CyberOptics SE500CP, Hardware Manual

Page 1: ...SE500CP Hardware Manual ...

Page 2: ...ademarks or registered trademarks in the United States and other countries CyberOptics and SE500CP are owned by CyberOptics Corporation Windows owned by Microsoft Corporation Warranty License and Terms of Sale The warranty software license and other terms and conditions of sale covering CyberOptics products are set forth in CyberOptics Standard Terms and Conditions of Sale and License available at...

Page 3: ...tion 19 Packing the SE500CP System 20 Unpacking the SE500CP System 23 Choosing a Location 24 Installing the System 25 Installing the Light Pole 25 Positioning Leveling the SE500CP System 26 Installing the Sensor 30 Wiring SE500CP for Power 32 Turning on System Power 34 Connecting the Air Supply 35 Connecting SMEMA Cables 36 Connecting to a Network 37 Connecting to an External Device 38 Wago PLC As...

Page 4: ...amp Blade 92 Replacing the Conveyor Clamp Air Fittings 94 Replacing the Conveyor Clamp Hall Effect Switch 95 Replacing the Conveyor Clamp Cylinder 96 Replacing the Conveyor Motors 98 Replacing the Autowidth Motor 100 Replacing the Conveyor Belts 102 Replacing the Drive Belts 103 Replacing the Idler Pulleys 106 Replacing the Pulley Drive 108 Replacing the Board Sensors 109 Replacing the Panel Lifte...

Page 5: ...oration v Contents 4 Troubleshooting 149 Safety Circuit Block Diagram 150 AC and DC Distribution Block Diagram 151 SMEMA Connector Pinout 152 System Error Messages 153 Solder Paste Failure Causes 154 SOS 156 Index 157 ...

Page 6: ...Contents vi SE500CP Hardware Manual ...

Page 7: ... of the software controls for the Solder Paste Inspection Applications Engineering Interface SPI Systems Inspection User Guide and Online Help Provides task based step by step procedures and descriptions of the software controls for the Solder Paste Inspection Applications Operator Interface SE Series Solder Paste Inspection Safety User Guide Provides safety guidelines safety symbols and their mea...

Page 8: ...de City State Province Address Company Name Originator Machine Serial Number Software Version Manual Revision Date Page No or Figure No Suggestion Fax 1 763 542 5100 CyberOptics Corp service cyberoptics com Attn Service Fax or e mail to Check if page is attached Country ...

Page 9: ...usiness day International Technical Support Center 1 800 526 2540 Fax 1 763 542 5100 Email service cyberoptics com Website www cyberoptics com support If available in your area the toll free number above 1 800 is answered 24 hours a day every day of the week Where toll free access is not available please contact the regional office closest to you North America CyberOptics Corporation Minneapolis M...

Page 10: ...x SE500CP Hardware Manual ...

Page 11: ...CyberOptics Corporation 1 System Overview SE500CP System 2 System Specifications 14 Performance Specifications 16 Computer Requirements 16 System Requirements 15 Dimensions 17 ...

Page 12: ...ng parts Green Start Starts the inspection This button is an alternative to using the button in the software Red Stop Stops the inspection This button is an alternative to using the button in the software Yellow E Stop Reset Initializes the system after re engaging the E Stop Yellow Alarm Cancel Clears system alarms This button is an alternative to using the button in the software Emergency Stop E...

Page 13: ...Front View Signal light pole Keyboard and trackball tray Flat panel display Safety enclosure hood Leveling feet Air pressure gauge Power Switch ESD wrist strap connection Control panel see below E Stop E Stop Reset Stop Start Alarm Cancel Control Panel ...

Page 14: ...ctrical panel and turns off all system power when activated Note Do not obstruct the rear circuit breaker Air Regulator Regulates compressed air for pneumatic control of the conveyor lift and clamp Cooling Fans Draw air out of the system to cool internal electronics Digital Input Output Connector Connection for an external device such as a separate conveyor Ethernet Port Connection to local area n...

Page 15: ...0CP System Figure 2 SE500CP Rear View Back access cover Air regulator Cooling fans Power access cover COM1 port Ethernet port SMEMA Upstream SMEMA Downstream Digital I O AC main circuit breaker CB1 Power cord strain relief COM2 port ...

Page 16: ...ows XP Professional 64 bit platform Conveyor The conveyor brings the panel into the machine clamps it and positions it for inspection During inspection the gantry moves as needed in the X and Y directions and the Z stage adjusts for height while the panel remains stationary The conveyor automatically adjusts to the width of the panel as specified in the SRFF Digital I O Controller The Digital I O ...

Page 17: ...CyberOptics Corporation 7 SE500CP System Figure 3 Internal Components Sensor Main Electrical Panel Conveyor Processor Digital I O Controller Gantry ...

Page 18: ...tages Provide feedback and fine tuning for stage movement Motor Controllers for Conveyor Autowidth and Conveyor Belts 2 Controls belt and autowidth motors for conveyor motion Power Supply 24VDC 5 Amp Power Supply 24VDC 3 5 Amp Provide power and auxiliary power to the sensor and electronics in the system Circuit Breakers CB2 CB3 CB4 CB5 CB6 CB7 CB8 Processor Outlet 6 Amp PS 1 6 Amp PS 2 6 Amp PS 3 ...

Page 19: ... 0A 10 0A 10 0A 10 0A SMEMA SYSTEM TOWER Z W B X MM Y PS1 PS2 PS3 K1 Middleman PCB Assembly X Stage Servo Amp Y Stage Servo Amp Z Stage Servo Amp Conveyor Width Motor Controller Fixed Rail Motor Belt Motor Controller PS1 3 5 A PS2 5 A PS3 5 A CB2 CB8 Contactor 18 A 24 VDC Coil Safety Relay ...

Page 20: ...tro mechanical drive for the conveyor and for the automatic width adjustment Panel Sensors Entry Exit Sensors located on each end of the conveyor these sensor detect panels entering and exiting the conveyor Sensors work in conjunction with SMEMA to bring boards in Slow Speed Sensor A third sensor detects the panel nearing the inspection position causing the conveyor to slow down for final position...

Page 21: ...or Belt Conveyor Motor Board Stop Conveyor Drive Belt Autowidth Motor Autowidth Drive Belt Conveyor Manual Adjustment Wheel Board Stop Sensor Panel Detect Sensor Entry Exit Panel Detect Sensor Entry Exit Panel Lifter Top Clamp Slow Speed Sensor Movable Conveyor Rail Fixed Conveyor Rail ...

Page 22: ...onnect the board stop to the fixed conveyor rail Figure 7 Left to Right Board Flow Configuration 6 Calibrate the system in either of the following a Set the ConveyorOffsetX and ConveyorOffsetY values manually using the Configuration Editor or b Refer to Aligning the System section of the SE500CP Solder Paste Inspection Software User Guide Part Number 8015918 i Note Set the ConveyorRightToLeft valu...

Page 23: ...Registry Editor 3 In the Registry Editor window delete the file LastPatchFile located at My Computer HKEY_LOCAL_MACHINE SOFTWARE CyberOptics SMTSystems Common 4 After the LastPatchFile is deleted the System Setup dialog box automatically pops up during the following SPI software installation 5 Select the appropriate system type conveyor orientation lane configuration and rail configuration 6 Click...

