CynkoMet N-221/3-3, Instructions For Use And Operation

Page 1: ...ne Symbol Type N 221 3 3 N 221 4 3 Serial number The factory number is punched on the rating plate and on the front beam of the spreader s top frame The rating plate is riveted to the front beam of th...

Page 2: ...of 31 December 2002 on the technical conditions of vehicles and obligatory equipment the Manufacturer announces that the agricultural tractors and low speed vehicles and trailers designed to connect...

Page 3: ...ments and legal regulations currently in force DETERMINATION OF DIRECTIONS IN THE MANUAL Left side side to the left hand of the observer facing in the direction of travel of the machine forward Right...

Page 4: ...ent of 30 January 2015 on the uniform text of the Regulation of the Minister of Infrastructure on technical conditions of vehicles and the range of their necessary equipment For the conformity evaluat...

Page 5: ...principles of movement on public roads 16 3 7 Description of residual risk 18 3 8 Residual risk assessment 19 3 9 Information and warning stickers 20 4 Information regarding use 24 4 1 Technical chara...

Page 6: ...as a transporter 54 5 Equipment and accessories 55 6 Technical Support 56 6 1 Regulation of driving wheel bearings backlash 58 6 2 Brake adjustment 60 6 4 Hydraulic installation maintenance 63 6 5 Ad...

Page 7: ...int where it was purchased Particularly important information and recommendations the observance of which is absolutely necessary in the text are highlighted in bold or preceded by the word CAUTION In...

Page 8: ...front beam of the lower frame and the nameplate is located on the front beam of the upper frame figure 1 When buying the spreader check the compatibility of the serial numbers on the machine with the...

Page 9: ...thickness of 4mm and a wall with a height of 0 8 meter which are constructed from sheet metal with a thickness of 2mm The N 221 3 3 spreader may be equipped with a deflector a k a spread limiter defle...

Page 10: ...y of users and bystanders to carry stones gravel and other building materials Use in accordance with the product s destination also includes all activities related to correct and safe operation and ma...

Page 11: ...rranty 3 Safety in use 3 1 General safety and accident prevention regulations Before using the spreader you should carefully read the contents of the manual During operation observe all instructions c...

Page 12: ...and disconnecting the machine from the tractor you must be careful Exceeding the permissible load can cause accidents on the road and damage to the machine When cornering you should take into account...

Page 13: ...urposes The staff operating the machine should strictly observe basic safety rules Prior to each spreader s use check its technical condition especially the condition of the coupling system drive syst...

Page 14: ...ter the first 10 working hours then every 50 working hours to check their tightening The air pressure is to be checked regularly Observe the recommended air pressure Dismantling the wheels can be carr...

Page 15: ...aning operations and the removal of function faults can be performed only by disconnecting the spreader from the tractor by disconnecting the PTO During maintenance and repair jobs use appropriate too...

Page 16: ...d conditions and the degree of loading of the spreader While driving on public roads the spreader should be equipped with a certified or approved warning triangle A triangular plate should be placed o...

Page 17: ...em brakes and signaling lights and hydraulic pneumatic and electrical connection elements Before driving check that the parking brake is released and the braking force regulator is set to the correct...

Page 18: ...signal 2 times is recommended in the tractor in order to inform bystanders about the threat 3 7 Description of residual risk Although the CYNKOMET Czarna Bia ostocka company takes responsibility for...

Page 19: ...a machine which until the start of production was designed and manufactured according to the current state of the art 3 8 Residual risk assessment When observing such recommendations as A careful read...

Page 20: ...stickers The spreader is marked with information and warning labels listed in table 1 The user of the machine is obliged to take care of the readability of the subtitles warning symbols and informatio...

Page 21: ...before starting maintenance or repair Front wall 3 Pressure in the tires 1 On the side walls above the wheels 4 Informational note The right side wall left side wall 5 221 3 3 221 4 3 Model designatio...

Page 22: ...ll 12 Designation of lifting points for lifts On spreader s load carrying beam 13 Direction of chainwheel revolutions Drive guards 14 Adapter s hitching point Adapter s top beam 15 Note 450kg 3 Adapte...

