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Set Max Torque: 

This is a factor in the motor control software.  The “Max Torque” is the maximum 
power the motor driver can produce, thus limiting the power to the motor.  On a 
new install, it is possible that the Max Torque is too low and the motor does not 
have enough power to move the door.  In this instance, errors will be seen on the 
Master Controller LCD.  The solution to this problem is to reboot the Master 
Controller using the Bypass Mode, adjust the Max Torque setting upwards by 500, 
then exit the Menu.  Once the motor has sufficient torque to match the door 
weight and friction, the system will be able to run the boot up diagnostics and  
Homing routine.  On the other hand, if the Max Torque is set too high, the door will 
move in abrupt jerky motions.  The key is to find a balance between not enough 
torque, and too much.  See further info on Max Torque.

Object Detection Level:  

 

This setting allows the software to determine if an object has obstructed the door 
from closing completely.  The setting is calculated by the value entered, whereas 
500 = 1" of travel.  Since 500 = 1" of door travel, 250 would be 1/2" travel, 125 would 
be 1/4" etc.  Upon closing, if the door is not able to complete the move to the 
Closed Position due to an obstruction, then the door will automatically retract. This 
is a redundant safety feature.  In most cases, the Closing Trip Level is used to detect 
an amount of pressure on the door during the closing motion.  Above a certain 
pressure on the door, the door will auto-retract(Closing Trip Level). In some cases, 
during the last couple of inches of travel closing as the door is decelerating, it 
becomes more difficult to detect pressure on the door.  It is during this last few 
inches that this extra Object Detection feature becomes useful.  The purpose of the 
Object Detection feature is so that in the event that a hand or finger is stopping 
the door from completing it's motion towards the closed position, and the Closing 
Trip Level does not detect the pressure due to the slow speed in deceleration, the 
Object Detection provides a safety backup.

The Object Detection operation uses an average of 10 completed closes to 
determine a time factor in the software to track the normal closing time of the 
decel phase. This means that to become effective, the door must complete 10 
closes without an obstruction to establish the internal running average.  After the 
average is settled, the Object Detection begins to operate.  If an object is 
preventing the door from completing the move within the average time, the 
Object Detection will retract the door.   If the Object Detection Level is set to 125,  
then any object thicker than 1/4" will trigger the retraction.  On an Object 
Detection, a message will appear on the Master Controller LCD screen stating 
"Object Detected" at the time the door retracts.

NOTE:  After two consecutive Object Detections, the master controller will 
automatically reboot.  This is done to recalibrate the system to the Home Switch. 

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Summary of Contents for Door Master Controller

Page 1: ...Manual Copyright 2013 All rights reserved No unauthorized duplication distribution or online posting without prior written consent from Dado Door LLC Dado Door LLC and the Dado Logo are registered tr...

Page 2: ...Motor Driver Fault Error Troubleshooting 20 Advanced Motor Driver Fault Error Troubleshooting Cont d 21 Initial Calibration and Setup 22 Initial Calibration and Setup cont d 23 Error Messages 24 Error...

Page 3: ...roller contains a simple and easy to follow menu directory of settings When changing a setting they are stored permanently This manual will cover all aspects of the menu It is advised that the install...

Page 4: ...E fully open quickly turn off the power If the door begins the homing process towards the CLOSED position then the belt has been installed in reverse It is advised that when powering the system up for...

Page 5: ...formation needed to set up the parameters Buttons Explained Move up or down the Main Menu Add or subtract from a number or select Yes No fields CURSOR Cycle the cursor through a menu item with more th...

Page 6: ...gs Factory settings Do not change 4 BYPASS MODE If required at power ON the user can immediately PRESS and HOLD down the Setup Mode Button until the Main Menu appears this will bypass the diagnositcs...

Page 7: ...erial communication Port 8 RS485 interface duplicate for daisy chain Motor 3 Phase Power Leads Connection to the Brushless DC motor power using 26VDC is made with a 3 condutor 18G specially prepared c...

Page 8: ...y the port that will be used as a Locking Touch Screen inside the room Port A it typically the outside Touch Screen Auto Home Upon each power up the system automatically moves towards a Home switch wh...

Page 9: ...configured to receive input from any low voltage source for remote control such as a fire alarm contact closure PiNG Proximity Sensor Option The Ping Sensor is a small device offered by Dado Door that...

Page 10: ...system against overload due to an obstruction during the Homing phase The parameters may need to be adjusted to account for the weight speed and friction of each door by the user at the time of insta...

Page 11: ...ng thus a higher Trip Level will be required to avoid false trips Each time the speed is adjusted in the menu the Trip Levels will need to be adjusted as well for optimal retraction If you have set th...

Page 12: ...where the motor door are in a highly precision manner The Set Close Position value shown in the display will equate to approximately 1 500 As an example if the value says 5000 then calculate 5000 500...

Page 13: ...ressure on the door during the closing motion Above a certain pressure on the door the door will auto retract Closing Trip Level In some cases during the last couple of inches of travel closing as the...

Page 14: ...mber means the factor will be larger and will take longer to slow the door to a stop To cause the door to take longer to accelerate to full speed choose a higher accel factor Shorter values produce a...

Page 15: ...opposite direction while the arrows are pressed Due to the fact that there are numerous ways a system can be set up these arrows may not always reflect the direction that the door is actually moving i...

Page 16: ...ned on the offset value is used for the fully open position The value in the menu is approximately 1 500 So for example to create a 1 2 offset put the offset value at 250 The door should move as the s...

Page 17: ...controller The Destination number will always be 0 by default System Input Configuration The system controller has a number of options for controlling the door On the top of the enclosure are the con...

Page 18: ...attached to the motor that allows the system to know very precisely where the motor and door are at all times If the encoder has been damaged or the cable that connects the system controller to the m...

Page 19: ...Fault LED on the motor driver board is lit right away then there is a problem 1 The Motor Logic cable is not plugged in from the Master Controller to the motor 2 On the motor there is a set of five w...

Page 20: ...any wires out of a pair Each end of the CAT5 cable should be identical colors not mirrored colors When the connection problem is resolved on power up the motor driver board will only have the Green PW...

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