Page 24: ...earance Topside above belt Bottom side 20 1 mm 0 78 in 25 4 mm 1 0 in Maximum Board Weight 3 kg 6 6 lbs Maximum Board Warp 2 of PCB diagonals or a maximum of 6 35 mm 0 25 in total Operational Specifications Conveyor Speed Range 150 450 mm sec 5 9 17 7 in sec Conveyor Adjustment Automatic Maximum Inspection Area 508 503 mm 20 19 5 in Maximum Pad Size in FOV 15 15 mm 0 6 0 6 in Field Of View FOV 32 ...

Page 25: ...Storage 20 80 RH non condensing 10 90 RH non condensing Temperature Operating Ambient Storage 15 35 C 59 95 F 20 70 C 4 158 F Altitude Up to 2000 m 6562 ft Insulation Coordination Pollution degree 2 Installation Category overvoltage category Category III Power Requirements Hard wired single phase 100 130 220 240 V 50 60 Hz 10 15 amps Permitted Voltage Drops 90 V for 100 130 VAC 200V for 220 240 VA...

Page 26: ...ments Y ou can run the T each application on a desktop computer that meets the following minimum requirements Table 8 Desktop Computer Minimum Requirements Processor Intel Pentium 4 processor RAM 256 MB recommended Available Disk Space 1 GB Video card Minimum Recommended 32 MB memory 64 MB memory OpenGL acceleration Monitor Resolution 1024 x 768 24 bit color minimum Operating System Windows XP 64 ...

Page 27: ...CyberOptics Corporation 17 Dimensions Dimensions Figure 8 Front View 139cm 55 i n 490cm 19 i n 85cm 3 i n 134cm 53 i n 100cm 39 i n ...

Page 28: ...500CP Hardware Manual Figure 9 Side View 188cm 74 in 92cm 36 in 127cm 50 in Adjustable 86 104cm 34 41 in T o achieve the lowest conveyor height configuration of 83 cm to 96 cm 33 inch to 38 inch a customized conversion kit is needed ...

Page 29: ... 32 Connecting the Air Supply 35 Connecting SMEMA Cables 36 Connecting to a Network 37 Connecting to an External Device 38 Wago PLC Assembly 39 Manually Adjusting the Conveyor Width 40 Configuring the Pressure Gauge Display 41 Setting Up System Security 43 Verifying System Accuracy 48 Shutting Down the System 50 Moving the SE500CP System 51 Bypassing the SE500CP System 51 ...

Page 30: ...ires a drill with a 13 mm socket attachment hex head bolts a forklift and a pallet jack Capacity of forklift 826 kg 185 cm To prepare the crate base 1 Prepare the crate base as shown Required Tools Warning Only CyberOptics service personnels shall perform the installation procedures in this Chapter Warning Make sure the SE500CP system power and AC main circuit breaker is off before packing Perform...

Page 31: ...tem using the pallet reach truck 3 Move the machine over the platform Manually raise each of the leveling feet and ensure that it is not touching the crate base Hand tighten the leveling feet 4 Position the machine so that its frame aligns with the platform floaters Slowly lower the machine until it rests on the platform floaters There should be no gap between the machine and the sponge placed at ...

Page 32: ...3 2 Place the side panel onto the crate and secure with hex head bolts Numbered the panel with numbers 1 and 2 3 Place the other side panel onto the crate and secure with hex head bolts Numbered the panel with numbers 3 and 4 Close the machine ID cover 4 Cover the crate with a top cover and secure with hex head bolts Markings for the Crate 1 Mark the bolts in blue as shown after the crate is ready...

Page 33: ...let 3 Slide out the remaining crate pocket off the platform 4 Using the drill and socket attachment remove the hex head bolts from the lockdown plate located at each of the leveling feet 5 Remove the packing material moisture barriers desiccants and accessories around the unit 6 From the rear of the machine ensure the forklift s forks are supporting both crossbeams under the system before lifting ...

Page 34: ...it securing bracket on Y Axis Choosing a Location The SE500CP system must be level and aligned with incoming and outgoing conveyor sections to allow for smooth movement of panels Choose a location for the SE500CP that meets the following requirements System has easy access to power and compressed air Conveyor is level Conveyor movement is smooth System is not exposed to extreme ambient vibration ...

Page 35: ...ing nut from the light pole and slide it off of the cable 3 Place the light pole in an upright position and insert the threaded end of the pole into the hole on top of the enclosure 4 Tighten the bolt inside the enclosure so that the light pole is firmly attached to the unit 5 Connect the light pole cable to the available cable connector that is tied to the frame 6 Replace the rear panel Figure 12...

Page 36: ...ining up the front rails of the incoming and outgoing conveyor sections 3 T o adjust the leveling feet loosen the locking nut with a wrench and then turn the adjustment nut T urn the nut clockwise to raise the unit T urn the nut counter clockwise to lower the unit Figure 13 Leveling Foot 4 Use a level or machine height measurements to make sure that the system is level 5 Manually slide a panel thr...

Page 37: ...dy in position in the line with no access to the side panels remove the front panel from the electronics area and the right panel vertical from the control panel area see Figure 15 on page 28 To remove side panels 1 Loosen the two M5 x 8 screws along the top edge of the panel using a 3 mm allen wrench 2 Lift the upperside panel off the machine 3 Grasp the lower panel underneath the top edge and li...

Page 38: ...topped 3 Loosen the two M5 screws along the top edge of the lower front panel 4 Lift the panel off the machine 5 Remove the power switch from the machine by removing the attaching screw 6 Loosen and remove four M5 screws from along the inside of the SE500CP frame 7 Lift the right panel off the machine and rest it on the monitor arm Figure 15 Removing Front Panels M5 screws x 4 Power switch M5 scre...

Page 39: ...n the locking nut with a wrench and then turn the adjustment nut T urn the nut clockwise to raise the unit T urn the nut counter clockwise to lower the unit Figure 17 Leveling Foot 8 Use a level or machine height measurements to make sure that the system is level 9 Manually slide a panel through the incoming and outgoing conveyor sections to make sure that the SE500CP conveyor rail is properly ali...

Page 40: ...e the sensor onto the plate with three captive M6 x 45 screws using a 5 mm allen wrench Figure 18 Mounting Plate on the Z stage 4 Connect the Illumination Control cable to the connector on the side of the sensor Caution Make sure the SE500CP system power is off before installing the sensor The sensor could be damaged if you connect it to the system when power is on Top mounting pin Bottom mounting...

Page 41: ...ing the System 5 Connect the flat white Camera Link cable to the connector on the back of the sensor and tighten the two small screws Figure 19 Sensor Cable Connections Camera Link cable connection Illumination Control cable connection ...

Page 42: ...elief nut at the bottom of the box Note Make sure the strain relief nut is fully tightened Figure 20 Rear Electrical Panel Caution Before wiring the system make sure that the AC main power supply is turned off and locked off i Note Y ou must have a readily accessible power supply and a protective device in the fixed wiring for the permanently connected SE500CP system The power supply wiring and an...

Page 43: ...r c Remove the screwdriver allowing the connector to crimp the conductor d Pull the wire to ensure it is secured 7 Replace the power access cover and secure with four screws Pry open the crimping connector using a screwdriver and insert the conductor Screwdriver Stripped wire NOTE The SE500CP does not comes with power cord PE PE PE N2 L2 PE N1 L1 N L N L GND Power Cord AWG 14 16 Voltage VAC 110 VA...