Page 23: ...CynkoMet N 221 3 3 N 221 4 3 23 Figure 4 Distribution of stickers 1 8 3 7 4 5 11 12 13 14 10 3 2 6 9 15...

Page 24: ...0 5 Dimensions of the loading crate Length Width height Mm 4460 2070 800 6 cargo capacity m3 7 4 7 Loading surface m2 9 2 8 Height of the loading surface Mm 1205 9 The ground clearance of the vehicle...

Page 25: ...ehicle Mm 400 10 Vehicle weight Kg 3280 11 Allowed payload of the vehicle Kg 6000 14 Tire size 400 60 15 5 14 3 The maximum tire pressure bar kPa 350 15 Rated voltage V 12 V 16 Permissible design spee...

Page 26: ...d a moving conveyor chain On the upper frame there is tightened and riveted sheet metal floor with a thickness of 4mm Cargo box is made form side walls the front wall with a safety net and a hydraulic...

Page 27: ...CynkoMet N 221 3 3 N 221 4 3 27 4 2 2 Lower frame The lower frame consists of two side stringers connected by crossbars 4 2 3 The upper frame loading crate...

Page 28: ...3 The basic loading crate without extensions is finished with a hydraulic wall stringer moving along the tracks located on the side walls The stringer at its end on one side is equipped with a thick r...

Page 29: ...CynkoMet N 221 3 3 N 221 4 3 29...

Page 30: ...cosity index ASTM D 2270 95 6 CCS structural viscosity at 18 C ASTM D 5293 mPa s 9000 Equivalents of Agrol U oil API GL 4 DIN HLP ISO VG 100 John Deere J20C MF CMS M1145 Volvo WB101 ZF TE ML 03E ZF TE...

Page 31: ...e customer s request a double circuit pneumatic system or hydraulic brake system can be installed CAUTION CAUTION In the event of disconnection of the spreader s and tractor s pneumatic systems during...

Page 32: ...pted to be powered from a DC voltage source of 12V Joining the electrical installation of the spreader with the tractor s installation should be made with a suitable connecting line The installation h...

Page 33: ...Extensions conveyor Extensions to the spreader are sold as additional accessories They comprise of a right wall and a left wall mounted on the existing walls by means of brackets and an inner hydrauli...

Page 34: ...turer guarantees that the spreader is fully operational and complete and has been checked according to quality control procedures on site and is approved for use However this does not relieve the user...

Page 35: ...iving wheels and the air pressure in the tires Inspect the technical state of the flexible hydraulic hoses Check the technical condition of pneumatic cables Make sure that there are no leaks of hydrau...

Page 36: ...of the hitch in the tractor using the adjustable support Perform the maneuver of reversing Extinguish the tractor turn the key in the desired position and remove the key from the ignition set the brak...

Page 37: ...spreader Release the hand brake in the spreader Check that the deflector guard is in a closed and secured position Set the feed speed Start the tractor Move the whole set by a few meters Open the hyd...

Page 38: ...material loaded on the loading crate use of the beep signal 2 times is recommended in the tractor in order to inform bystanders about the threat CAUTION CAUTION Presence of third parties between mach...

Page 39: ...ey removed from the ignition handbrake secured in the spreader and trailer CAUTION CAUTION Careless and improper use and operation of the spreader and non compliance with the recommendations contained...

Page 40: ...galvanizing of the spreader as well as damage to the face of the piston rod Then we dismount the inner wall by pushing it upwards until it is outside the guides You should pay particular attention to...

Page 41: ...d stable ground Then the loading itself may be carried out with additional machines e g a tractor with a front loader and the loader itself must be carried out in such a way that the material loaded o...

Page 42: ...om the ignition Install and secure the hitch swivel from falling out or check the hook clasp automatically Connect with the electric hydraulic and brake installation wiring with the trailer Release th...

Page 43: ...identify the correct cable installation In order to disconnect the spreader from the tractor perform the following steps Use the hand brake in the tractor After stopping the tractor brake the trailer...

Page 44: ...terial located on the spreader When loading or unloading the spreader it is recommended to use a crane loader or a conveyor according to general safety rules Before loading check that all the moving p...

