Dace Technologies MEGA-T300b, Instruction Manual

Page 1: ...struction manual carefully and follow all installation operating and safety guidelines Equipment Type 300 mm 12 inch Manual Abrasive Cut off Machine Model MEGA T300b Electrical Requirements 208Y 380 V...

Page 2: ...ing any reference to Buyer s specifications and any description in catalogs circulars and other written material published by PACE Technologies is the sole purpose of identifying such goods and shall...

Page 3: ...y Buyer to pay all amounts due and payable to Seller under the work or purchase order or any other agreement between Buyer and Seller Buyer s rights under the warranty shall be suspended during any pe...

Page 4: ...Please read this instruction manual carefully and follow all installation operating and safety guidelines Contents PAGE Nameplate i Warranty ii 1 0 Product Description 1 2 0 Shipping Unpacking and Ins...

Page 5: ...for cutting materials ranging from soft aluminum metals to hardened tool steels It is ideal for the metallographic laboratory as well as for small industrial or production applications The MEGA T300...

Page 6: ...Fax 1 520 882 6599 email pace metallographic com Web http www metallographic com Please read this instruction manual carefully and follow all installation operating and safety guidelines Coolant appl...

Page 7: ...wheels 300 mm 12 inch diameter Wheel arbor 32 mm 1 25 inch diameter Maximum sample diameter 4 inch 100 mm Weight Approx 350 lbs 160 kg Dimensions WxDxH Hood Closed 36 x 34 x 26 inches 914 x 864 x 660...

Page 8: ...6599 email pace metallographic com Web http www metallographic com Please read this instruction manual carefully and follow all installation operating and safety guidelines 1 3 Mechanical Schematic N...

Page 9: ...In addition the motor has an inductive brake for faster stopping of the blade Manual feed and table feed cutting The MEGA T300 is an easy to use manual cutter with simple controls Cutting can be accom...

Page 10: ...s 2 0 Unpacking Shipping and Installation 2 1 Unpacking Unit is delivered in a crate Unpack and check for completeness of parts Measures WxHxD Approx 36 x 36 x 36 Weight Approximately 375 lbs 2 2 Ship...

Page 11: ...USE CUTTER Connect coolant tank supply drain and electrical connections Electrical connections The standard saw is designed to operate at 208 220V 3 phase 120V 120V 120V ground optional 380 400 480V...

Page 12: ...en Pump Tank drain External coolant supply Attach 1 2 inch tube between pump and cutter Drain 1 5 inch 38 mm tube Electrical connections Connect six foot electrical power cable to source Note Inspect...

Page 13: ...tton Use only certified cut off wheels from a professional supplier Improper blades selection voids warranty For appropriate blade selection refer to the Abrasive Blade Selection Guidelines Chart in S...

Page 14: ...ounter current coolant tank The first chamber contains a coarse strainer for removing larger debris Replacement of the coolant is accomplished by rolling out the tank and removing the water pump Note...

Page 15: ...important Emergency stop switch Magnetic Safety switch 11 Test Activate main switch and close hood depress emergency stop switch Proper Response Machine powers down Malfunction Machine does not lose...

Page 16: ...Starts the cutting wheel Cutting wheel OFF Stops the cutting wheel inductive brake engages to slow wheel Hood cannot be opened until safety lock releases in approximately 5 seconds after pressing the...

Page 17: ...metallographic com Please read this instruction manual carefully and follow all installation operating and safety guidelines 4 3 Wheel and Table Feed Wheel feed chop cut Unlock wheel feed by turning...

Page 18: ...llation operating and safety guidelines 1 Remove blade locking bolt reverse threaded 2 Position new 300 mm abrasive cut off wheel into position Use only certified abrasive cut off wheels 3 Gently tigh...

Page 19: ...32 oz MAXCUT Abrasive Cutting Fluid 128 oz MAXCUT 1000 128 1 gallon MAXCUT 2 Cutting Fluid with Anticorrosion Additive 32 oz MAXCUT2 1000 32 32 oz MAXCUT 2 Cutting Fluid with Anticorrosion Additive 12...

Page 20: ...initial stress on the samples Fixture examples 4 6 Fixturing sample 17 Fast clamping Left lever Cat No QCL 1100 Right lever Cat No QCR 1100 Note vises have a slot in them so that the face does not ro...

Page 21: ...ry the table and vises after use 3 When the cutter is not in use OPEN the HOOD to prevent humidity and corrosion build up inside the cutting chamber 4 If cutter will not be used for an extended period...

Page 22: ...safety switch is in Unlock position for shipping b Hood not closed c Overload relays activated a Turn safety switch to Lock position to operate cutter b Close hood c Restart after resetting Q1 relay P...

Page 23: ...r 3601 E 34th St Tucson AZ 85713 USA Tel 1 520 882 6598 Fax 1 520 882 6599 email pace metallographic com Web http www metallographic com Please read this instruction manual carefully and follow all in...

Page 24: ...are parts is possible with minimal expertise Spare parts for recirculation system are also available upon request 20 Part no Description Images Electrical M3 CB MEGA T300 Full control board replacemen...

Page 25: ...rating and safety guidelines Part no Description Images Electrical LC1D18B7C KM1 KM3 AC contactor MEGA T300 Schneider LC1D12B7C LC1D18B7C KM2 AC contactor MEGA T300 Schneider LC1D09B7C M3 F H Fuse Hol...

Page 26: ...ww metallographic com Please read this instruction manual carefully and follow all installation operating and safety guidelines Part no Description Images Electrical M2 SAFE B MEGA M250 Safety lock ou...