Page 44: ...h on the front of the system 4 Release the E Stop button 5 Press the green start button to restart Figure 22 AC Main Circuit Breaker CB1 Location i Note The computer will start automatically i Note Do not run any Solder Paste Inspection applications until after the lights on the signal light pole have turned on and then off When you first start the SE500CP system the internal processor initializes...

Page 45: ... outside diameter x 4 mm inside diameter 3 T urn on power to the system 4 T urn the knob at the top of the air regulator to set the air pressure to 90 10 psi 620 69KPa 5 Observe the air pressure on the gauge located outside the machine near the E Stop button Figure 23 Connecting to the Air Regulator Turn this knob to set air pressure Quick connect fitting Back Electrical Panel i Note The default s...

Page 46: ...ore information refer to Shutting Down the System on page 50 Figure 24 SMEMA Connectors 3 Route the SMEMA cables under the SE500CP unit to the connectors on the rear 4 Connect the upstream cable to the upper connector 5 Connect the downstream cable to the lower connector Downstream SMEMA connector Upstream SMEMA connector Pins Upstream Cable Downstream Cable 1 2 Machine Ready Machine Ready 3 4 Boa...

Page 47: ...d then push the E Stop button on the front of the unit 2 T urn off all electrical power to the system For more information refer to Shutting Down the System on page 50 3 Connect the network cable to the Ethernet connection located on the rear electrical panel Figure 25 Network Connection Configuring the LAN Connection Use the Windows network tools to complete the Ethernet configuration This is typ...

Page 48: ...ctrical power to the system For more information refer to Shutting Down the System on page 50 3 Connect the external device to the digital input output connection on right side of the rear electrical panel Figure 26 Digital Input Output Connector 4 T urn on the power switch on the front of the unit 5 If the E Stop button is pushed in pull it out then press the E Stop Reset button to engage the sys...

Page 49: ...tion including all I O signals and the total current must not exceed 6 3 A max current of this controller In this SPI s WAGO control system it has a limited number of I O modules and the total current consumption is much lower than the maximum current 6 3 A After testing 1 6 A fuse is the best option Figure 27 WAGO PLC Assembly Warning The maximum current of the supply module is 6 3 A When configu...

Page 50: ...djust conveyor width 1 Open the top cover of the safety enclosure 2 Locate the conveyor adjustment wheel to the left on the front conveyor rail Figure 28 Conveyor Adjustment Wheel 3 T urn the wheel counter clockwise to make the rails wider T urn the dial clockwise to make the rails narrower 4 Close the top cover Press the E Stop Reset button To check conveyor alignment 1 Place a panel on the conve...

Page 51: ... shown in the display wait 3 seconds to select the mode 4 When a mode is selected Press to cycle through the options Press to end programming mode To change the Units of Measure 1 Press three times until option 3 appears 2 Wait three seconds to enter mode 3 3 Press to cycle through the options for Pressure Units PA Pascal negative for vacuum sensors PA Pascal bA Bar negative for vacuum sensors bA ...

Page 52: ...displayed press to choose Cnp ou1 output 1 Cnp Window Comparator Mode 4 Press to select End To change the display color 1 Press six times until option 6 appears 2 Wait three seconds to enter mode 6 3 Press to cycle through the color options 2 r On Red Off Green 2 9 On Green Off Red 1 r On Red Off Red 1 9 On Green Off Green off T urn off display 4 Press to select End To lock unlock the display cont...

Page 53: ...r all users except for the Security Setup feature Only the Supervisor logon has rights to change the Security Setup by default The default setup also includes an Auto logon feature so that when any of the default system logons are used a separate SE500CP logon is not required If you are logged on as a Supervisor or user with Supervisor rights you can change the security setup at any point to allow...

Page 54: ...rs folder 6 On the Action menu click New User 7 In the New User dialog box type the User ID in the User Name box 8 In the Full Name box type the user s name 9 In the Description box type the name of the group to which the user belongs Supervisor Engineer Lead Operator or Operator 10 In the Password and Confirm Password boxes type the user s network password 11 Click to clear the User must change p...

Page 55: ... Properties dialog box click the Member Of tab 15 Click Add 16 In the Select Groups dialog box Enter object names to select box type the name of the Group to which the new user belongs 17 Click Check Names 18 Click OK in the Select Group and Properties dialog boxes ...

Page 56: ...Allows group members to save changes to the panel SRFF file and the Standard Definition Library DEF file Teach and Solder Paste Inspection SE500CP Inspection Security Secure Assignments Allows group members to change the Secure Area assignments Teach and Solder Paste Inspection Status Bar Units Change Allows group members to change the units using the right click menu in the status bar Solder Past...

Page 57: ...e window without making changes When you click OK your changes are saved to a file named SE500CP sec located in the default security directory The settings in the security file are loaded each time the application starts System Calibration Configuration Allows group members to modify system alignment settings in the configuration editor Solder Paste Inspection System Settings Configuration Allows ...

Page 58: ...s you use it and keep it free of oils dirt grease and dust CyberOptics Certificate of Traceability CyberOptics provides a certificate of traceability with each certification target The certificate includes the serial number and the certified measurements for the certification target Accuracy High Speed High Resolution Height 15 µm 0 59 mils 8 0 µm 0 31 mils Volume 10 10 AverageMeasuredHeight Certi...

Page 59: ...F 3 T o save measurement data for the certification target open the Solder Paste Inspection application On the File Handling tab verify that the Write feature level data files s check box is selected Note This step is only necessary if there is a need to proof that the verification was performed 4 Place the certification tool on the conveyor the same way as a panel 5 On the toolbar click to run th...

Page 60: ... on the front of the unit This removes all power from the system with the exception of the processor power Figure 29 Shutting Down the System To remove power entirely 1 T urn off the power switch on the front of the unit 2 On the rear of the machine turn the AC main circuit breaker to OFF Caution T urning off power at the power switch does not remove power from the processor The AC main circuit br...

Page 61: ... O cables if used Bypassing the SE500CP System The SE500CP bypass mode allows panels to run through the machine without inspection In the event of certain hardware failures the system can be temporarily bypassed Failures include processor some of the amplifiers X Y Z axes and width motors To engage bypass mode 1 Push the E Stop button on the front of the unit 2 T urn off all electrical power to th...

Page 62: ...ing the System 6 Replace the lower font panel and close the hood 7 Restore system power Bypass switch Safety Interlock i Note The conveyor width must be manually adjusted and the E Stop must be released for the system to work Processor is not needed for this operation ...

Page 63: ...Optics Corporation 3 Replacing Components and Preventive Maintenance Maintenance Schedule 54 Main Electrical Panel 55 Processor Components 68 Conveyor Components 89 Gantry Components 123 Other Components 146 ...

Page 64: ...own the System on page 50 Maintenance Monthly Annually Page Cleaning Rear Fans Every 3 months 64 Clean Inside of the Enclosure Every 3 months 65 Clean the Main Electrical Panel Every 3 months 65 Cleaning the Air Regulator Filters Every 3 months 66 Clean Inside of the Processor Every 3 months 87 Cleaning the Panel Sensors Every 3 months 113 Cleaning the Encoder Strips Every 3 months 133 Checking th...