Page 45: ...130 150 1 5 1 5 5 sugar beet roots 560 720 1 5 1 5 6 fodder beet roots 500 700 1 5 1 5 7 Organic fertilizers 8 Old manure 700 800 1 4 1 5 9 Long laying manure 800 900 1 2 1 4 10 Fresh manure 700 750...

Page 46: ...g Materials 22 cement 1 200 1 300 0 9 0 9 23 dry sand 1 350 1 650 0 7 0 8 24 wet sand 1 700 2 050 0 5 0 7 25 Full bricks 1 500 2 100 0 5 0 7 26 hollow bricks 1 000 1 200 0 9 1 1 27 stone 1 500 2 200 0...

Page 47: ...0 compressed dry hay 120 150 1 5 1 5 41 pressed wilted hay 200 290 1 5 1 5 42 stored dry hay 50 90 1 5 1 5 43 stored cut hay 90 150 1 5 1 5 44 clover Lucerne wilted for swath 20 25 1 5 1 5 45 clover L...

Page 48: ...56 compressed straw high degree of deformation 110 150 1 5 1 5 57 grain mass in rolls 20 25 1 5 1 5 58 grain mass cut on a volumetric trailer 35 75 1 5 1 5 59 grain mass on a collective trailer 60 100...

Page 49: ...dingstuffs 1 100 1 300 0 9 1 0 72 Oat middling 380 410 1 5 1 5 73 wet beet skins 830 1 000 1 1 1 4 74 Extruded beet skins 750 800 1 4 1 5 75 Dry beet skins 350 400 1 5 1 5 76 bran 320 600 1 5 1 5 77 b...

Page 50: ...800 1 4 1 5 90 grass 360 500 1 5 1 5 91 corn 700 850 1 3 1 5 92 wheat 720 830 1 4 1 5 93 rape 600 750 1 5 1 5 94 flax 640 750 1 5 1 5 95 lupine 700 800 1 4 1 5 96 oat 400 530 1 5 1 5 97 Lucerne 760 80...

Page 51: ...affic and might cause damage to the machine CAUTION CAUTION Overloading the spreader incompetent loading are the most common causes of accidents during transport The load must be arranged so as not to...

Page 52: ...efore starting make sure that in the vicinity of the spreader and the tractor there are no bystanders Ensure sufficient visibility CAUTION CAUTION Before driving make sure that the spreader braking sy...

Page 53: ...or driving on slopes of the road Driving through such obstacles can cause sudden tilting of the spreader and tractor This is particularly important because the center of gravity of the spreader with...

Page 54: ...r is safe Before raising opening the rear wall you must absolutely use the beep twice honk Open the rear wall Turn on the conveyor feed after unloading turn off the conveyor feed using the beep signal...

Page 55: ...ndard Option User manual Warranty Card Connecting cable of the electrical system Chocks under wheels Two wire pneumatic installation Extensions of the loading crate Electrical installation with LED la...

Page 56: ...ation is the daily maintenance of the spreader before commencing work it foresees Control of tightening the screw connections and securing them against unauthorized untightening table of screw tighten...

Page 57: ...apsing to the ground by placing a platform of the right height under the axis CAUTION CAUTION In the case of noting any irregularities in the operation or damage to systems or assemblies of the spread...

Page 58: ...g further use after driving another 1500 2000 km check and if necessary adjust the backlash of the wheel bearings To do this you need to Connect the spreader to the tractor set such a set on a hard su...

Page 59: ...without excessive resistance the nut cannot be tightened too much It is not recommended to use too strong pressure due to the deterioration of the working conditions of bearings Secure the nut with a...

Page 60: ...er roller 3 retaining ring Seger 4 hand brake cable 5 brake cylinder With properly adjusted brakes complete braking of both wheels should take place at the same time Brakes adjustment involves changin...

Page 61: ...t the position of the lever which has a longer spring When removing the actuator fork you must remember or mark the original setting of the swivel of the actuator fork The mounting position is chosen...

Page 62: ...ce the pressure in the air tank Depending on the operating conditions of the spreader but not less frequently than once every three months remove and clean the air filter inserts which are located on...

Page 63: ...hydraulic system consists of connecting the spreader to the tractor running the hydraulic cylinder and storing it in the position of the maximum extension of the cylinder with the loading crate tilted...

