DAB e.sybox Series, Manual

Page 1: ...ntrol unit function setup 75 5 1 5 Association and disassociation of e sybox and control unit 75 6 The keypad and the display 76 6 1 Direct access with a combination of keys 77 6 2 Access by name with a drop down menu 80 6 3 Structure of the menu pages 81 6 4 Blocking parameter setting by Password 82 6 5 Enabling and disabling the motor 82 7 Meaning of the individual parameters 82 7 1 User Menu 82...

Page 2: ... 6 19 FW Firmware update 95 7 6 20 RF Fault and warning reset 95 7 6 21 PW Change password 95 7 6 21 1 Password for multipump systems 96 8 Reset and factory settings 96 8 1 Reset generale del sistema 96 8 2 Factory settings 96 8 3 Restoring the factory settings 96 9 Particular installations 98 9 1 Inhibiting self priming 98 9 2 Wall installation 99 9 3 Installation with Quick Connection 99 9 4 Mul...

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Page 4: ... particles or fibres with free from explosive substances and solid particles or fibres with a density of 1000 Kg m a kinematic viscosity of 1mm s and a density of 1000 Kg m a kinematic viscosity of 1mm s and non chemically aggressive liquids non chemically aggressive liquids The power supply cable must never be used to carry or shift the The power supply cable must never be used to carry or shift ...

Page 5: ...r reserves the right to make any in copying The Manufacturer reserves the right to make any modifications to products that it may consider necessary modifications to products that it may consider necessary or useful without affecting their essential characteristics or useful without affecting their essential characteristics 1 GENERAL 1 GENERAL The product is an integrated system composed mainly of...

Page 6: ...ct as the input hydraulic connection exactly like the one marked IN on face C the input hydraulic connection exactly like the one marked IN on face C and as an alternative to it The user interface panel is composed of a dis and as an alternative to it The user interface panel is composed of a dis play and a keyboard and its function is to set the system query its status play and a keyboard and its...

Page 7: ... installation it is possible to connect to the unused delivery outlet When choosing the it is possible to connect to the unused delivery outlet When choosing the tank consider that the quantity of water released will also depend on the tank consider that the quantity of water released will also depend on the parameters SP and RP that can be set on the system par 6 7 parameters SP and RP that can b...

Page 8: ...haviour of the e sybox valve constant SP The red curve shows the behaviour of the e sybox with set point at 3 0 bar with set point at 3 0 bar Figure 6 0 10 20 30 40 50 60 70 0 20 40 60 80 100 120 140 H m Q l min It results that with SP 3 0 bar the system is able to ensure a constant It results that with SP 3 0 bar the system is able to ensure a constant pressure at the users that require flow rate...

Page 9: ...pply respect the local regulations of the authorities responsible for the manage local regulations of the authorities responsible for the manage ment of water resources ment of water resources When choosing the installation site check that When choosing the installation site check that The voltage and frequency on the pump s technical data plate The voltage and frequency on the pump s technical da...

Page 10: ...y tool or with a screwdriver with the aid of the accessory tool or with a screwdriver Make the connection at output from the system through the mouth on Face Make the connection at output from the system through the mouth on Face F marked OUT in Fig 8 delivery connection Then remove the respec F marked OUT in Fig 8 delivery connection Then remove the respec tive cap with the aid of the accessory t...

Page 11: ...y as soon as it is allowed to let out the trapped air So slackening the cally as soon as it is allowed to let out the trapped air So slackening the filling cap Fig 3_point 6 enough to vent the trapped air allows the system filling cap Fig 3_point 6 enough to vent the trapped air allows the system to load completely You must survey the operation and close the loading to load completely You must sur...

Page 12: ...lant to which it can be con All the hydraulic connections of the system to the plant to which it can be con nected are of the threaded female type 1 GAS made of brass nected are of the threaded female type 1 GAS made of brass See WARNING for Figure 8 See WARNING for Figure 8 2 2 2 Orientation of the Interface Panel 2 2 2 Orientation of the Interface Panel The Interface Panel has been designed so t...

Page 13: ...ing cap Face F Fig 3 allowed to let out the trapped air So slackening the filling cap Face F Fig 3 enough to vent the air allows the system to load completely To slacken the enough to vent the air allows the system to load completely To slacken the Figure 11 x4 x4 cap use the accessory tool Fig 3_point 5 or a screwdriver You must survey cap use the accessory tool Fig 3_point 5 or a screwdriver You...

