dabotek DT410, Instruction Manual

Page 1: ...D A B O T E K D A B O T E K T r a d i n g A p S B i r k e d a m 1 0 C D K 6 0 0 0 K o l d i n g T E L 4 5 7 5 5 0 5 6 6 6 F A X 4 5 7 5 5 0 4 7 9 5 I N S T R U K T I O N s M A N U A L F O R D T 4 1 0...

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Page 3: ...you should have difficulties you cannot solve by means of these instructions just call us We are always ready to listen to your ideas criticism and suggestions for improvement because we are there for...

Page 4: ...Connecting earth cables to work piece 15 Setting up welding gun 15 Adjusting equipment 20 Welding 21 Tips for stud welding 22 Studs chucks and ceramic ferrules 22 Adjustments 22 Avoiding magnetic blo...

Page 5: ...ield of welding are necessary to judge the place of work set up the equipment choose the weld stud In addition knowledge of the handling of stud welding equip ment is required This kowledge is either...

Page 6: ...there is an examination necessary according to DIN 8563 part 10 securing the quality of welding works or DIN EN ISO 14 555 According to DIN EN ISO 14 555 securing the quality of welding works stud we...

Page 7: ...to carry out Cross references to other passages in the text are provi ded with an arrow The little welder has three different functions depending on what he is holding in his hand The stud marks tips...

Page 8: ...asy to operate and demands no special exam for welders except for the sector of planning controls By means of the partial mechanization of the welding process high quality weldings can be achieved aft...

Page 9: ...elding The safety precautions are described in the German UVV 26 0 welding cutting and related processes For the employer Inform those people working with the equipment regularly about these safety pr...

Page 10: ...onductive walls welding current sour ces are not permitted to be installed Ventilation or suction At fixed welding places or when welding objects that are leaded galvanized cadmium plated or painted w...

Page 11: ...to cover your body sufficiently and should not be dirtied by flammable sub stances Leather gloves leather apron and insulating shoes are recommended Protective clothing In some cases it can be necess...

Page 12: ...The two earths must be fastened equally far from the welding joint to obtain even welds For more detailed information see chapter Tips for stud welding Thickness of the work piece Work pieces such as...

Page 13: ...s Do not hold on to the straps under any circum stances You might seriously hurt yourself Check if the delivery is complete Apart from the stud welding equipment the delivery comprises the following i...

Page 14: ...t are sufficiently ventila ted there is a checked CEE socket fused socket Transport There is a carrying handle for the transport In transit take care to secure the mains cable Connected earth or weldi...

Page 15: ...e equipment If you connect welding guns by other manufacturers we do not guaran tee the security and the proper performance of the stud welding equipment The following items must be connected to the e...

Page 16: ...f the melting mass can cause dange rous explosive sparks Setting up welding gun Here we describe how to set up the welding gun for welding with insulating attachment Setting up the welding gun for wel...

Page 17: ...The stud must be seated firmly in the chuck because high welding currents flow when welding Non fitting chucks cause poor welding results Therefore use only fitting chucks Sole plate Theappearanceofth...

Page 18: ...lars into the openings on the welding gun Screw attachment screw slightly on with Allan key 5 mm The pillars are exactly adjusted later on Screwing protection pipe on to sole plate Screw protection pi...

Page 19: ...welding If you do not know the stud protrusion for the type of stud please read chapter Tips for stud welding There you are explained how to determine this setting Slightly loosen attachment screw to...

Page 20: ...sole plate Adjust the sole plate so that there is a regular distance between ceramic ferrule and stud centre Otherwise the stud is hinde red when dipping into the melting Slightly loosen screws conne...

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Page 22: ...ontrol and contact lamps light up The equipment welds automatically The stud is lifted and the electric arc melts the material After the adjusted time the dips into the melting by the adjusted stud pr...

Page 23: ...values for stud protrusion see instructions for welding gun lift see instructions for welding gun milliseconds ms depend on the diameter and the shape of the stud The diameter of the stud is determine...

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Page 25: ...e or DABOTEK Generally install the two connections to earth equally far from the welding point But material accumulations on one side of the connections to earth false alignment of the welding gun cab...

Page 26: ...easures against accumulation of melting ma terial Install earth cables only underneath the welding point Due to the blowing action desired in this case the melting is kept at the top Reduce stud protr...

Page 27: ...o smal The bead is flat or incomplete The tip of the stud is only just melted on Welding time too long or welding current too high The bead is flat and inaccurate There are splashes around the bead an...

Page 28: ...the shank not in the welding area or when welding sheet steels it must come off the sheet steel bending a piece of sheet steel at right angles pull a weld nugget The weld must not show any superficia...

Page 29: ...g apparatus Do not use burning etching or scratching cleaning agents or scouring powders so that the surface is not damaged Cleaning agents Cleaning equipment For normal cleaning it is enough to rub o...

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Page 31: ...are very important Damaged cables have to be exchanged at once Caution Damaged cables or plugs can cause serious or even deadly accidents Therefore check the cables and plugs carefully Check connectio...

Page 32: ...board defective Check mains supply Replace fuse Contact after sales service ON OFF switch jumps to 0 Mains fuse too poor Mains voltage does not suffice Cross section of extension cable is too small Co...

Page 33: ...slation is strictly prohibited unless duly authorized by DABOTEK trading ApS All rights reserved The contents of these operating instructions can be changed altered or modified without prior notice No...

Page 34: ...are returned free to our factory Excluded from the guarantee are faults caused by damaging even by water and dust improper connection or wrong handling damages caused by force majeure e g lightning d...

Page 35: ...ic The control board and the rectifier are electronic scrap and therefore go to pollutive waste If there is no nearby place to dispose of pollutive waste please return the control board to your countr...

Page 36: ...ed EC directives is proven by adherence to the following European standards EN 50199 EN 55011 EN 60204 1 EN 60974 1 EN 292 1 EN 292 2 EN 60529 EN1050 and DIN EN ISO 9001 under application of the follo...

Page 37: ...ting 14 control cable 14 earth cable 14 15 extension cable 14 welding gun cable 14 E Eliminating faults 34 Equipment on indicator lamp 35 Eye protection 10 F Features 7 Field of use 7 G Guarantee 36 I...

Page 38: ...rusion projection 18 welding gun 15 welding gun for shielding gas 29 Shielding gas 28 consumption 29 mixture 29 preflow time 29 Short cycle process 27 Sole plate 16 Stud protrusion 18 Studs 16 Suction...

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Page 42: ...Control cable Welding cable Trigger switch Attechment screws for fastening pillars Chuck Pillar Protection pipe for Ceramic ferrule Ceramic ferrule holder Sole plate Welding gun...

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Page 48: ...for you Office hours Mo Fr 8 000 16 00 You can get in touch with the after sales service and the order reception by telefon or fax Tel 45 7930 7500 Fax 45 7930 7505 Hotline In emergency you can infor...

Page 49: ...rial number Welding gun type The following European standard specifications have been duly complied with EC machinery directive 91 44 EEC EC low voltage directive 71 23 EEC last revision per 93 68 EWG...

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Page 52: ...n t a d a m p e n e d o r u n d a m p e n e d p i s t o l i s u s e d t h a t f e a t u r e s c o l u m n s b a s e p l a t e a n d c e r a m i c h o l d e r o r c o l u m n s b a s e p l a t e e q u...