Page 64: ...the floor conveyor The work associated with operating the conveyor consists of checking the technical conditions front and rear socket wheels the state of the chain tearing points and bearing element...

Page 65: ...extreme care with maintaining compliance with the basic safety rules and using personal protective equipment CAUTION CAUTION It is essential before each use to check the state of tension of the chains...

Page 66: ...equency and method of lubrication of the spreader s mechanisms No on Fig 14 Place of lubrication Number of lubrication points Grease type The frequency and method of lubrication 1 Support screw 1 Perm...

Page 67: ...s 4 graphite grease Every 3 4 months spread grease on the surface of the slider with a loaded leaf spring 11 Expanders bars 2 Permanent grease Fill the grease every 6 months Fig 14 Lubrication points...

Page 68: ...ease fitting the greased surfaces and places nearby lubrication points must be thoroughly cleaned of mud and dust The grease should be injected in the grease fitting until release of fresh grease in t...

Page 69: ...ble 9 Faults and remedies Fault Reason Way of removal Problems with moving Unconnected hoses of the brake system Connect the brake hoses Parking brake engaged Release the parking brake Damaged connect...

Page 70: ...he tractor Repair or replace Damaged brake valve in the tractor Repair or replace Uneven feed Damaged flow regulator Exchange Damage of the conveyor elements Remove the damaged element clean the socke...

Page 71: ...ient efficiency of the tractor hydraulic pump damaged tractor hydraulic pump Check the hydraulic pump on the tractor Damaged or contaminated actuator Check the cylinder piston bending corrosion check...

Page 72: ...r the spreader must be properly connected with the tractor according to the requirements contained in this manual The spreader braking system must be running and tested before running off or driving o...

Page 73: ...ly efficient fastening means Frayed belts cracked mounting brackets opened or corroded hooks or other damage may disqualify the given mean for use Under the wheels of the spreader chocks it is advisab...

Page 74: ...s manual and follow the recommendations contained in it During road transport the spreader is mounted on a platform of the transport mean in accordance with the manufacturer s technology The driver of...

Page 75: ...esentation by the customer of a clearly and correctly filled warranty card of the machine undergoing reclamation 1 Failures detected during the warranty period will be removed by warranty service no l...

Page 76: ...f oil on the water can a result of direct physical action on organisms can cause change in the oxygen content in the water due to absence of direct contact of the air with water Maintenance repair wor...

Page 77: ...st be transferred to a point taking care of recycling or oils regeneration Waste code 13 01 10 Detailed information concerning hydraulic oil can be found in the safety data sheet CAUTION CAUTION Oil w...

Page 78: ...CynkoMet N 221 3 3 N 221 4 3 78 PARTS CATALOGUE...

Page 79: ...CynkoMet N 221 3 3 N 221 4 3 79 SET OF 750 EXTENSIONS...

Page 80: ...Rear wall 2221 75 03 000 2 1 7 Left bracket 2221 75 04 000 2 1 8 Right bracket 2221 75 05 000 2 1 9 Enlarged washer 13 PN 59 M 82030 4 10 Spring washer 12 2 PN 77 M 82008 16 11 Spring washer 8 2 PN 77...

Page 81: ...CynkoMet N 221 3 3 N 221 4 3 81 SET OF 800 WALLS...

Page 82: ...6 11 M8x65 5 8 Screw PN 76 M 82406 10 12 M12x30 8 8 Screw PN 85 M 82105 2 13 M12x35 8 8 Screw PN 85 M 82105 10 14 M12x55 8 8 B Screw PN 85 M 82101 4 15 M12x70 8 8 Screw PN 85 M 82101 8 16 M16x40 8 8...

Page 83: ...CynkoMet N 221 3 3 N 221 4 3 83 1 CIRCUIT PNEUMATIC SYSTEM...

Page 84: ...1 15 Washer 13 PN 59 M 82030 8 16 22x5 sealing ring PN 64 M 73093 1 17 Spring washer 8 2 PN 77 M 82008 2 18 Spring washer 10 2 PN 77 M 82008 6 19 Pin S Zn 3 2x25 PN 78 M 82001 4 20 Washer 13 PN 78 M...