Page 65: ...lectrical panel by removing two screws that secure the lower front panel to the machine frame 5 Identify the part to replace see Figure 32 on page 56 and disconnect the wires from the terminals 6 If present remove attaching screws from the component 7 Insert a flat blade screwdriver underneath the component and press down on the tab to release it from the rail Figure 31 DIN Rail Mounting 8 Hook th...

Page 66: ...icity Use a ground strap when handling the board to prevent damage to sensitive components SMEMA SYSTEM TOWER Z W B X MM Y PS1 PS2 PS3 K1 6 0A 6 0A 6 0A 6 0A 10 0A 10 0A 10 0A Middleman PCB Assembly X Stage Servo Amp Y Stage Servo Amp Z Stage Servo Amp Conveyor Width Motor Controller Fixed Rail Motor Belt Motor Controller PS1 3 5 A PS2 5 A PS3 5 A Contactor 18 A 24 VDC Coil Safety Relay N PE CB2 C...

Page 67: ...13775 8013776 8013777 8013344 AC Y1 Enc CAN X servo FAN X Motor Y Motor Z Motor 8013217 8013025 X Encoder Y Encoder Z Encoder Z Axis Y Enc Hall X Enc Hall Power to Sensor Camera Out AC2 USB USB 8012791 CAN CAN BM KB Mouse SVGA 8013369 8013370 Seq 8 in 8012786 8012786 8009605 8013220 AC PC 8013220 AC LCD 8013220 AC PC 8013220 AC 8013355 8012783 USB Power Switch Cable Trunking 8013365 PE Cable trunk...

Page 68: ... that AC main power is off and locked off Use a voltmeter to verify that the power is off 3 Loosen the four screws and remove the power access cover see Figure 34 on page 59 4 Gently pull out the wires to disconnect the outside line power L and N and the system power Remove and replace the circuit breaker on the DIN rail i Note For Parts Replacement contact CyberOptics for part numbers Warning Haz...

Page 69: ...Place the power access cover back onto the panel and secure in place with four screws 7 T urn the AC main circuit breaker to ON PE PE PE N2 L2 PE N1 L1 N L Power access cover Loosen screws x 4 Strain relief nut AC main circuit breaker CB1 Pry open the crimping connector using a screwdriver and insert the conductor Stripped wire Screwdriver Back Electrical Panel N L GND Power Cord AWG 14 16 Voltage...

Page 70: ...ting refer to Table 11 4 T urn the AC main circuit breaker to ON i Note For Parts Replacement contact CyberOptics for part numbers Warning Hazardous voltages may be present Make sure that power is disconnected from the mains before replacing the fuse Caution Recommended that only trained service personnels perform this operation Table 11 Fuse Listings Circuit Breaker Rating Purpose CB2 6 0 A To pr...

Page 71: ...WER Z W B X MM Y PS1 PS2 PS3 K1 6 0A 6 0A 6 0A 6 0A 10 0A 10 0A 10 0A Middleman PCB Assembly X Stage Servo Amp Y Stage Servo Amp Z Stage Servo Amp Conveyor Width Motor Controller Fixed Rail Motor Belt Motor Controller PS1 3 5 A PS2 5 A PS3 5 A CB2 CB8 Contactor 18 A 24 VDC Coil Safety Relay Fuses ...

Page 72: ...ove it 7 Using an open end wrench loosen the hex nut to remove the shut off valve from the air regulator body 8 Apply teflon tape to the tape threads on the new air regulator 9 Install the shut off valve on the new air regulator Verify that the shut off valve is aligned properly with the air regulator 10 Install the new air regulator 11 T urn the knob at the top of the air regulator to turn the ai...

Page 73: ...n Shutting Down the System on page 50 Figure 37 Location of Fans 2 Remove the metal fan guard by removing four M4 x 40 screws 3 Remove the fan 4 Disconnect the cable from the fan 5 Connect the new fan to the cable Orient the fan so the air flows out of the machine 6 Secure the fan in place with the screws 7 Secure the metal fan guard with four M4 x 40 screws Fans Back Electrical Panel ...

Page 74: ... refer to the section Shutting Down the System on page 50 2 Locate the fans on the back electrical panel Figure 38 Rear Fans 3 Using a dry cloth remove any dust covering the fans and wipe off the remaining dust from the outside of the air intakes 4 On the inside check the fans for dust buildup Remove dust buildup using a dry cloth Keep away from the system so the dust will not get into the electro...

Page 75: ...the system For more information refer to the section Shutting Down the System on page 50 2 Open the hood on the SE500CP 3 Make sure all motion has stopped 4 Remove two screws that secure the lower front panel to the machine frame 5 Using clean dry compressed air remove the dust buildup from the main electronics panel Keep away from the system so the dust will not get into the electronics panel 6 R...

Page 76: ...e System on page 50 2 Open the front door of the machine 3 Locate the air regulator inside SE500CP at the lower right side of the machine 4 Close the air shut off valve to release the air pressure 5 Unscrew bowl at the bottom of the regulator and take out the filter 6 Rinse the filter in warm water and let it air dry 7 Replace the filter and bowl at the bottom of the regulator Figure 39 Air Regula...

Page 77: ... movement 2 T wist and pull the E Stop button to disengage then press the yellow E Stop Reset button to restart the system When the E Stop button is pressed or an interlock is broken the E Stop button will light up giving an indication of the machine status After clearing the E Stop button or securing the interlock the light turns off Caution Always press the Emergency Stop button before clearing ...

Page 78: ... the cable connections on the rear of the processor 7 Remove processor cover by sliding the cover plate back toward the rear connectors 8 Disconnect any internal cables from the card 9 Remove the screw holding the card to the processor case 10 Gently slide the card out of the processor case 11 Slide the new card into the processor case gently pushing it into place until it seats firmly in the back...

Page 79: ...should auto run by itself If it doesn t navigate to and double click on the Setup exe file located on the Disk 3 Follow the prompts on the screen to install the System Software During installation there will be an option for users to configure the machine accordingly i e SE500CP configuration 4 After installing the software restart the computer CANOpen Interface card USB Ports Framegrabber card Gr...

Page 80: ...ated on the disk itself or from a disk image CD shipped with the system This document provides instructions for both methods Use the Acronis OEM Zone when the operating system does not work properly but the hard drive can be accessed see To Boot from the Hard Drive on page 70 Use the Acronis Boot Disk and the SE500CP Recovery Disk when the hard drive has been replaced or the hard drive cannot be a...

Page 81: ...7 Main Electrical Panel Backing Up the Computer into DVD Using Acronis 1 Open the Acronis True Image Personal software and click the Backup icon as shown 2 The Create Backup Wizard screen appears as shown Click Next to continue ...

Page 82: ... Select ONLY the NTFS C drive to create the backup copy as shown Click Next to continue 4 Insert a blank DVD into the computer DVD RW drive and select that drive letter and give the filename for the backup image For example E CYBERXXXX where XXXX is the serial number of the machine shown ...

Page 83: ... Click Next to continue 6 Click Media Components on the left side of the screen and select Place Acronis True Image full version on media under the General tab This step will ensure that the Acronis software will also be backed up inside the DVD Thus making the DVD a bootable recovery disk ...

