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Make sure that the trip unit is suitable for the intended
installation by comparing nameplate data with any exist-
ing equipment and system requirements. Inspect the trip
unit for completeness, and check for damage before
installing it in the circuit breaker frame.  

Remove and SAVE the Jumper plug assembly (a 12
position housing) from the trip unit (see Figure 3-2).

Remove the wire-retaining bracket from the right pole of
the trip unit.

Trip unit center retaining screw is captive in the trip
unit conductor; the remaining retaining screws (2
for a 3-pole trip unit) are supplied with the frame.

Remove circuit breaker pan-head cover screws, and
covers. Remove trip unit outer pole screws and red
plastic washers from the frame. Discard red plastic
washers (Figure 3-1).

The two trip unit outer pole retaining screws may be
placed in the trip unit conductor holes at this time. If
preferred, a 5/16 inch hexagonal-head wrench may
be used to position the screws when the trip unit is
in the base. 

The Digitrip OPTIM 550 Trip Unit is completely self con-
tained and when the circuit breaker is closed, requires
no external power to operate its protection systems. It
operates from current signal levels and control power
derived through current sensors integrally mounted in
the trip unit.

Digitrip OPTIM 550 Trip Units are suitable for 50/60 Hz
AC applications only. For DC applications, a thermal-
magnetic trip unit should be used.

The Digitrip OPTIM 550 Trip Unit for the L-Frame is
available in 3 different types and four different maximum
ampere ratings (Table 1.1). 

➀  

Ground Fault Alarm trip units do NOT provide ground fault protection.

2.0 UL LISTED DEVICES

The Digitrip OPTIM 550 Trip Unit is listed in accordance
with Underwriters Laboratories, Inc. Standard UL489,
under file E7819 and satisfies the applicable require-
ments of the International Electrotechnical Commission
(IEC) recommendations for molded case circuit break-
ers.

3.0  INSTALLATION

The installation procedure consists of inspecting and
installing the trip unit and rating plug. To install the trip
unit, perform the following steps.

If required, internal accessory installation should be
done before the circuit breaker is mounted and con-
nected. Refer to the individual accessory instruction
leaflets.

I.L. 29C508B

Page 2

Effective 9/00

Table 1.1  Digitrip OPTIM 550 Trip Unit Types

NOTICE

NOTICE

Catalog Number

Max Amps

Version

Description

LEP3125T52

125A

LSI

Non-ground Fault

LEP3125T56

125A LSIG

Ground 

Fault

LEP3125T57

125A

LSIA

Ground Fault Alarm

LEP3250T52

250A

LSI Non-ground 

Fault

LEP3250T56

250A

LSIG

Ground Fault

LEP3250T57

250A

LSIA

Ground Fault Alarm

LEP3400T52

400A

LSI

Non-ground Fault

LEP3400T56

400A

LSIG

Ground Fault

LEP3400T57

400A

LSIA

Ground Fault Alarm

LEP3600T52

600A

LSI

Non-ground Fault

LEP3600T56

600A

LSIG

Ground Fault

LEP3600T57

600A

LSIA

Ground Fault Alarm

Figure 3-1  Preliminary Preparation

NOTICE

Remove and Dispose
of Red Spacers

Summary of Contents for Digitrip OPTIM 550

Page 1: ...TY PROCEDURES CUTLER HAMMER IS NOT LIABLE FOR THE MISAP PLICATION OR MISINSTALLATION OF ITS PROD UCTS The user is cautioned to observe all recommendations warnings and cautions relating to the safety...

Page 2: ...DC applications a thermal magnetic trip unit should be used The Digitrip OPTIM 550 Trip Unit for the L Frame is available in 3 different types and four different maximum ampere ratings Table 1 1 Groun...

Page 3: ...ring channels Ground fault trip units are supplied from the factory with a wire harness with pigtail lead connections for a neutral current sensor white and gray wires A neutral current sensor is prov...

Page 4: ...etaining slots of the trip unit I L 29C508B Page 4 Effective 9 00 Figure 3 3 Neutral Current Sensor Placement 1 50 Table 3 1 Digitrip L Frame OPTIM Rating Plugs Max Amps In Catalog Number of trip unit...

Page 5: ...ed to avoid exceeding a safe terminal temperature operating range Consult Cutler Hammer for recommendations 4 1 GENERAL The Digitrip OPTIM 550 Trip Unit provides a tripping sig nal to the flux transfe...

Page 6: ...RFORMANCE TESTING FOR GROUND FAULT TRIP UNITS 5 2 1 CODE REQUIREMENTS The National Electrical Code under Article 230 95 C requires that any ground fault protection system be per formance tested when f...

Page 7: ...TING AND NOT FIELD CALIBRATION OF THE DIGITRIP OPTIM 550 GROUND FAULT TRIP UNIT ANY TEMPORARY CONNECTION MADE FOR THE PURPOSE OF CONDUCTING TESTS SHOULD BE RESTORED TO PROPER OPERATING CONDITIONS BEFO...

Page 8: ...es which mount on the trip unit are available for use The number of the instruction leaflet covering the installation of each accessory is shown Alarm Signal Lockout ASL Switch I L 29C183 Auxiliary Sw...

Page 9: ...round Fault Test Record should be Retained by Those in Charge of the Building s Electrical Installation in order to be Available to the Authority having Jurisdiction Test Date Circuit Breaker Number R...

Page 10: ...I L 29C508B Page 10 Effective 9 00...

Page 11: ...I L 29C508B Page 11 Effective 9 00...

Page 12: ...Cutler Hammer Pittsburgh Pennsylvania U S A Effective 9 00 ISI Style 6603C85H03 Printed in U S A Page 12 I L 29C508B...

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