated Standard Pressure Plate over the die set Step 5 Align the fitting in the die set according to the hose and fitting manufacturer...

Page 11: ...de the Pusher onto the pusher retaining ring on the hydraulic cylinder Note Make sure slot in pusher goes over lip on pusher retaining ring CAUTION Damage to pusher and retaining ring can occur if mis...

Page 12: ...p can be obtained Always consult your hose and fitting manufacturer for the correct die set for the hose and fitting being crimped Step 9 Recheck the fitting for the correct alignment in the die set a...

Page 13: ...ng crimped Note The number etched on the OD of the die ring represents the fully closed diameter of the die set in millimeters In addition die sets are rubber caged color coded for easier identificati...

Page 14: ...wn Step 6 Place the Lubricated Notched Pressure Plate over the die set Note The notched pressure plate MUST be covering all 8 die fingers as shown Step 5 Align the 90 degree fitting in the die set acc...

Page 15: ...age to the pusher and retaining ring can occur if they are misaligned Note Recheck that the notched pressure plate is covering all 8 die fingers Step 7 CAUTION DO NOT MISALIGN NOTCHED PRESSURE PLATE O...

Page 16: ...mp diameter For example With a 23mm die set and the Micro Crimp Adjuster set at 3 0 the finished crimp diameter would be 26 0 mm 23mm 3 0mm Note Each die set has a limited range of diameters for which...

Page 17: ...UTION Failure to lubricate the die set and pressure plate could result in the die seizing in the cone base Step 1 Make certain that the Cone Base is clean and lubricated prior to inserting the die set...

Page 18: ...cro Crimp Adjuster at 0 Step 6 Depress and hold the Start Stop switch until the Die set is completely closed and oil pressure has built up in the hydraulic cylinder If the ram extends the dies are com...

Page 19: ...icrometer barrel with a 5 16 inch open end wrench and rotate the stem either in or out with a 5 32 inch hex key wrench Note 1 4 turn of the screw will change crimp diameter approximately 0 008 Rotatin...

Page 20: ...olts in rear two holes as shown in picture 2 Use 3 8 plastic retaining washer to hold bolt into place Place the D105 D165 base plate over the 4 screws as shown in picture 3 Place 3 8 flat washer 3 8 l...

Page 21: ...IMPX Die Lubricant Oil 4 oz bottle with dauber cap P N 103886 INCLUDED ACCESSORIES Standard T420 Pressure Plate P N 104651 Coupling Stop P N 100954 Pneumatic Pendent Switch P N 101349 T420 Micrometer...

Page 22: ...1 Red T420 Rubber Die Cages See page 24 for more details CRIMPX Die Lubricant Grease 4 oz can with brush P N 104162 D Series Drawer Assembly Stand P N 104650 Red Flexible 24 Work Lamp P N 1668 02 Cust...

Page 23: ...librate if required Inadequate pump pressure Check oil level in the pump It should be 1 1 2 to 2 inches below the fill plug Replenish with ISO Viscosity Grade 46 hydraulic oil Inadequate lubrication o...

Page 24: ...PTION 102997 BLACK T420 CUSTOM CRIMP DIE CAGE HALF BLACK 102997 BLUE T420 CUSTOM CRIMP DIE CAGE HALF BLUE 102997 BROWN T420 CUSTOM CRIMP DIE CAGE HALF BROWN 102997 GREEN T420 CUSTOM CRIMP DIE CAGE HAL...

Page 25: ...inder Piston 101515 2 1 030 Disogrin O Ring 030D90 3 1 Cylinder Piston Cap 100689 4 8 1 4 20 X 5 8 SHCS 91251A539 5 1 Cylinder Spring 101282 6 1 Spring Plug 101516 7 1 210 Disogrin O Ring 210D90 8 1 T...

Page 26: ...COMPONENT PARTS BREAKDOWN 1 100898 01 Micrometer Arm 1 2 100898 02 Micrometer Base 1 3 100898 03 Micrometer Suspension Flange 1 4 91253A189 8 32 x 1 4 HSFHS 4 D105 Micrometer Mount Assembly 101788 It...

Page 27: ...e complete hydraulic product to ATTN WARRANTY REPAIR DEPT Custom Machining Services Inc 318 North Co Rd 400 East Valparaiso IN 46383 If any product or part manufactured by CustomCrimp is found to be d...

Page 28: ...464 2773 www customcrimp com See the complete line of CustomCrimp Crimpers and Accessories at 219 462 6128 CustomCrimp www customcrimp com CONTACT US CUSTOMCRIMP YOUR SINGLE SOURCE FOR HOSE ASSEMBLY P...