Page 84: ...Chapter 3 Replacing Components and Preventive Maintenance 66 SE500CP Hardware Manual 7 Click Next to continue 8 Make sure all checkboxes are not selected Click Next to continue ...

Page 85: ...CyberOptics Corporation 67 Main Electrical Panel 9 Click Proceed to continue 10 The Backup operation is now in progress Do not close the window ...

Page 86: ...r Using Acronis 1 Load the Recovery Image that comes with the SPI machine in to the DVD drive and boot the computer The Acronis loader will start and the first screen is displayed as shown below 2 Click Acronis True Image Full Version 3 Click Recovery under Pick a Task options and the click Next to continue ...

Page 87: ...rporation 67 Main Electrical Panel 4 The Restore Data Wizard welcome screen appears Click Next to continue 5 Navigate to the CD drive and select the TIB file that is the factory default recovery image for the machine ...

Page 88: ...al 6 The Acronis software will prompt you to select a partition or disk to restore Y ou must select ONL Y NTSC C and click Next to continue 7 The Acronis software will prompt you to resize the recovered partition Select No I do not want to resize partitions and click Next to continue ...

Page 89: ...ration 67 Main Electrical Panel 8 Select NTFS C ONL Y when the Acronis software prompts you to select a target partition for the restore 9 In the Restored Partition T ype screen select Active and click Next to continue ...

Page 90: ... Preventive Maintenance 66 SE500CP Hardware Manual 10 The Acronis software will prompt you to if you intend to restore another partition Select No I do not and click Next to continue 11 In the Restore Operation Options screen click Next ...

Page 91: ...ration 67 Main Electrical Panel 12 The Acronis software will prompt you that it is ready to recover the image to the target partition Click Proceed 13 The Recovery process has now begun Do not cancel or close the window ...

Page 92: ...e Maintenance 66 SE500CP Hardware Manual Backing Up the Disk Image to Acronis Secure Zone 1 Open the Acronis True Image Personal software and click the Backup icon as shown 2 The Create Backup Wizard screen appears as shown Click Next to continue ...

Page 93: ...CyberOptics Corporation 67 Main Electrical Panel 3 Select ONLY the NTFS C drive to create the backup copy Click Next to continue 4 Select Acronis Secure Zone and click Next to continue ...

Page 94: ...entive Maintenance 66 SE500CP Hardware Manual 5 Select Use default options option Click Next to continue 6 Click Media components on the left side of the screen and select Place Acronis True Image full version on media under the General tab ...

Page 95: ...cal Panel 7 Click Additional Settings on the left side of the screen and select Place Acronis True Image full version on media under the General tab Make sure the check boxes are not selected and click OK to continue 8 Click Next to continue ...

Page 96: ...Chapter 3 Replacing Components and Preventive Maintenance 66 SE500CP Hardware Manual 9 Click Proceed to continue 10 The Backup operation is in progress Do not close the window ...

Page 97: ...cal power to the system For more information refer to the section Shutting Down the System on page 50 2 Open the hood on the SE500CP 3 Make sure all motion has stopped 4 Remove two screws that secure the lower front panel to the machine frame 5 Remove two screws at the top of the processor that secure it to the machine frame 6 Gently slide the processor part way out of the machine being careful no...

Page 98: ...wer front panel to the machine frame 5 Lift the air filter up and out from the front of the processor Figure 42 Processor Air Filter 6 Using clean dry compressed air to remove the dust buildup from the air filter Keep away from the system so the dust will not be blown into the electronics panel 7 Replace the air filter in the front of the processor 8 Replace the lower font panel 9 Close the SE500C...

Page 99: ...hreadlocking sealant Long Nose pliers To replace the conveyor edge guide 1 T urn off all electrical power to the system For more information refer to the section Shutting Down the System on page 50 2 Open the hood Caution T urn the AC main circuit breaker to OFF to shut down all electrical power to the SE500CP unit before replacing any parts or components For more information refer to the section ...

Page 100: ...left hand lock plate in a counter clockwise direction Figure 43 Lock Plates at front clamp assembly 5 Loosen the two screws located at the blade holder using Allen key No 2 5 Figure 44 Screws at blade holder 6 Loosen the two springs attached at the using Long Nose pliers Be careful not to loose the springs Keep the springs away in a safe place Figure 45 Springs at blade holder Right hand lock plat...

Page 101: ...ate at the front clamp assembly in a counter clockwise direction T urn the left hand lock plate in a clockwise direction 12 Apply threadlocking to the screws after unlocking to ensure the rigidity of the clamp assembly 13 Use steps 1 8 of the procedure for replacing the conveyor belt Refer to the section Replacing the Conveyor Belts on page 102 Replacing the edge guide at rear clamp assembly 1 Rem...

Page 102: ...Required Tools No 4 Allen Key Ball Pein Hammer Threadlock Sealant Loctite No 2163 or equivalent To replace the conveyor clamp blade 1 T urn off all electrical power to the system For more information refer to the section Shutting Down the System on page 50 2 Remove all the M4 screws on the top of the blade holder Figure 47 Blade Holder and clamp blade 3 Remove and replace the old clamp blade with ...

Page 103: ... clamp blade by turning the screw in a counter clockwise direction This will allow the clamp blade to slide forward backward 2 Lower down the blade holder into the clamping position Slide the clamp blade until the gap between the top guide and clamp blade is approximately 0 6 1 0 mm 3 Tighten all the five blade mounting screws 4 T est the clamper movement for up down binding and interference ...

Page 104: ...r shut off valve to the horizontal position 3 Disconnect the air hose from the air fitting assembly 4 Disconnect the air fitting assembly from the side of the conveyor clamp cylinder 5 Connect the fitting parts elbow exhaust port and reducer creating an air fitting assembly Figure 49 Conveyor Clamp Air Connections 6 Wrap teflon tape twice around the brass end of the reducer leaving the first threa...

Page 105: ...mp cylinder Figure 50 Conveyor Clamp Hall Effect Switch 4 Remove the screw from the top of the conveyor clamp cylinder using a 5 16 inch hex wrench Support the clamp surrounding the screw with a inch wrench to avoid bending the shoulder screw 5 Flip the conveyor clamp cylinder away from the conveyor rail 6 Slide the switch out of the groove on the side of the cylinder 7 Unscrew the switch cable co...

Page 106: ...n production line Parts Conveyor Clamp Cylinder 8000517 T eflon Tape To replace the conveyor clamp cylinder 1 T urn off the air supply by turning the air shut off valve to the horizontal position Figure 51 Air Shut Off Valve 2 Disconnect the two air fitting assemblies from the side of the conveyor clamp cylinder Note Mark the connection placement for each of the assemblies Figure 52 Conveyor Clamp...

Page 107: ...ach the screw to the cylinder using adequate amount of threadlocking sealant on the screw 10 Reattach the hall effect switch if removed in step 6 Use the measurements taken in step 5 to attach the switch as near the same position as possible 11 Wrap teflon tape twice around the brass ends of the air fitting assemblies leaving the first thread exposed 12 Attach the air fitting assemblies to the con...