Page 14: ...or example 3 0 0 3 2 7 bar For example 3 0 0 3 2 7 bar in the default configuration in the default configuration The system does not work if the utility is at a height higher than the equiv The system does not work if the utility is at a height higher than the equiv alent in metres of water column of the Pstart consider 1 bar 10 m water alent in metres of water column of the Pstart consider 1 bar ...

Page 15: ...pressure SP keeps the pressure constant even when other taps are turned on stops automatically after constant even when other taps are turned on stops automatically after time T2 once the switching off conditions are reached T2 can be set by time T2 once the switching off conditions are reached T2 can be set by the user factory value 10 sec the user factory value 10 sec 4 PROTECTION SYSTEMS 4 PROT...

Page 16: ... from liquid to solid involves an increase in The change of state of water from liquid to solid involves an increase in volume It is therefore essential to ensure that the system does not remain volume It is therefore essential to ensure that the system does not remain full of water with temperatures close to freezing point to avoid breakages full of water with temperatures close to freezing point...

Page 17: ...our for a total of 24 attempts One attempt every 24 hours for a total of 30 attempts PB Blockage due to line voltage outside speci fications It is reset when it returns to a specific voltage OT Blockage due to over heating of the power stages It is reset when the temperature of the power stages returns within the specifications OC Blockage due to motor overload One attempt every 10 minutes for a t...

Page 18: ...it will nications downage or control unit error the e sysbox and control unit will switch to safety mode adopting the configuration considered least dam switch to safety mode adopting the configuration considered least dam aging When safety mode comes into operation a flashing icon showing a aging When safety mode comes into operation a flashing icon showing a cross inside a triangle appears on th...

Page 19: ...rdless of their sure sensor functions are ignored and have no effect regardless of their setups setups The control unit parameters inputs outputs and pressure sensors can be The control unit parameters inputs outputs and pressure sensors can be set even if the connection is down or even not made set even if the connection is down or even not made Tab 5 Triggering of safety mode If the control unit...

Page 20: ...crease speed increases increases When the key or the key is pressed the selected value is When the key or the key is pressed the selected value is modified and saved immediately in the permanent memory EE modified and saved immediately in the permanent memory EE prom If the machine is switched off even accidentally in this prom If the machine is switched off even accidentally in this phase it does...

Page 21: ... of keys 1 Direct access with a combination of keys 2 Access by name with a drop down menu 2 Access by name with a drop down menu 6 1 6 1 Direct Access with a Combination of Keys Direct Access with a Combination of Keys The desired menu can be accessed directly by pressing simultaneous The desired menu can be accessed directly by pressing simultaneous ly the appropriate combination of keys for the...

Page 22: ...TE Dissipator temperature RP Decrease pressure for restart TB Block time for water lack Menu Selection BK Back lighting P1 Auxiliary setpoint 1 OD Type of plant T1 Low pr delay TK Backlighting switch on time P2 Auxiliary setpoint 2 AD Address Configuration T2 Delay in switching off LA Language P3 Auxiliary setpoint 3 MS Measuring system GP Proportional gain Hours switched on Working hours Number o...

Page 23: ... AY Anti Cycling AE Anti blocking AF AntiFreeze I1 Function input 1 I2 Function input 2 I3 Function input 3 I4 Function input 4 O1 Function output 1 O2 Function output 2 FW Firmware update RF Reset faults and warnings PW Modify Password ...

Page 24: ...played to be extended When EXTENDED MENU is selected a pop up played to be extended When EXTENDED MENU is selected a pop up appears asking you to type in an access key PASSWORD The access appears asking you to type in an access key PASSWORD The access key PASSWORD coincides with the combination of keys used for direct key PASSWORD coincides with the combination of keys used for direct access as in...

Page 25: ...f the case occurs the following may appear If the case occurs the following may appear Fault indications Fault indications Warning indications Warning indications Indications of the functions associated with the inputs Indications of the functions associated with the inputs Specific icons Specific icons The error conditions are indicated in Table 2 The other displays are indi The error conditions ...

Page 26: ...l assistance menu The password management system is in the technical assistance menu and is managed by means of the parameter PW and is managed by means of the parameter PW 6 5 Enabling and disabling the motor 6 5 Enabling and disabling the motor In normal operating conditions pressing and then releasing both the In normal operating conditions pressing and then releasing both the and keys causes t...

