Custom Crimp D205WB Series Operator'S Manual Download

Page: 14 / 17

D205WB / D206WB

Service Hose Crimper

COMPONENT PARTS BREAKDOWN

D205WB/D206WB Crimper Head Assembly (102263)

ITEM

PART NUMBER

DESCRIPTION

QTY

100679

80-Ton Cone Base

100642

Strain Rod

90500A040

Heavy Hex Nut 1 1/4-12 Gd.8

100661

Limit Switch Bracket

91251A146

6-32 X 3/8 SHCS

903 Switch

Limit Switch

100692

Limit Switch Guard

91255A190

8-32 X 1/4 BHCS

101995

3/8 Dia. X 5 1/2 Pin

100643

Compression Cone

100641

Micrometer Mount Assembly

100628

Standard Micrometer Assembly

100727

Micrometer Nut

100640

80-Ton Top Flange

100663

80-Ton Cylinder Assembly

100648

Pusher Suspension Pin

100711

Stop Rod

100710

Stop Rod Locking Handle

100818

Pusher

100964

Cone Reducer

100915

NP Pusher Plate

100961

WB Pusher Plate

100960

NP Bent Tube Pusher Plate

100954

Coupling Stop Assembly

100680

Mounting Bracket

90126A031

3/8 Flat Washer

91102A031

3/8 Lock Washer

92865A622

3/8-16 X 3/4 Hex Bolt

Summary of Contents for D205WB Series

Page 1: ...tenance Micrometer style adjustment permits crimping a wide variety of hose and fittings Utilizes existing NP60 and DE60 die sets Th Th Th The e e 2 D2 D2 D2 D206 06 06 06 06 W W W WB B B B h ho ho hose se se c c c i ri ri rimp mp mper er er i wi wi with th th th t t t th he he he M M M Mi ic ic icro ro rome me met te te ter r r S St St St St l yl yl yle e e Ad Ad Ad Adj ju ju ju t st st stme me m...

Page 2: ...ECT MACHINE SETTINGS AND CRIMP MEASUREMENTS ALWAYS WEAR EYE PROTECTION SAFETY PRECAUTIONS MODELS COVERED This manual is applicable to a number of variations of the D205WB Series Crimpers A Standard Metric and DC Micrometer is available on different models A 1HP 110Volt and a 2 HP 220 Volt ValPower pump are used on different models Crimping calibration and repair procedures are similar See detailed...

Page 3: ... 032 DIE SERIES LUBRICATION PROCEDURE 7 EN98 020 DIE SERIES LUBRICATION PROCEDURE 8 CRIMPING WITH EN98 020 DIE SERIES 9 CRIMPING WITH EN98 030 DIE SERIES 10 INCLUDED ACCESSORIES 11 AVAILABLE ACCESSORIES 12 TROUBLESHOOTING 13 COMPONENT PARTS BREAKDOWN 14 CUSTOMCRIMP NO NONSENSE WARRANTY STATEMENT 16 CUSTOMCRIMP CONTACT INFORMATION 17 TABLE OF CONTENT ...

Page 4: ...echnical Data 80 Ton EN98 020 Dies 80 Ton EN98 032 Dies 1 1 2 Wire 2 1 2 Wire 1 4SP 2 4SP L 32 x W 17 x H 29 Weight 305 lbs Power 2HP 220V 1Phase Standard 1HP 110V 1Phase Optional Die series EN98 020 EN98 032 Micrometer Style Adjustment Standard Reservoir capacity 1 US Gallon Oil type ISO 46 Hydraulic Oil Large Pusher Plate 1H Ph fa M El C Q 1 Vo P nic Shut Off 17 32 29 EN98 032 Die Series Not inc...

Page 5: ...lectric shutoff switch makes crimping process fast The Adjustable Retraction Stop allows the operator to limit the retraction of the hydraulic ram at the point where the die set is open only enough to remove the hose and fitting This feature can greatly speed up crimping on production jobs since the ram does not have to fully advance and retract on every cycle With the EN98 032 series dies can cri...

Page 6: ...ccurate Always check oil level in the D205WB pump should be 1 1 2 to 2 inches below the vent plug when the cylinder is in the retracted position and should be visible in the sight glass window of the pump reservoir If oil needs to be added use ISO 46 weight hydraulic oil Oil can be drained from the rear oil port of the reservoir Check to be certain that the shipping plug in the pump reservoir has ...