Page 108: ...C Brushless Motor Tools Allen Key No 2 5 To replace the conveyor motors 1 T urn off all electrical power to the system For more information refer to the section Shutting Down the System on page 50 2 Use steps 1 9 of the procedure for removing the conveyor belt Refer to the section Replacing the Conveyor Belts on page 102 3 Loosen the mounting screws from the motor Figure 54 Conveyor Motor 4 Remove...

Page 109: ...ing Allen key No 2 5 Figure 57 Drive pulley 8 Remove the drive motor and install with a new drive motor 9 Transfer the drive pulley to a new motor and tighten it then replace it at the bracket and tighten back with screws 10 Repeat step 10 11 for replacing the conveyor belt Refer to the section Replacing the Conveyor Belts on page 102 11 Reverse the process to reassemble ...

Page 110: ...med when the machine is not in the production line Parts DC Brushless Motor Required Tools No 3 Allen key No 2 Allen key No 8 Spanner To replace the Autowidth Motor 1 T urn off all electrical power to the system For more information refer to the section Shutting Down the System on page 50 2 Open the hood 3 Make sure all motion has stopped 4 Loosen the four nuts by using spanner No 8 5 Remove the t...

Page 111: ...ley 7 Remove the whole unit of the motor plate with the motor 8 Completely remove the screw from the motor 9 Replace with a new motor and tighten back the motor to the gear box with motor plate as shown 10 Push the motor plate away from the width adjust direction in order to give tension to the timing belt 11 Tighten the motor with the four nuts and two screws ...

Page 112: ...ng Down the System on page 50 4 Open the front cover from the machine 5 Loosen the Idler pulley No 2 by using the No 3 Allen Key at the setscrew 6 Slide the Idler pulley towards the motor direction in order to relieve the belt tension Figure 58 Conveyor Belt Replacement 7 Loosen the belt from the Drive pulley first followed by the sequence pulley No 3 5 8 Make sure the belt is loosen from the both...

Page 113: ...ming belt Manual width drive belt Required Tools No 3 Allen key No 2 Allen key To replace the autowidth drive belt 1 T urn off all electrical power to the system For more information refer to the section Shutting Down the System on page 50 2 Perform step 1 6 for removing the auto width motor Refer to the section Replacing the Autowidth Motor on page 100 3 Loosen the three screws from the drive pul...

Page 114: ...ley of the Auto Width Adjust 9 Tighten with screws at 6kgf To replace the manual width drive belt 1 T urn off all electrical power to the system For more information refer to the section Shutting Down the System on page 50 2 Loosen the screw from the wheel plate by using Allen key No 4 Figure 59 Wheel Plate 3 Push the wheel plate towards to cylinder direction in order to loosen the tension from th...

Page 115: ...rive Pulleys 5 Remove the timing belt from the motor drive pulley Figure 62 Timing Belt and Pulley 6 Replace with a new timing belt 7 Thread the timing belt onto the motor drive pulley 8 Replace the drive pulley and shaft guide and tighten with screws at 6kgf 9 Push the wheel plate in order to tighten the tension from the timing belt 10 Tighten the wheel plate with screws ...

Page 116: ...g any portion of the rail 2 Make sure the clamp blade at the rails are in the OPEN position 3 T urn off all electrical power to the system For more information refer to the section Shutting Down the System on page 50 4 Open the front cover from the machine 5 Loosen the setscrew using Allen Key No 2 5 Figure 63 Idler Pulley And Front Conveyor Belt 6 Remove the Idler pulley from the rail and replace...

Page 117: ...gthen Figure 64 Idler 2 Make a line marking by using the ruler in line with the slot nut Figure 65 Slot nut 3 Place a ruler in line with the marking initial marking from Figure 65 from the ruler reading measure the distance length at 22 mm Figure 66 Marking with ruler 4 Mark a line with the ruler as shown in Figure 66 and start to push the Idler forward until it reaches the 22 mm marking and tight...

Page 118: ...crew 6 Slide the Idler pulley towards the motor direction in order to relieve the belt tension 7 Remove the belt from the pulley drive first followed by the sequence with pulley No 3 5 8 T urn the pulley drive setscrew facing to the bracket motor M4 screw hole and use the No 2 5 Allen Key to loosen the two setscrews 9 Remove the pulley drive from the bracket motor 10 Replace a new pulley drive fix...

Page 119: ...o the system For more information refer to the section Shutting Down the System on page 50 2 Remove the four mounting screws and sensor slide bracket on the board sensor as shown in Figure 68 3 Clip the cable ties to free the board sensor cable from the conveyor 4 Disconnect board sensor cable and remove the board sensor 5 Attach new board sensor to the sensor bracket and secure with four screws 6...

Page 120: ...Chapter 3 Replacing Components and Preventive Maintenance 66 SE500CP Hardware Manual Figure 68 Board Sensors on Conveyor Handwheel Mounting screws Board sensor Sensor bracket Board sensor ...

Page 121: ...arts Panel Lifter Cylinder Required Tools No 3 Allen Key No 4 Allen Key Screwdriver To replace the panel lifter cylinder and inductive sensor 1 T urn off all electrical power to the system For more information refer to the section Shutting Down the System on page 50 2 Open the cover 3 Make sure all motion has stopped 4 Remove the centre lifter plate 5 Remove the four screws on the centre lifter pl...

Page 122: ...e completely with the 7 mm spanner T urn in a clockwise direction 9 Use Allen key No 2 5 to release the cylinder from the cylinder plate Remove the cylinder and replace with a new cylinder 10 Reverse the process to reassemble Lock nut i Note For more information on system alignment refer to Aligning the System section of the SE Series Solder Paste Inspection Software User Guide Part Number 8020277...

Page 123: ... on page 50 2 Open the SE500CP hood 3 Make sure all motion has stopped 4 Use a dry soft cloth with household glass cleaner 5 Gently wipe the panel sensors lenses Figure 69 Conveyor Panel Sensors Warning Make sure the system power is turned off before working inside the hood Gantry motion can pinch or sever objects in its path i Note Do not use solvents or abrasives to clean the panel sensor lenses...

Page 124: ... production line To change the position of the mechanical board stop 1 T urn off all electrical power to the system For more information refer to the section Shutting Down the System on page 50 2 Make sure the machine is OFF and the rails are in HOME position 3 Unscrew the two thumb screws Figure 70 Stopper Sensor Bracket Thumb screws 4 Remove the stopper sensor bracket from the conveyor Re tighte...

Page 125: ...l 6 Use a cutter to cut the cable tie Figure 72 Stopper Cable tie Figure 73 Stopper Sensor Bracket dismantled from the conveyor 7 Take out the stop spacer from the cylinder by using the Allen key No 2 5 Figure 74 Stop Spacer Cutter Allen Key No 2 5 ...

Page 126: ... Figure 75 Dismantling cylinder from stopper bracket Figure 76 Cylinder dismantled from the stopper bracket 9 Re assemble the cylinder on the bracket using Allen key No 2 5 Apply adequate amount of Loctite before tightening Figure 77 Stopper bracket assembly in the opposite side Allen Key No 2 5 M3 Bolts i Note Ensure the stopper bracket is turned to the opposite side and apply Loctite before tigh...

