CUSTOM TRUCK LOAD KING SR-4020, Owner'S Manual

Page 1: ...REV A OCTOBER 7 2020 OWNER S MANUAL LOAD KING SR 4020...

Page 2: ......

Page 3: ...OPER OPERATION SEQUENCE 8 2 1 TO DUMP 8 2 2 USING HOIST S BODY PROP 9 4 POST OPERATION INSPECTION 10 SAFETY INFORMATION 10 PARTS BREAKDOWN 12 INSTALLATION 14 LUBRICATION AND MAINTENANCE 20 LOAD KING S...

Page 4: ...REVISION A 4 NAME DATE DESCRIPTION OF CHANGE REV J Haas 10 7 2020 INITIAL RELEASE A REVISION HISTORY...

Page 5: ...y and value to another market with the Load King Scissor Hoist About Custom Truck One Source Beginning in February of 2015 three family owned and operated companies Custom Truck Equipment U lity Fleet...

Page 6: ...d that will likely be fatal WARNING Warning is used to alert readers about the poten al for serious injury or death or serious damage to equipment CAUTION Cau on is used to alert readers about the pot...

Page 7: ...etermine the capacity of your hoist based on overhang Moun ng Heigh Min Longsill Height 9 6 5 Moun ng Distance 71 5 BDOY LENGTH CA in REAR OVERHANG in CAPACITY AT 50 Tons 9 60 6 12 8 10 84 6 11 5 11 8...

Page 8: ...l maintained and lubricated 4 If any damage to body or hardware is observed do not operate un l a thorough inspec on has been conducted and all necessary repairs have been made 2 PROPER OPERATION SEQU...

Page 9: ...to res ng posi on 9 Disengage PTO 2 2 Using Hoist s Body Prop 1 With the body unloaded raise the hoist and shut o the power 2 DANGER The body prop should never be used when the body is loaded The bod...

Page 10: ...labels must not be removed or altered in anyway These labels are important direc ons to ensure that neither workers nor the Scissor Hoist get damaged during working opera ons or traveling The pictures...

Page 11: ...ht Ra ng of your truck as well as local laws regarding vehicle weight in your area Distribute loads evenly in bed to prevent unexpected weight shi s and be mindful of the e ects of increased payload w...

Page 12: ...REVISION A 12 PARTS BREAKDOWN...

Page 13: ...UBFRAME RAIL SHIM 2 11 UOS 001315 SUBFRAME MIDSHEAR D S 1 12 UOS 001314 SUBFRAME MIDSHEAR P S 1 13 1034529 WELDMENT FRAME EXTENSION FRONT S S 1 14 1034528 WELDMENT FRAME EXTENSION FRONT C S 1 15 10346...

Page 14: ...LATION 1 Install lower pivot arm sha 1 into the lower tube of the scissor hoist 2 as shown below 2 Insert the hoist s lower pivot arm 1 into the channels on the subframe 2 and secure them with the pro...

Page 15: ...ions 1034528 and 1034529 see breakdown on page 12 13 can be added to the subframe 5 Hoist and subframe assembly need to be installed on the truck frame according to the table and image shown below Dim...

Page 16: ...ISION A 16 INSTALLATION 6 Using the diagrams below locate the ideal moun ng angle loca on that best fits your applica on 7 Drill two holes in the chassis frame and bolt the moun ng angles as shown bel...

Page 17: ...g angle is welded to the subframe in the CRITICAL WELD AREA located below the lower pivot arm as shown in the image below Do not weld the moun ng angles to the chassis frame 9 Weld the rear pivot angl...

Page 18: ...collar 1 onto the sha of the body li foot 2 and slide the li foot s sha into the upper hoist tube 3 Repeat on the other side of the hoist 11 Install the body guide plates on both sides of the subfram...

Page 19: ...the subframes rear pivots to the frame rails of the body as shown below 13 Posi on each li foot against the inside of the frame rail of the body and weld them together as shown below 14 Once the li fo...

Page 20: ...UBRICATION AND MAINTENANCE Lubricate grease zerks in all loca ons shown below 8 total Loca ons indicated with red arrows below CAUTION ALL grease zerks are to be topped o prior to first use and every...

Page 21: ...REVISION A 21 LOAD KING SCISSOR HOIST LABELS 1 2 3 4 5...

Page 22: ...RD HOIST GREASE LOCATIONS 1 3 1034553 PLACARD DANGER BODY PROP INSTRUCTIONS 1 4 1034554 PLACARD DANGER STAND CLEAR WHILE OPERATING 1 5 1034555 PLACARD WARNING SERVICING REQUIREMENTS 1 6 1034556 PLACAR...

Page 23: ...T OF THE COMPANY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION OF THE FACE THEREOF LIMITATION OF LIABILITY It is expressly understood and agreed by you that the COMPANY s liability for i...

Page 24: ...NTY DATA RECORD Record this informa on at the me that warranty registra on form is completed and returned to Load King Date Date of Delivery Model Number S N Dealer Address Customer Address Scissor Ho...

Page 25: ...Load King PO Box 427 Elk Point South Dakota USA 57025 0427 Toll Free 888 264 5522...