Page 85: ...CynkoMet N 221 3 3 N 221 4 3 85...

Page 86: ...1903 01 2 15 Flexible hose AB 16 1400 13 13 with 90 deg attachment A BN 81 1903 01 2 16 AB 16 3000 13 13 Hose BN 81 1903 01 2 17 Pin A11x45 BN 81 1802 31 4 1 ISO 12 5 16L Plug cover ISO 7241 A 2 19 IS...

Page 87: ...CynkoMet N 221 3 3 N 221 4 3 87 DRIVE...

Page 88: ...2219 73 00 005 2 17 Attachment 2221 06 0 001 1 18 Distance sleeve 2221 06 00 002 1 19 Guard II 2221 06 00 003 1 20 Guard 2221 06 00 004 3 2 21 Tube guard 2221 06 00 007 1 22 Guard 2221 06 08 001 1 23...

Page 89: ...8 Screw PN 85 M 82105 6 40 M12x25 8 8 Screw PN 85 M 82105 4 41 M8 nut PN 86 M 82144 7 42 M12 nut PN 86 M 82144 2 43 M10 nut PN 86 M 82144 3 44 M6 nut PN 86 M 82144 14 45 Ball bearing 63007 2RS PN 85...

Page 90: ...et 2221 07 07 000 1 7 Cap 2213 12 00 004 0 4 8 Link protection 2213 12 00 005 7 4 9 Adjusting washer 2221 07 00 006 1 10 Scraper 2221 07 00 008 4 11 Link 2221 07 00 012 4 12 Spring washer 12 2 PN 77 M...

Page 91: ...CynkoMet N 221 3 3 N 221 4 3 91...

Page 92: ...g 2211 03 02 003 0 1 4 Washer 2213 11 00 006 7 1 5 Rear shaft part I 2221 07 00 001 1 1 6 Rear shaft part II 2221 07 00 002 1 7 Sleeve 2221 07 00 003 1 8 Exterior sleeve 2221 07 00 005 1 2 9 Rear sock...

Page 93: ...CynkoMet N 221 3 3 N 221 4 3 93 HYDRAULIC CONVEYOR DRIVE...

Page 94: ...Hose BN 81 1903 01 1 14 Flow regulator RFC VU 1 2 1 15 ISO 12 5 Plug cover red ISO 7241 B 2 16 Quick coupler plug ISO 12 5 16L ISO 7241 A 2 17 Straight connector GM 1 2 22x1 5 4 18 Straight connector...

Page 95: ...5 8 33 M12x35 8 8 Screw PN 85 M 82105 2 34 Screw with hex socket head M6x50 PN 85 M 82302 4 35 M16 nut PN 86 M 82144 1 36 M8 nut PN 86 M 82144 6 37 M8 nut PN 86 M 82144 4 38 Metal rubber seal 3 4 U c...

Page 96: ...et 2221 27 02 000 1 3 Cord set 7105 12 04 010 4 Hand brake mechanism 7149 24 10 000 1 5 Special rivet 2213 03 00 011 1 7 6 Lever 7076 12 00 001 7 Pin 7076 12 00 002 3 8 Hand brake wheel 7110 16 00 001...

Page 97: ...CynkoMet N 221 3 3 N 221 4 3 97 SUPPORT...

Page 98: ...2219 02 02 000 1 6 Sleeve 2219 02 00 004 2 7 Lever arm set 7105 03 00 100 1 8 Nut 7105 03 01 111 1 1 9 Screw 2219 02 00 006 2 1 10 Washer 7105 03 00 002 1 1 11 Ball bearing 51104 1 12 Pin washer 30 5...

Page 99: ...CynkoMet N 221 3 3 N 221 4 3 99 TANDEM SPRING SUSPENSION...

Page 100: ...2235 15 00 002 2 9 Blocking pin of the leaf spring 7105 00 00 007 4 10 Spring pin 7105 00 00 008 4 11 Rocker pin 7105 00 00 009 2 12 Suspension spring fastening plate 7105 00 00 010 1 4 13 U bolt 710...

Page 101: ...CynkoMet N 221 3 3 N 221 4 3 101 CHASSIS...