Page 127: ...ply loctite to the bolts Figure 78 Stop spacer assembly 11 Prepare the left side conveyor with two thumb screws two slot nuts and one cable mount fixed up as shown in Figure 79 Figure 79 Left side conveyor rail assembly 12 Mount the completed stopper bracket assembly to the left side conveyor rail Tighten with wing nut Figure 80 Mounting stopper bracket assembly Slot nuts x 2 Thumb screws x 2 Cabl...

Page 128: ...e 81 Gap between stop spacer and Top cap Figure 82 Relocation of mechanical board stop completed 14 Tidy the cable routing with cable tie onto the cable mount Figure 83 Cable Routings 15 Reset the conveyor offset after the relocation of the mechanical board stop is completed For more information refer to the section To reset the conveyor offset settings on page 122 Top Cap Stop spacer ...

Page 129: ...the Slow Down Sensor 1 Loosen the slot nut as shown in Figure 84 to adjust the slow down sensor position Figure 84 Slow Down Sensor Location 2 Use a cutter to cut the cable tie Figure 85 Cable Tie 3 Disconnect the connector Figure 86 Connector Slot Nut Connector ...

Page 130: ...ce 66 SE500CP Hardware Manual 4 Re route the existing wiring route Figure 87 Re routing the wiring 5 Move the slow down sensor from left hand side to right hand side Figure 88 Moving slow down sensor 6 Re connect the connector Figure 89 Re connect Connector ...

Page 131: ...52 mm by using a steel ruler or a 52 mm plate between the slow down sensor and the stopper spacer Once the distance is set secure the position with Allen key No 3 Figure 90 Setting Distance for slow down sensor Figure 91 Relocation of slow down sensor completed 52 mm plate ...

Page 132: ... conveyor offset settings 1 Run SystemSetup exe In the System Setup dialog choose the appropriate system type conveyor orientation lane configuration and rail configuration 2 Select the desired fudicial 3 Run the Inspection 4 Conveyor offsets are automatically saved no manual adjustments are needed ...

Page 133: ...ection shows the procedure performed when the machine is not in production line Parts Forcer Required Tools 1 4mm spacer Threadlock Sealant Caution T urn the AC main circuit breaker to OFF to shut down all electrical power to the SE500CP unit before replacing any parts or components For more information refer to the section Shutting Down the System on page 50 i Note For Parts Replacement contact C...

Page 134: ... electrical power to the system For more information refer to the section Shutting Down the System on page 50 2 Remove the forcer and hall sensor connectors 3 Remove all the cable ties 4 Remove all the screws 5 Remove the forcer and the hall sensor screws Cable ties Forcer and hall sensor connectors cables Forcer and hall sensor ...

Page 135: ... the screws removed in step 3 Tighten the screws after applying adequate amount of threadlocking sealant 8 Replace back the forcer hall sensors connectors and cables 9 Check the air gap between the hall sensor and the stator with a 1 4 mm spacer The air gap must be maintained at a 1 4 mm gap width Contact CyberOptics for the part number of the spacer X axis Forcer and hall sensor Y axis Forcer and...

Page 136: ...place the gantry stator 1 T urn off all electrical power to the system For more information refer to the section Shutting Down the System on page 50 2 Prepare two ironless containers as shown 3 Slide out the first piece of stator at the edge of the stage and place it in one of the ironless container 4 Move the carrier to the other end of the stage i Note For Parts Replacement contact CyberOptics f...

Page 137: ... cm after apply adequate amount of threadlocking sealant 9 Install the middle stator Tighten with screws using a tightening torque of 110 kgf cm after applying adequate amount of threadlocking sealant 10 Lastly install the first stator Tighten with screws using a tightening torque of 110 kgf cm after adequate amount of applying threadlocking sealant The direction of the stators must be in a North ...

Page 138: ...Chapter 3 Replacing Components and Preventive Maintenance 66 SE500CP Hardware Manual 11 Be sure to keep the stator s S mark connecting to the N mark of the neighboring stator S mark N mark Stator ...

Page 139: ...ion line Parts X Axis To replace the X Axis of the gantry 1 T urn off all electrical power to the system For more information refer to the section Shutting Down the System on page 50 2 Remove the screws attached to the grounding board 3 Remove the screws attached on the base of the cable chain and cable chain bracket i Note For Parts Replacement contact CyberOptics for part numbers screws screw sc...

Page 140: ...ts and Preventive Maintenance 66 SE500CP Hardware Manual 4 Remove the D Sub connectors 5 Remove all the screws attached to the right endplate 6 Remove the encoder grounding cable and D sub connector Grounding Cable D sub connector ...

Page 141: ...eplace the Y axis stator 13 Tighten the left endplate with screws 14 Reconnect the encoder grounding cable and D sub connector 15 Tighten the right endplate with screws 16 Reconnect the cable chain 17 Reattach and tighten the grounding board with screws screws screws screws screw Left Side endplate screw Right Side endplate screw X axis i Note For more information on system alignment refer to Alig...

Page 142: ...mation refer to the section Shutting Down the System on page 50 2 Remove the cable ties and screws 3 Remove the encoder and replace with a new encoder 4 T urn on all electrical power to the system For more information refer to the section Shutting Down the System on page 50 5 After replacing the new encoder check the encoder signal for green light ON 6 Pay attention to the cable paths and configur...

Page 143: ...coder strips on the X and Y axes 5 Remove any coarse or abrasive particles with clean dry compressed air To replace the encoder strips 1 T urn off all electrical power to the system For more information refer to the section Shutting Down the System on page 50 2 Remove all screws on both sides of the stage 3 Remove the side plate Warning Make sure the system power is turned off and locked off befor...

Page 144: ...Chapter 3 Replacing Components and Preventive Maintenance 66 SE500CP Hardware Manual 4 Loosen the screw on the encoder bracket and remove the encoder 5 Remove the encoder strip Encoder Bracket ...

Page 145: ...ool by pasting the strip onto the gantry Contact CyberOptics for the part number of the standard tooling kit 7 Perform encoder read head adjustment after replacing the encoder strip Refer to steps 6 10 on Adjusting the Encoder Read Head on page 136 for the procedures Standard Tooling kit Encoder Strip ...

Page 146: ...system For more information refer to the section Shutting Down the System on page 50 2 Open the SE500CP hood 3 Make sure all motion has stopped 4 Locate the encoders to be replaced on the X axis and Y axis 5 Loosen the two screws as shown in Figure 92 Figure 92 Encoder carrier screws 6 Insert a RENISHAW 0 8 mm spacer between the read head and the scale Contact CyberOptics for the part number of th...

Page 147: ...can be achieved and the green LED light should be ON 10 Slightly move the carrier and make sure that the green light is ON during the whole travel 11 Inspect if there is any contamination on the scale If there is contamination clean with wiper Carrier Caution Do not clean contamination with alcohol ...

Page 148: ...ystem For more information refer to the section Shutting Down the System on page 50 2 Open the top cover of the safety enclosure 3 Locate the grease fittings attached to the red blocks on each stage as shown in Figure 93 Each stage X and Y has four grease fittings two on the front and two on the rear Figure 93 Grease Fittings 4 Using a grease gun with a tapered nozzle fitting pump grease into each...

Page 149: ...f the sensor mounting plate as shown in Figure 94 Figure 94 Z axis Leadscrew 6 Move the Z stage up and down manually by turning the knob underneath the Z stage 7 Slide the sensor onto the bottom pin of the mounting plate 8 Pivot the sensor to align with the top pin of the mounting plate 9 Secure the sensor to the mounting plate by tightening the three captive screws 10 Reconnect the sensor cables ...

