Custom Crimp D165 Series, Operator'S Manual

Page 1: ...p hoses up to 1 6SP UNIQUE USER FRIENDLY MICROMETER STYLE ADJUSTMENT Easy to use and read Ideal for repetitive crimps Fully adjustable micrometer for a precise crimp Simple to calibrate and minimum ma...

Page 2: ...meter Style Adjustment is available on this model READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER D165 SERIES CRIMPERS CAN PRODUCE 62 TONS OF CRIMPING FORCE KEEP BOTH HANDS AWA...

Page 3: ...N PROCEDURE 9 CRIMPING WITH STANDARD COMPRESSION RING 10 CRIMPING WITH NOTCHED COMPRESSION RING 15 CALIBRATION CHECK PROCEDURE 19 D105 D165 D SERIES DRAWER ASSEMBLY STAND INSTRUCTIONS 22 INCLUDED ACCE...

Page 4: ...se Standard 2HP 220V 1Phase Optional Micrometer Style Adjustment Metric Die series D100 Reservoir capacity 1 US Gallon Oil type ISO 46 Hydraulic Oil Micrometer Style Adjustment Small Footprint for min...

Page 5: ...tly on top of the mounting holes of the D Series Drawer D Series Drawer Assembly Stand is available for D105 D165 Series Crimpers D165 Series Crimper Die storage drawer to keep frequently used die set...

Page 6: ...ily removable Coupling Stop makes repetitive crimps faster by not having to visually align the fitting before each crimp Easy calibration adjustment to increase or decrease crimp OD Metric Micrometer...

Page 7: ...hat hose will not contact the bench or work surface while crimping There must be enough clearance for the hose to align perpendicular with the cone base or the dies will not seat properly and the crim...

Page 8: ...shown on the voltage tag attached to the crimper cord Plug the D165 crimper directly into a 110 volt 15 amp wall outlet Note The optional 220 volts 2HP unit must be connected to a 220 volts 20 amp wal...

Page 9: ...ntire area that dies come in contact with on the inner diameter as shown in photo 2 If Breaking Die Screws Often Continue to lubricate grease as explained above in addition to lubricating each die fin...

Page 10: ...s with CrimpX oil supplied with crimper or a high pressure molybdenum high pressure grease Failure to lubricate the contact surfaces with the correct lubricant will cause the dies to seize in the comp...

Page 11: ...ressure plate Step 6 Place the Lubricated Compression Ring over the die set and compress the die set by hand to hold the hose and fitting in place Step 5 Align the Fitting in the die set according to...

Page 12: ...the die set CAUTION The notches on the die set must be completely covered by the compression ring prior to starting the crimp If the notches are showing you must go to a larger die set Crimping with a...

Page 13: ...e the Pusher onto the pusher retaining ring on the hydraulic cylinder Note Make sure slot in pusher goes over lip on pusher retaining ring CAUTION Damage to pusher and retaining ring can occur if misa...

Page 14: ...p can be obtained Always consult your hose and fitting manufacturer for the correct die set for the hose and fitting being crimped Step 9 Recheck the fitting for the correct alignment in the die set a...

Page 15: ...ie ring represents the fully closed diameter of the die set in millimeters In addition die sets are color coded for easier identification Step 3 Place the Lubricated Notched Compression Ring loosely b...

Page 16: ...fitting are held loosely in the die set Seat the notched compression ring evenly on the die set CAUTION The notches on the die set must be completely covered by the compression ring prior to starting...

Page 17: ...closed diameter of the die set to obtain the finished crimp diameter For example With a 23mm die set and the Micro Crimp Adjuster set at 3 0 the finished crimp diameter would be 26 0 mm 23mm 3 0mm No...

Page 18: ...TH NOTCHED COMPRESSION RING Step 10 Check the final crimp diameter with calipers to confirm that it is within manufacturer s specifications Note Always consult with your hose and fitting manufacturer...

