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Position the trip unit in the base. Make sure the latch
bracket pin is properly seated in the slots in the sideplates
(Figure 3-2). If necessary, move the handle toward the
line end of the circuit breaker to seat the trip unit. 

Screw in and tighten three trip unit retaining screws
(center first). Torque to 12 Ib-ft (16.27 N.m).  Make sure
the holes in the trip unit conductors line up with the
tapped holes of the frame load conductors for proper
terminal installation.

DO NOT EXCEED A TORQUE OF 12 LB-FT (16.27
N.M). EXCESSIVE TORQUING WILL SHEAR
SCREWS. FAILURE TO APPLY THE REQUIRED
TORQUE MAY LEAD TO EXCESSIVE HEATING AND
CAUSE NUISANCE TRIPPING OF THE BREAKER.

If a standard “L” frame internal accessory is to be
installed in the right pole, cut the cable tie on wire-
retaining bracket and discard the bracket.  Install the
attachment according to the individual accessory
instruction leaflet, and attach the wires that were
attached to the wire-retaining bracket to the attachment
mount bracket with a cable tie. 

I.L. 29C508B

Page 3

Effective 9/00

Install the wire retaining bracket into the right pole trip
unit accessory retaining slots. For ground fault or
ground fault alarm trip units route the white and gray
wires out the frame accessory wiring channels.

Ground fault trip units are supplied from the factory with
a wire harness with pigtail lead connections for a neutral
current sensor (white and gray wires). A neutral current
sensor is provided with each trip unit. 

Install the jumper plug assembly into the trip unit (see
Figure 3-2) with the keying pin in the bottom right corner.
Note:  Jumper plug assembly fits in one orientation only.

Digitrip OPTIM 550 Ground Fault Trip Units detect
ground fault currents through Residual Sensing. They
are not designed to use source ground or zero
sequence ground fault sensing methods. If the system
neutral is grounded, but no phase to neutral loads are
used, the neutral current sensor is not necessary. In that
case, the white and gray leads on the trip unit should be
cut off before installation.

If the system neutral is grounded and phase to neutral
loads are used, then the neutral current sensor  must be
used(Figure 3-3). It should be connected to the breaker
according the diagram in Figure 3-4. It has the same
turns ratio as the phase current sensors in the trip unit.

!

CAUTION

Figure 3-2  Trip Unit Installed in Circuit Breaker

Sideplate
(Both Sides)

Latch Pin

Trip Unit

Retaining

Screws

(Both Sides)

Interphase

Barriers

(Both Sides)

Accessory

Retaining Slot 

(Both Sides)

Frame Accessory
Wiring Chanels

Orientation
Keying Pin

Jumper Plug
Assembly

Trip Unit Conductor

and Frame Load Conductor

Tapped Holes
for Terminals

Wire-Retaining 
Bracket

Summary of Contents for Digitrip OPTIM 550

Page 1: ...TY PROCEDURES CUTLER HAMMER IS NOT LIABLE FOR THE MISAP PLICATION OR MISINSTALLATION OF ITS PROD UCTS The user is cautioned to observe all recommendations warnings and cautions relating to the safety...

Page 2: ...DC applications a thermal magnetic trip unit should be used The Digitrip OPTIM 550 Trip Unit for the L Frame is available in 3 different types and four different maximum ampere ratings Table 1 1 Groun...

Page 3: ...ring channels Ground fault trip units are supplied from the factory with a wire harness with pigtail lead connections for a neutral current sensor white and gray wires A neutral current sensor is prov...

Page 4: ...etaining slots of the trip unit I L 29C508B Page 4 Effective 9 00 Figure 3 3 Neutral Current Sensor Placement 1 50 Table 3 1 Digitrip L Frame OPTIM Rating Plugs Max Amps In Catalog Number of trip unit...

Page 5: ...ed to avoid exceeding a safe terminal temperature operating range Consult Cutler Hammer for recommendations 4 1 GENERAL The Digitrip OPTIM 550 Trip Unit provides a tripping sig nal to the flux transfe...

Page 6: ...RFORMANCE TESTING FOR GROUND FAULT TRIP UNITS 5 2 1 CODE REQUIREMENTS The National Electrical Code under Article 230 95 C requires that any ground fault protection system be per formance tested when f...

Page 7: ...TING AND NOT FIELD CALIBRATION OF THE DIGITRIP OPTIM 550 GROUND FAULT TRIP UNIT ANY TEMPORARY CONNECTION MADE FOR THE PURPOSE OF CONDUCTING TESTS SHOULD BE RESTORED TO PROPER OPERATING CONDITIONS BEFO...

Page 8: ...es which mount on the trip unit are available for use The number of the instruction leaflet covering the installation of each accessory is shown Alarm Signal Lockout ASL Switch I L 29C183 Auxiliary Sw...

Page 9: ...round Fault Test Record should be Retained by Those in Charge of the Building s Electrical Installation in order to be Available to the Authority having Jurisdiction Test Date Circuit Breaker Number R...

Page 10: ...I L 29C508B Page 10 Effective 9 00...

Page 11: ...I L 29C508B Page 11 Effective 9 00...

Page 12: ...Cutler Hammer Pittsburgh Pennsylvania U S A Effective 9 00 ISI Style 6603C85H03 Printed in U S A Page 12 I L 29C508B...

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