Page 7: ...f CrimpX grease supplied with crimper or a high pressure molybdenum high pressure grease on the entire area that dies come in contact with as shown in photo 2 If Dies are sticking in the surface of the bottom flange Continue to lubricate grease as explained above in addition to lubricating each die finger individually as shown in photo 3 Note The die fingers must be lubricated at the positions tha...

Page 8: ...oto 2 and 3 over the correct dies place a thin layer of CrimpX grease supplied with crimper or a high pressure molybdenum high pressure grease on the entire area that dies come in contact with If Dies are sticking in the surface of the bottom flange Continue to lubricate grease as explained above in addition to lubricating each die finger individually as shown in photo 4 Note The die fingers must ...

Page 9: ...top of the die set Slide the Pusher onto the stud on the hydraulic ram Check the finished crimp diame ter to be certain that it is within the hose and fitting manufacturers crimp specification limits Lubricate die fingers all contact surfaces and die cones WARNING Failure to lubricate will cause damage to die sets and crimper Alignment of the hose and fitting in the die set is shown Reference hose...

Page 10: ...e die set and Pusher Plate in the order illustrated Remove the Cone Insert from the crimper base and lubricate all contact surfaces of the die set WARNING Failure to lubricate will cause damage to die sets and crimper Align the hose and coupling as recommended Load the Pusher Plate and Pusher and press and hold the start stop switch until the crimper shuts off Check the final crimp diameter to be ...

Page 11: ...68 02 Vent Plug P N 104007 5 Screws for die series EN98 020 P N EN84 115 5 Springs for die series EN98 020 LC 022D 01 Removable Pusher Included P N 100818 D205WB D206WB Coupling Stop P N 101631 CRIMPX Lubricant Grease 4 oz can with brush Included P N 104162 Large Pusher Plate Included P N EN94 030 Pneumatic Pendent Switch Included P N 101349 INCLUDED ACCESSORIES ...

Page 12: ... Shelf Optional P N 101625 Mobile Cart Optional P N 101956 AVAILABLE ACCESSORIES Screws for die series EN98 032 P N EN00 061 Springs for die series EN98 032 P N LC 032E 04 M CustomCrimp Notched Digital Caliper IN MM P N CC Caliper Die Removal Magnet P N 104679 ...

Page 13: ...eter of the die The closed diameter is the die size stamped on the die ring Check crimper calibration and re calibrate if required Inadequate pump pressure Check oil level in the pump It should be 1 1 2 to 2 inches below the fill plug Replenish with ISO Viscosity Grade 46 hydraulic oil Inadequate lubrication of the dies and compression ring causing the pump to work harder than normal to reach the ...

Page 14: ...1 100641 Micrometer Mount Assembly 1 12 100628 Standard Micrometer Assembly 1 13 100727 Micrometer Nut 1 14 100640 80 Ton Top Flange 1 15 100663 80 Ton Cylinder Assembly 1 16 100648 Pusher Suspension Pin 1 17 100711 Stop Rod 1 18 100710 Stop Rod Locking Handle 1 19 100818 Pusher 1 20 100964 Cone Reducer 1 21 100915 NP Pusher Plate 1 22 100961 WB Pusher Plate 1 23 100960 NP Bent Tube Pusher Plate 1...

Page 15: ...D205WB D206WB Service Hose Crimper 15 COMPONENT PARTS BREAKDOWN ...

Page 16: ...oduct to ATTN WARRANTY REPAIR DEPT Custom Machining Services Inc 326 North Co Rd 400 East Valparaiso IN 46383 If any product or part manufactured by CustomCrimp is found to be defective by CustomCrimp at its option CustomCrimp will either repair or replace the defective part or product and return via ground transportation freight prepaid CustomCrimp will not cover any incoming or outgoing freight ...

Page 17: ...www customcrimp com CONTACT US CustomCrimp Custom Machining Services Inc 326 N County Rd 400 East Valparaiso IN 46383 Ph 219 462 6128 Fax 219 464 2773 www customcrimp com CUSTOMCRIMP YOUR SINGLE SOURCE FOR HOSE ASSEMBLY PRODUCTS Products and services to support industry wide hose assembly needs D205WB D206WB Service Hose Crimper ...

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