CustomCrimp D165-T420 SERIES, Operator'S Manual

Page 1: ...p hoses up to 1 6SP UNIQUE USER FRIENDLY T420 MICROMETER STYLE ADJUSTMENT Easy to use and read Ideal for repetitive crimps Fully adjustable micrometer for a precise crimp Simple to calibrate and minim...

Page 2: ...NTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER D165 T420 SERIES CRIMPERS CAN PRODUCE 62 TONS OF CRIMPING FORCE KEEP BOTH HANDS AWAY FROM PINCH POINTS CONSULT HOSE AND FITTING MANUFACTURER FOR CORRECT...

Page 3: ...PROCEDURE 9 CRIMPING WITH STANDARD T420 PRESSURE PLATE 10 CRIMPING WITH NOTCHED T420 PRESSURE PLATE 14 CALIBRATION CHECK PROCEDURE 18 D105 D165 D SERIES DRAWER ASSEMBLY STAND INSTRUCTIONS 21 INCLUDED...

Page 4: ...voir capacity 1 US Gallon Oil type ISO 46 Hydraulic Oil Powerful 62 Ton Hydraulic Cylinder 1HP 110V Single Phase pump for fast crimps Removable Pusher Calibration Adjustment Screw 2 2 13 Optional Flex...

Page 5: ...n top of the mounting holes of the D Series Drawer D Series Drawer Assembly Stand is available for D105 T420 D165 T420 Series Crimpers D165 T420 Series Crimper Die storage drawer to keep frequently us...

Page 6: ...Coupling Stop makes repetitive crimps faster by not having to visually align the fitting before each crimp Easy calibration adjustment to increase or decrease crimp OD T420 Micrometer Micro Crimp Adj...

Page 7: ...that hose will not contact the bench or work surface while crimping There must be enough clearance for the hose to align perpendicular with the cone base or the dies will not seat properly and the cr...

Page 8: ...ectly into a 110 volt 15 amp wall outlet Note The optional 220 volts 2HP unit must be connected to a 220 volts 20 amp wall outlet ValPower offers rugged industrial duty hydraulic power units that will...

Page 9: ...pressure plate over the correct dies apply a thin layer of CrimpX oil supplied with the crimper or a molybdenum disulfide high pressure grease on the entire area that the dies come in contact with as...

Page 10: ...t die size for the combination of hose and fitting being crimped Note The number etched on the OD of the die ring represents the fully closed diameter of the die set in millimeters In addition die set...

Page 11: ...he die cages is facing the operator as shown Step 6 Place the Lubricated Standard Pressure Plate over the die set Step 5 Align the fitting in the die set according to the hose and fitting manufacturer...

Page 12: ...de the Pusher onto the pusher retaining ring on the hydraulic cylinder Note Make sure slot in pusher goes over lip on pusher retaining ring CAUTION Damage to pusher and retaining ring can occur if mis...

Page 13: ...p can be obtained Always consult your hose and fitting manufacturer for the correct die set for the hose and fitting being crimped Step 9 Recheck the fitting for the correct alignment in the die set a...

Page 14: ...ng crimped Note The number etched on the OD of the die ring represents the fully closed diameter of the die set in millimeters In addition die sets are rubber caged color coded for easier identificati...

Page 15: ...wn Step 6 Place the Lubricated Notched Pressure Plate over the die set Note The notched pressure plate MUST be covering all 8 die fingers as shown Step 5 Align the 90 degree fitting in the die set acc...

Page 16: ...e to pusher and retaining ring can occur if misaligned Note Recheck that the notched pressure plate is covering all 8 die fingers Step 7 CAUTION DO NOT MISALIGN NOTCHED PRESSURE PLATE OR DAMAGE WILL O...

Page 17: ...mp diameter For example With a 23mm die set and the Micro Crimp Adjuster set at 3 0 the finished crimp diameter would be 26 0 mm 23mm 3 0mm Note Each die set has a limited range of diameters for which...