Page 102: ...3 1 6 Driving axle 2221 81 00 000 1 1 7 Support 7105 03 00 000 1 1 8 U bolt 2221 00 00 002 8 9 M20x75 8 8 B hex screw PN 85 M 82302 6 10 Wheel 400 600 15 5 14PR 11 Washer 17 PN 78 M 82005 22 12 Washe...

Page 103: ...CynkoMet N 221 3 3 N 221 4 3 103 LAMP SYSTEM SET STANDARD...

Page 104: ...line lamps 2221 54 10 001 1 2 Rear beam 2221 54 10 002 1 3 Front outline lamp 2221 54 10 003 2 4 Right rear assembly light 2221 54 10 004 1 5 Left rear assembly light 2221 54 10 005 1 6 Plug in socket...

Page 105: ...CynkoMet N 221 3 3 N 221 4 3 105 ADAPTER A4VS P...

Page 106: ...82030 2 11 Spring washer 12 2 PN 77 M 82008 14 12 Spring washer 16 3 PN 77 M 82008 16 13 16B 1 chain PN 77 M 84168 1 14 16B PZ 1 connector link 1 15 Washer 21 PN 72 M 82005 2 16 Washer 17 PN 72 M 820...

Page 107: ...CynkoMet N 221 3 3 N 221 4 3 107 Dextrorotating drum set...

Page 108: ...6 Cover without hole 2208 05 01 301 0 1 7 Cover 2213 02 00 013 0 1 8 Insert 2213 02 00 014 0 8 9 Distance sleeve 2213 02 00 021 7 1 10 Attachment 2219 36 20 005 1 11 Insert 2219 36 20 006 1 12 M10 gr...

Page 109: ...CynkoMet N 221 3 3 N 221 4 3 109 Levorotating drum set...

Page 110: ...Cover without hole 2208 05 01 301 0 1 7 Cover 2213 02 00 013 0 1 8 Insert 2213 02 00 014 0 8 9 Distance sleeve 2213 02 00 021 7 1 10 Attachment 2219 36 20 005 1 11 Insert 2219 36 20 006 1 12 M10 greas...

Page 111: ...CynkoMet N 221 3 3 N 221 4 3 111 ADAPTER GUARD...

Page 112: ...ard bracket set 2221 00 15 300 2 5 Sleeve 2221 00 15 004 2 6 Connector I 2221 00 20 003 2 7 Spring washer 10 2 PN 77 M 82008 4 8 Washer 17 PN 78 M 82005 2 9 M20 nut with polyamide insert PN 78 M 82175...

Page 113: ...CynkoMet N 221 3 3 N 221 4 3 113 ADAPTER A2HS...

Page 114: ...2105 15 14 Spring washer 12 2 PN 77 M 82008 15 15 M12 8 nut PN 86 M 82144 13 16 M20x55 8 8 Screw PN 85 M 82101 2 17 Washer 21 PN 78 M 82005 2 18 M20 nut with polyamide insert PN 78 M 82175 2 19 M10 8...

Page 115: ...ynkoMet N 221 3 3 N 221 4 3 115 35 Tensioner lever set 2213 01 23 100 7 1 36 Tensioner pulley 2219 04 06 001 1 37 Mounting ring Z35 PN 81 M 85111 1 38 M6 grease fitting PN 76 M 86002 1 ADAPTER SPREADE...

Page 116: ...00 1 1 2 Pivot guard 2264 10 04 010 2 3 Chain wheel 2221 19 00 002 1 1 4 Parallel key 12x8x40 PN 70 M 85005 1 5 Spring washer 12 2 PN 77 M 82008 8 6 Mounting ring Z40 PN 81 M 85111 1 7 M12x45 8 8 Scre...

Page 117: ...CynkoMet N 221 3 3 N 221 4 3 117 ADAPTER GUARD SET...

Page 118: ...Right connector 2221 00 15 020 1 3 Adapter guard 2221 00 20 100 1 4 Sleeve 2221 00 15 004 2 5 Connector I 2221 00 20 003 2 6 Washer 17 PN 78 M 82005 2 7 M20 nut with polyamide insert PN 78 M 82175 4 8...

Page 119: ...CynkoMet N 221 3 3 N 221 4 3 119 NOTES...