Page 150: ...he machine in production line This section shows the procedure performed when the machine is not in production line To adjust the X axis parallelism 1 T urn off all electrical power to the system For more information refer to the section Shutting Down the System on page 50 2 Set a target within 5 μm for the reference guideway 3 Set a target within 5 μm for the following guideway Target set within ...

Page 151: ...ine This section shows the procedure performed when the machine is not in production line To adjust the Y axis parallelism 1 T urn off all electrical power to the system For more information refer to the section Shutting Down the System on page 50 2 Remove the right or left side carrier 3 Set at target within 5 μm for the reference guideway 4 Set a target within 5 μm for the following guideway Car...

Page 152: ...production line To adjust the X axis and Y axis orthogonality 1 T urn off all electrical power to the system For more information refer to the section Shutting Down the System on page 50 2 Place the square granite ruler and indicators Contact CyberOptics for the part number of the granite ruler and indicator 3 Make Y axis as the reference 4 Set a target within 5 μm and adjust the X Axis Granite Ru...

Page 153: ...utting Down the System on page 50 2 Open the SE500CP hood 3 Loosen the two screws from the Camera Link connector on the back of the sensor 4 Disconnect the Camera Link cable from the connector on the back of the sensor 5 Disconnect the Illumination Control Cable from the connector on the side of the sensor 6 Remove the three captive M6 x 45 screws using a 5 mm allen wrench 7 Remove the sensor from...

Page 154: ...e 66 SE500CP Hardware Manual Figure 95 Mounting Plate on the Z Stage Figure 96 Sensor Cable Connections Top mounting pin Bottom mounting pin Z Stage Captive screw Captive screw Captive screw Camera Link cable connection Illumination Control cable connection ...

Page 155: ...tational alignment This procedures are done after the replacement of the sensor 1 Select the desired fudicial 2 Run the inspection 3 Go to T ools System Alignment Camera Rotation 4 The Result field in the System Alignment dialog indicates if adjustment is needed ...

Page 156: ...erlock switch 1 T urn off all electrical power to the system For more information refer to the section Shutting Down the System on page 50 2 Open the SE500CP hood 3 Make sure all motion has stopped 4 Remove the screws to take off the cover to the safety interlock switch Figure 97 Safety Interlock Switch Access 5 Disconnect the six wires in the box Caution T urn the AC main circuit breaker to OFF t...

Page 157: ... the safety interlock switch Figure 98 Safety Interlock Switch To align safety interlock switch 1 Press the green ON button to turn on system power 2 Close the hood to make sure the pin is lined up with the safety interlock switch socket T o check the alignment Re engage the E Stop Observe the safety circuit relays inside the electronics panel The LEDs should be turned on 3 Adjust the switch for c...

Page 158: ...cure the plate and foot assembly to the frame 3 Replace the damaged leveling foot 4 Reassemble the foot assembly onto the frame 5 Repeat steps 1 4 as required to replace the other leveling feet 6 Adjust the leveling feet as needed to align the SE500CP with the conveyors For more information refer to the section Positioning Leveling the SE500CP System on page 26 for details Figure 99 Leveling Foot ...

Page 159: ...erOptics Corporation 4 Troubleshooting Safety Circuit Block Diagram 150 AC and DC Distribution Block Diagram 151 SMEMA Connector Pinout 152 System Error Messages 153 Solder Paste Failure Causes 154 SOS 156 ...

Page 160: ... PE 225 226 227 Z Motor Belt Motor Width Motor 280 8013777 Middle Man 8012972 8012818 Z Servo Drive PE M1 M2 M3 VP PR PE J4 201 202 202 211 212 246 247 248 234 235 281 Middle Man Page3 2002 3217 2002 3217 2002 3217 2002 3217 2002 3201 2002 3217 2002 3217 2002 3217 257 PE PE PE PE PE PE 2002 3217 PE PE PE WH 258 259 261 To Dio Controller Conveyor Connector 8012964 8013016 INTERLOCK E STOP 2B 295 29...

Page 161: ...CyberOptics Corporation 151 AC and DC Distribution Block Diagram AC and DC Distribution Block Diagram SE500CP AC DC Power Distribution ...

Page 162: ... to communicate with the upstream and downstream conveyors For more information about SMEMA cables refer to Connecting SMEMA Cables on page 36 SMEMA Connector Pin Upstream Cable Downstream Cable 1 2 Machine Ready Machine Ready 3 4 Board Available Board Available 7 8 Failed Board Available Failed Board Available ...

Page 163: ...directory This log file provides sufficient information to diagnose the problem or report the problem to CyberOptics Service and Support for further analysis Y ou can configure the logging options under T ools Options Advanced tab to record additional information in the MachineControl log file See the Solder Paste Inspection Online Help for details on the different logging options System Error Mes...

Page 164: ...ontamination on board Localized issue usually on one board Contamination under Stencil Localized issue usually on repeated boards Damaged Squeegee blades Check blades for damage Bridging Lack of Support while printing Board flexes while pressed on when locked in print position Contamination on board or stencil Localized issue Print gap too large Tap on stencil with board in position stencil should...

Page 165: ...using scooping Look at shape if center is lower with no dog ears then pressure too high Dirty stencil causing poor release Jagged edges poorly defined print Old paste Paste clumps will not move smoothly Smeared paste Look for evidence that board was hit Low Volume High Height Dirty Stencil causing poor release Jagged edges poorly defined print Stencil aperture ratio poor Look for apetures that wil...

Page 166: ...u 2 In the Open dialog box navigate to and select the SRFF you want to use and click Open 3 On the Tools menu point to Maintenance and then click S O S 4 The files are automatically saved in the Output Folder specified To change the Output Folder 1 On the Tools menu select Options 2 Select the File Handling tab 3 In the Output Folder area click Browse 4 Navigate to the folder in which you want to ...

Page 167: ...cuit breakers description 8 Cleaning inside enclosure 65 main electronics panel 65 rear fan 64 Computer requirements 16 Connecting air supply 35 power 32 signal light pole 25 SMEMA cables 36 to network 37 Contacting CyberOptics ix Control buttons description 2 Controlling access setting up security 43 Conveyor adding a separate conveyor 38 adjusting width 40 description 6 manual adjustment wheel d...

Page 168: ...dleman PCB assembly description 8 Monitor description 2 location 3 Motor controller description 8 Motor conveyor replacing 98 Motors drive description 10 Movable rail motor controller description 8 Moving the system 51 N Network connection 37 O Optional equipment using certification tool 48 P Packing system 20 Panel lifter description 10 inductive sensor replacing 111 Panel sensors description 10 ...

Page 169: ...em 50 Signal light pole attaching to system 25 description 2 location 3 SMEMA connector description 4 location 5 pinout 152 SMEMA connecting cables 36 Software Upgrades 69 SOS Application 154 Specifications performance 16 system 14 Spring fingers replacing 92 System dimensions 17 disconnecting 51 error messages 153 moving 51 packing 20 positioning 26 requirements 15 shutting down 50 specifications...

Page 170: ...Index 160 SE500CP Hardware Manual ...