Page 27: ...erial number on this page after the prefix S the last 5 figures of the single serial number attributed for connectivity are showed The whole serial number can be attributed for connectivity are showed The whole serial number can be viewed by pressing the key viewed by pressing the key Table 11 View of the multi pump system 7 1 5 PO Absorbed power display 7 1 5 PO Absorbed power display Power absor...

Page 28: ...ed in sequence 7 2 1 CT Display contrast 7 2 1 CT Display contrast Adjusts the display contrast Adjusts the display contrast 7 2 2 BK Display brightness 7 2 2 BK Display brightness Adjusts the backlighting of the display on a scale from 0 to 100 Adjusts the backlighting of the display on a scale from 0 to 100 7 2 3 TK Backlight switch on time 7 2 3 TK Backlight switch on time Sets the time that th...

Page 29: ...nu pressing or pressing or The menu allows you to view and modify various configuration parame The menu allows you to view and modify various configuration parame ters the MODE key allows you to scroll through the menu pages the ters the MODE key allows you to scroll through the menu pages the and keys allow you respectively to increase and decrease the value of and keys allow you respectively to ...

Page 30: ...lection menu pressing or The menu allows you to view and modify various configuration parameters the MODE key you to view and modify various configuration parameters the MODE key allows you to scroll through the menu pages the and keys allow you re allows you to scroll through the menu pages the and keys allow you re spectively to increase and decrease the value of the parameter concerned spective...

Page 31: ...onnected and work An icon lit with a fixed light means that the device is connected and work ing correctly a stroked through icon means the device is configured as ing correctly a stroked through icon means the device is configured as part of the network but is not found part of the network but is not found All the devices present over the air are not displayed on this page All the devices present...

Page 32: ... sensor is active the display shows an icon of a starts operating When the sensor is active the display shows an icon of a stylised sensor with a P inside it stylised sensor with a P inside it The remote pressure sensor operates in synergy with the internal sensor The remote pressure sensor operates in synergy with the internal sensor so that the pressure never falls below the setpoint pressure in...

Page 33: ...evices present max 4 The default value for NA is N that is the number of devices present in the The default value for NA is N that is the number of devices present in the chain this means that if devices are added to or removed from the chain chain this means that if devices are added to or removed from the chain NA always has the value of the number of devices present automatically NA always has ...

Page 34: ...rve always starts first if the pressure detected is too low the second device config starts first if the pressure detected is too low the second device config ured as reserve also starts In this way we always try to preserve the use ured as reserve also starts In this way we always try to preserve the use of one device in particular the one configured as reserve but this may be of one device in pa...

Page 35: ...up of the auxiliary digitali inputs IN1 IN2 IN3 IN4 7 6 15 Setup of the auxiliary digitali inputs IN1 IN2 IN3 IN4 This paragraph shows the functions and possible configurations of the in This paragraph shows the functions and possible configurations of the in puts of the control unit connected by wireless to the device by means puts of the control unit connected by wireless to the device by means ...

Page 36: ...ns are configured at the same time on different When several float functions are configured at the same time on different Table 14 Configurations of the digital inputs inputs the system will indicate F1 when at least one function is activated inputs the system will indicate F1 when at least one function is activated and will remove the alarm when none is activated and will remove the alarm when no...

Page 37: ...tem shuts down completely and the F3 When the function is active the system shuts down completely and the F3 symbol appears on the main page symbol appears on the main page When several system disabling functions are configured at the same time When several system disabling functions are configured at the same time on different inputs the system will indicate F3 when at least one function is on di...

Page 38: ...se the and To reset the cut out in manual mode press and then release the and keys simultaneously keys simultaneously The behaviour of the function is summed up in Table 18 The behaviour of the function is summed up in Table 18 When low pressure detection functions are configured at the same time on When low pressure detection functions are configured at the same time on different inputs the syste...

Page 39: ...ice will be accessible and visible but it will set the parameters of the device will be accessible and visible but it will not be possible to change them not be possible to change them When the password PW is 0 all the parameters are unlocked and can When the password PW is 0 all the parameters are unlocked and can be edited be edited When a password is used value of PW different from 0 all modifi...

Page 40: ...vice leaves the factory with a series of preset parameters which The device leaves the factory with a series of preset parameters which may be changed according to the user s requirements Each change of the may be changed according to the user s requirements Each change of the settings is automatically saved in the memory and if desired it is always settings is automatically saved in the memory an...