Page 27: ...lease read this instruction manual carefully and follow all installation operating and safety guidelines Part no Description Images Electrical M 250B Light blub OSRAM Halogen DC24V 20 Watt M SEAL Wire...

Page 28: ...phic com Web http www metallographic com Please read this instruction manual carefully and follow all installation operating and safety guidelines Part no Description Images Electrical MEG AM2 Amp ove...

Page 29: ...aphic com Web http www metallographic com Please read this instruction manual carefully and follow all installation operating and safety guidelines MEG ON On button green MEG LS Light ON Off switch ME...

Page 30: ...lographic com Please read this instruction manual carefully and follow all installation operating and safety guidelines Part no Description Images Mechanical motor M3 SH MEGA T300 Blade shroud T3 M 00...

Page 31: ...lographic com Please read this instruction manual carefully and follow all installation operating and safety guidelines T3 M 003 Motor table base T3 M 005 Motor table lock slot T3 M 006 Motor base adj...

Page 32: ...p www metallographic com Please read this instruction manual carefully and follow all installation operating and safety guidelines Part no Description Images Mechanical motor T3 M 010 Motor shaft T3 M...

Page 33: ...s instruction manual carefully and follow all installation operating and safety guidelines Part no Description Images Mechanical table M3 TG MEGA T300 Table feed guide rods pair M3 BOOT MEGA T300 Tabl...

Page 34: ...installation operating and safety guidelines Part no Description Images Mechanical table T3 M 017 Table feed back screw cover T3 M 018 Table feed rail guide block T3 M 019 Table feed sliding rail gui...

Page 35: ...read this instruction manual carefully and follow all installation operating and safety guidelines Part no Description Images Mechanical table T3 M 024 Screw feed wheel base cover 1 T3 M 025 Table fe...

Page 36: ...ad this instruction manual carefully and follow all installation operating and safety guidelines Part no Description Images Mechanical table MEG TANK C2 Recirculating tank cover with round screen MEG...

Page 37: ...read this instruction manual carefully and follow all installation operating and safety guidelines Part no Description Images Mechanical base M3 FEET MEGA T300 support feet 4 set T3 M 028 MEGA T300 l...

Page 38: ...allographic com Please read this instruction manual carefully and follow all installation operating and safety guidelines Part no Description Images Mechanical Hood T3 M 045 MEGA T300 Right hood T3 M...

Page 39: ...www metallographic com Please read this instruction manual carefully and follow all installation operating and safety guidelines Part no Description Images Mechanical Hood T3 M 034 Cooling sheet top...

Page 40: ...www metallographic com Please read this instruction manual carefully and follow all installation operating and safety guidelines Part no Description Images Mechanical Hood T3 M 038 Hood handle T3 M 03...

Page 41: ...tp www metallographic com Please read this instruction manual carefully and follow all installation operating and safety guidelines Part no Description Images Mechanical Hood T3 M 047 Rubber shield ho...

Page 42: ...se read this instruction manual carefully and follow all installation operating and safety guidelines Part no Description Images Plumbing M3 D MEGA T300 Drain hose 40 mm 1 5m M3 H MEGA T300 Coolant li...

Page 43: ...eb http www metallographic com Please read this instruction manual carefully and follow all installation operating and safety guidelines MEG V Rinse hose shut off valve MEG IB Brass inlet hose barb ME...

Page 44: ...ating and safety guidelines MEG TB Tool box MEG 25HW 2 5 mm hex wrench MEG 10HW M10 hex wrench M3 WCH MEGA T300 Wrenches 30 32 mm Part no Description Images Tools Part no Description Images Vice Compo...

Page 45: ...g and safety guidelines MG H 65 mm 2 6 inch height adapter for either MIG 01 or MG15 01 vertical clamping vises MG TB Vertical clamping vise t slot bolt and nut MG VW Vertical clamping vise adjustment...

Page 46: ...3601 E 34th St Tucson AZ 85713 USA Tel 1 520 882 6598 Fax 1 520 882 6599 email pace metallographic com Web http www metallographic com Please read this instruction manual carefully and follow all inst...

Page 47: ...r 3601 E 34th St Tucson AZ 85713 USA Tel 1 520 882 6598 Fax 1 520 882 6599 email pace metallographic com Web http www metallographic com Please read this instruction manual carefully and follow all in...

Page 48: ...r 3601 E 34th St Tucson AZ 85713 USA Tel 1 520 882 6598 Fax 1 520 882 6599 email pace metallographic com Web http www metallographic com Please read this instruction manual carefully and follow all in...

Page 49: ...r 3601 E 34th St Tucson AZ 85713 USA Tel 1 520 882 6598 Fax 1 520 882 6599 email pace metallographic com Web http www metallographic com Please read this instruction manual carefully and follow all in...

Page 50: ...r 3601 E 34th St Tucson AZ 85713 USA Tel 1 520 882 6598 Fax 1 520 882 6599 email pace metallographic com Web http www metallographic com Please read this instruction manual carefully and follow all in...

Page 51: ...r 3601 E 34th St Tucson AZ 85713 USA Tel 1 520 882 6598 Fax 1 520 882 6599 email pace metallographic com Web http www metallographic com Please read this instruction manual carefully and follow all in...

Page 52: ...r 3601 E 34th St Tucson AZ 85713 USA Tel 1 520 882 6598 Fax 1 520 882 6599 email pace metallographic com Web http www metallographic com Please read this instruction manual carefully and follow all in...