Page 19: ...essure Plate into the bottom flange of the crimper making sure that it is seated squarely into the bottom flange Step 2 Place Any Lubricated Die Set squarely in the pressure plate Step 3 Place the Lub...

Page 20: ...for the Standard Micrometer Set the Micro Crimp Adjuster at 95 for the DC Micrometer Step 6 Depress and hold the Start Stop switch until the Die set is completely closed and oil pressure has built up...

Page 21: ...icrometer barrel with a 5 16 inch open end wrench and rotate the stem either in or out with a 5 32 inch hex key wrench Note 1 4 turn of screw will change crimp diameter approximately 0 008 Rotating th...

Page 22: ...ts in rear two holes as shown in picture 2 Use 3 8 plastic retaining washer to hold bolt into place Place the D105 D165 base plate over the 4 screws as shown in picture 3 Place 3 8 flat washer 3 8 loc...

Page 23: ...P N 102213 Pusher w Magnets P N 100825 01 CRIMPX Die Lubricant Oil 4 oz bottle with dauber cap P N 103886 INCLUDED ACCESSORIES D165 Coupling Stop P N 100954 Pneumatic Pendent Switch P N 101349 5 D100...

Page 24: ...101489 CRIMPX Die Lubricant Grease 4 oz can with brush P N 104162 D Series Drawer Assembly Stand P N 104650 Flexible 24 Work Lamp P N 1668 02 Notched Compression Ring Ideal for 90 deg Fittings P N 10...

Page 25: ...ate if required Inadequate pump pressure Check oil level in the pump It should be 1 1 2 to 2 inches below the fill plug Replenish with ISO Viscosity Grade 46 hydraulic oil Inadequate lubrication of th...

Page 26: ...PURPLE 101065 RED DIE RING HALF RED 101035 SILVER DIE RING HALF SILVER 101065 YELLOW DIE RING HALF YELLOW D100 SERIES DIE PARTS AI 100724 QTY DESCRIPTION PART NUMBER ITEM 2 DIE RING HALF D100 SERIES 1...

Page 27: ...1106 4 1 60 Ton Spring 100760_12 6 1 Spring Plug 102287 7 1 210 Disogrin O Ring 210D90 8 2 3 75 x 4 00 x 0 375 Wear Ring F1 POM 3 75X4 00X0 375 9 1 3 50 x 4 00 x 0 375 Polypak POLYPAK 4 x 3 1 2 x 3 8...

Page 28: ...2 23 10 D165 Crimper Head Assembly 102161 Qty Description Part Number Item 1 60 Ton Cylinder Top Flange 102219 1 4 Strain Rod 102212 2 1 Bottom Flange 102159 3 4 7 8 Narrow Rim Washer 11038 4 4 7 8 14...

Page 29: ...1 8 92865A626 3 8 16 x 1 1 4 HHCS 2 9 91102A031 3 8 Lock Washer 4 10 90126A031 3 8 Flat Washer 6 11 92865A623 3 8 16 x 7 8 HHCS 2 12 95462A031 3 8 16 Hex Nut 2 13 102160 Front Handle Assembly 1 14 923...

Page 30: ...spension Flange 1 2 102217 Micrometer Brace 1 3 102215 Micrometer Base Bracket 1 4 91253A194 8 32 x 1 2 HSFHCS 4 5 98296A245 3 16 Dia x 1 2 Spring Pin 1 D165 Micrometer Mount Assembly 102220 Item Part...

Page 31: ...duct to ATTN WARRANTY REPAIR DEPT Custom Machining Services Inc 326 North Co Rd 400 East Valparaiso IN 46383 If any product or part manufactured by CustomCrimp is found to be defective by CustomCrimp...

Page 32: ...Crimp Custom Machining Services Inc 326 N County Rd 400 East Valparaiso IN 46383 Ph 219 462 6128 Fax 219 464 2773 www customcrimp com CONTACT US See the complete line of Custom Crimp Crimpers and Acce...