Page 41: ... MS Measuring system 0 International TB Blockage time for water lack s 15 T1 Low pr delay KIWA s 2 T2 Delay in switching off s 10 GP Proportional gain coefficient 0 5 GI Integral gain coefficient 1 2 RM Maximum speed rpm 3050 NA Active devices N NC Simultaneous devices NA IC Configuration of the reserve 1 Auto ET Max switching time h 2 AE Anti blocking function 1 Enable AF Antifreeze 1 Enable I1 F...

Page 42: ... regulations require it to force the closure of the recirculating pipe losing the self priming capacity This obtains the of the recirculating pipe losing the self priming capacity This obtains the advantage of eliminating the clicking noise of the pipe shutter each time advantage of eliminating the clicking noise of the pipe shutter each time the system is switched on the system is switched on To ...

Page 43: ...ntenance a spare in the event of special maintenance The system mounted on its quick connection interface appears as in The system mounted on its quick connection interface appears as in Fig 20 Fig 20 9 4 Multiple Sets 9 4 Multiple Sets 9 4 1 Introduction to multipump systems 9 4 1 Introduction to multipump systems By multipump systems we mean a pump set made up of a number of By multipump systems...

Page 44: ...n on the menu for multipump operation are classified The parameters shown on the menu for multipump operation are classified as follows as follows Read only parameters Read only parameters Parameters with local significance Parameters with local significance Multipump system configuration parameters Multipump system configuration parameters which in turn are divided into which in turn are divided ...

Page 45: ...tically assumes the sensitive parameters of the chain figuration automatically assumes the sensitive parameters of the chain Parameters with optional alignment Parameters with optional alignment These are parameters for which it is tolerated that they may not be aligned These are parameters for which it is tolerated that they may not be aligned among the various devices At each change of these par...

Page 46: ...topped for 23 hours be given maximum priority in the starting order This means that as hours be given maximum priority in the starting order This means that as soon as it is necessary to supply flow it will be the first to start The devices soon as it is necessary to supply flow it will be the first to start The devices configured as reserve have precedence over the others The algorithm configured...

Page 47: ... on the sys tem tem The system requires no routine maintenance operations The system requires no routine maintenance operations However below are the instructions for performing the special mainte However below are the instructions for performing the special mainte nance operations that may be necessary in particular cases e g emptying nance operations that may be necessary in particular cases e g...

Page 48: ...nside key 3 at the end of operations inside key 3 at the end of operations Use of end C Use of end C this is practically a straight tip screwdriver of the correct size for manoeu this is practically a straight tip screwdriver of the correct size for manoeu vring the caps of the main connections of the system 1 and 1 1 4 To vring the caps of the main connections of the system 1 and 1 1 4 To be used...

Page 49: ...em is unable to expel all the water that it contains water that it contains During handling of the system after emptying it some small During handling of the system after emptying it some small amounts of water may probably leak out from the system amounts of water may probably leak out from the system 10 3 Non return valve 10 3 Non return valve The system has an integrated non return valve which ...

Page 50: ...pump thus increasing the resistance on starting In this case it may be the pump thus increasing the resistance on starting In this case it may be sufficient to help the motor shaft by hand to detach itself from the calcifica sufficient to help the motor shaft by hand to detach itself from the calcifica tions In this system the operation is possible because access to the motor tions In this system ...

Page 51: ...Manual the Master must have a firmware version of 4 00 or higher It is the Master must have a firmware version of 4 00 or higher It is not necessary to associate the e sybox not necessary to associate the e sybox Automatic Automatic it is possibly only if both the e sybox units to be updated it is possibly only if both the e sybox units to be updated have a firmware version of 4 00 or higher It is...

Page 52: ...between different firmware version V x y Press to update The e sybox with the older firmware Slave will show the screen The e sybox with the older firmware Slave will show the screen The e sybox with firmware version of 4 00 or more will show the screen The e sybox with firmware version of 4 00 or more will show the screen Where in place of x y the firmware version of the e sybox will appear Where...

Page 53: ...ed 1 As the suction depth increases the hydraulic performance of the product decreases De scription of the Electropump Check whether the suction depth can be reduced Use a suction pipe with a larger diameter but never smaller than 1 2 Check the suction pipe find the cause of choking obstruction dry bend counterslope and remove it 3 Dismantle the system and remove the obstructions assis tance servi...

Page 54: ...ion systems 14 GUARANTEE 14 GUARANTEE Any use of faulty material or manufacturing defects of the appliance will be Any use of faulty material or manufacturing defects of the appliance will be eliminated during the guarantee period contemplated by the law in force eliminated during the guarantee period contemplated by the law in force in the country where the product is purchased by repair or repla...