Page 18: ...UTION Failure to lubricate the die set and pressure plate could result in the die seizing in the cone base Step 1 Make certain that the Cone Base is clean and lubricated prior to inserting the die set...

Page 19: ...cro Crimp Adjuster at 0 Step 6 Depress and hold the Start Stop switch until the Die set is completely closed and oil pressure has built up in the hydraulic cylinder If the ram extends the dies are com...

Page 20: ...res recalibration hold the micrometer barrel with a 5 16 inch open end wrench and rotate the stem either in or out with a 5 32 inch hex key wrench Note 1 4 turn of the screw will change crimp diameter...

Page 21: ...olts in rear two holes as shown in picture 2 Use 3 8 plastic retaining washer to hold bolt into place Place the D105 D165 base plate over the 4 screws as shown in picture 3 Place 3 8 flat washer 3 8 l...

Page 22: ...X Die Lubricant Oil 4 oz bottle with dauber cap P N 103886 INCLUDED ACCESSORIES Standard T420 Pressure Plate P N 103270 D165 Coupling Stop P N 100954 Pneumatic Pendent Switch P N 101349 T420 Micromete...

Page 23: ...BLE ACCESSORIES Die Storage Shelf P N 101431 T420 Rubber Die Cages See page 25 for more details CRIMPX Die Lubricant Grease 4 oz can with brush P N 104162 D Series Drawer Assembly Stand P N 104650 Fle...

Page 24: ...brate if required Inadequate pump pressure Check oil level in the pump It should be 1 1 2 to 2 inches below the fill plug Replenish with ISO Viscosity Grade 46 hydraulic oil Inadequate lubrication of...

Page 25: ...TOM CRIMP DIE CAGE HALF RED 102997 YELLOW T420 CUSTOM CRIMP DIE CAGE HALF YELLOW 102997 PURPLE T420 CUSTOM CRIMP DIE CAGE HALF PURPLE T420 SERIES DIE PARTS AI 102254 QTY DESCRIPTION PART NUMBER ITEM 2...

Page 26: ...101106 4 1 60 Ton Spring 100760_12 6 1 Spring Plug 102287 7 1 210 Disogrin O Ring 210D90 8 2 3 75 x 4 00 x 0 375 Wear Ring F1 POM 3 75X4 00X0 375 9 1 3 50 x 4 00 x 0 375 Polypak POLYPAK 4 x 3 1 2 x 3...

Page 27: ...ate 103270 4 1 60 Ton Pusher 100825 5 1 Pusher Retaining Pin 100812 6 4 7 8 14 Hex Nut 90499A845 7 4 7 8 Narrow Rim Washer 11038 8 1 Micrometer Holding Assembly 102220 T420 9 1 Standard Micrometer Ass...

Page 28: ...t 1 8 92865A626 3 8 16 x 1 1 4 HHCS 2 9 91102A031 3 8 Lock Washer 4 10 90126A031 3 8 Flat Washer 6 11 92865A623 3 8 16 x 7 8 HHCS 2 12 95462A031 3 8 16 Hex Nut 2 13 102160 Front Handle Assembly 1 14 9...

Page 29: ...Suspension Flange 1 2 102217 Micrometer Brace 1 3 102215 Micrometer Base Bracket 1 4 91253A194 8 32 x 1 2 HSFHCS 4 5 98296A245 3 16 Dia x 1 2 Spring Pin 1 D165 Micrometer Mount Assembly 102220 Item Pa...

Page 30: ...roduct to ATTN WARRANTY REPAIR DEPT Custom Machining Services Inc 318 North Co Rd 400 East Valparaiso IN 46383 If any product or part manufactured by CustomCrimp is found to be defective by CustomCrim...

Page 31: ...raiso IN 46383 Ph 219 462 6128 Fax 219 464 2773 www customcrimp com See the complete line of CustomCrimp Crimpers and Accessories at 219 462 6128 CustomCrimp www customcrimp com CONTACT US CUSTOMCRIMP...