Daedong DK-Series, Manual

Page 1: ...rd many years of safe depend able and reliable service This manual covers models DK 65 75 80 and 90 tractors and it provides important information about tractor safety operation and maintenance It is...

Page 2: ...fety alert symbol will be followed by the words DANGER WARNING CAUTION or IMPORTANT These indicate the hazard level and are defined below SIGNS DESCRIPTION DANGER WARNING CAUTION IMPORTANT This mark i...

Page 3: ...V DEFINITION Four Wheel Drive American Petroleum Institute American Society of Agricultural Engineers Society of Automotive Engineers International Organization for Standardization Power Take Off Roll...

Page 4: ...gs Low Temperature Start Aid Parking Brake Battery Charging Condition Engine Oil Pressure Turn Signal Power Take Off Clutch Control Off Position Power Take Off Clutch Control On Position Differential...

Page 5: ...l electrical cables termi nals and wires 11 Upper link draw bar and pin in position 12 Wheel to rim clamp bolts and lock nuts for tightness 13 Wheel disc to hub nuts for tightness 14 Front end weight...

Page 6: ...to be performed with the tractor at nor mal operating temperature 1 Lights and instruments for proper operation 2 Fluid and oil leaks 3 Maximum no load speed and idle speed adjustments and fuel shut...

Page 7: ...1 SAFETY PRECAUTIONS 2 SERVICING THE TRACTOR 3 SPECIFICATIONS 4 DESCRIPTION OF OPERATING SYSTEM 5 OPERATING 6 MAINTENANCE 7 LONG TERM STORAGE 8 TROUBLESHOOTING 9 INDEX CONTENTS...

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Page 9: ...BEFORE OPERATING THE TRACTOR OPERATING THE TRACTOR DRIVING THE TRACTOR PARKING THE TRACTOR OPERATING THE PTO USING 3 POINT HITCH SERVICING THE TRACTOR CAUTION LABELS 1SAFETY PRECAUTIONS...

Page 10: ...the tractor 3 Replace all missing illegible or dam aged safety decals See list of decals on page 1 13 4 Keep safety decals free of dirt or grime 5 To prevent falls use the handholds and step plates wh...

Page 11: ...r drivers know what you are doing 12 Do not start the engine by shorting across starter terminals 13 Never start the engine while standing on the ground 14 Do not permit anyone but the operator to rid...

Page 12: ...elt is recommended by DAEDONG for most applications Check your operator s manual and dis cuss with your local dealer Never modify a ROPS or a CAB by welding grinding or cutting as this may weaken the...

Page 13: ...wheels 1 Before starting the tractor apply the parking brake place the lift control le ver in the down position and the trans mission lever in neutral 2 Avoid accidental contact with the gear shift le...

Page 14: ...h to the axle housing or any other point except the drawbar Pulling a load from any part of the tractor other than the drawbar may upset the tractor caus ing serious injury or death 7 If the front end...

Page 15: ...operator s manual to learn safe operating pro cedures and observe all precautions 11 Know your equipment and its limita tions 12 When using an implement be sure to install the proper ballast weight o...

Page 16: ...lways slow down before turning Turning at high speed may tip the trac tor over Reduce speed even more and take extra care when carrying implements or other heavy loads 3 Observe all local traffic and...

Page 17: ...ave completely stopped before getting off the tractor and before connecting disconnecting adjusting cleaning or servicing any PTO driven equipment 2 Keep the PTO shaft cover in place at all times Repl...

Page 18: ...ine 2 Do not smoke when working around the battery or when refueling Keep all sparks and flames away from the battery and fuel tank The battery emits explosive gases even more so when recharging SERVI...

Page 19: ...electric components 9 To avoid sparks and injury from an accidental short circuit always dis connect the battery s ground cable first and reconnect it last 10 Do not attempt to mount a tire on a rim...

Page 20: ...y 15 Before using or servicing the hydrau lic system make sure that all connec tions are tight and that all lines pipes and hoses are free of damage 16 Pressurized fluid escaping from pin holes may be...

Page 21: ...SAFETY PRECAUTIONS 1 13 628O131A CAUTION LABELS...

Page 22: ...1 14 DK65 75 80 90 2 T4837 52121 3 T4837 51181 4 T4837 51191 5 T4818 52132 1 T4817 52201...

Page 23: ...SAFETY PRECAUTIONS 1 15 8 T4625 52351 9 T2325 50743 10 T4837 51092 6 T4818 52142 7 E6500 51101...

Page 24: ...1 16 DK65 75 80 90 11 T2615 54111 12 T2615 55111 13 T2615 53561...

Page 25: ...2SERVICING THE TRACTOR...

Page 26: ...el number the tractor se rial number the engine serial number and the transmission serial number The tractor serial number is located on the left side of the frame near the front axle The engine seria...

Page 27: ...3SPECIFICATIONS...

Page 28: ...x 127 3 94 x 5 75 55 9 2200 4320 170 2024 79 7 2655 104 5 2142 84 3 1513 59 6 1534 60 4 496 19 5 3055 6735 DK75 DK80 DK90 1004 42 4233 258 3 103 x 127 4 06 x 5 80 59 7 2300 3050 6724 1004 4T 3989 243...

Page 29: ...d for the improvement of the product without any notice DK75 DK80 DK90 11 2 24 18 4 30 3325 130 9 Position draft mixed control 45 8 1 62 31 2 1 10 540 2200 717 2200 12 4 24 18 4 34 47 9 1 69 33 1 1 17...

Page 30: ...25 0 6 0 37 0 9 0 56 1 4 0 87 2 1 1 30 3 1 1 93 4 2 2 61 6 6 4 10 9 7 6 03 14 1 8 76 19 0 11 80 30 2 18 77 DK75 0 4 0 25 0 6 0 37 0 9 0 56 1 4 0 87 2 1 1 30 3 1 1 93 4 2 2 61 6 7 4 16 9 8 6 09 14 2 8...

Page 31: ...5 4 04 9 5 5 90 13 8 8 57 18 6 11 56 29 6 18 39 DK75 0 4 0 25 0 6 0 37 0 9 0 56 1 3 0 81 2 1 1 30 3 0 1 86 4 1 2 61 6 6 4 10 9 6 5 97 13 9 8 64 18 8 11 68 29 9 18 58 DK80 0 5 0 31 0 7 0 43 0 9 0 56 1...

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Page 33: ...4DESCRIPTION OF OPERATING SYSTEM EXTERIOR VIEW AND APPELLATION INSTRUMENTS PANEL AND SWITCHES OPERATING THE CONTROLS DESCRIPTION OF CAB OPERATING SYSTEM OPTION...

Page 34: ...4 2 DK65 75 80 90 EXTERIOR VIEW AND APPELLATION 628O403A 1 Headlight 2 Front Grill 3 Bonnet Hood 4 Side Cover Hood 5 Turn Signal LH 6 Rear view Mirror 7 Pre Cleaner Air Intake 8 Step LH DK65 75 80 90...

Page 35: ...DISCRIPTION OF OPERATING SYSTEM 4 3 628O404A 1 Work Lamp 2 Drawbar Hitch 3 Lower Link 4 Lift Linkage 5 Top Link 6 Tranmission Oil Fill 7 PTO 8 PTO Cover 9 Lift Control Switch...

Page 36: ...5 80 90 628O401A 1 Headlight 2 Front Grill 3 Bonnet Hood 4 Side Cover Hood 5 Turn Signal LH 6 Rear view Mirror 7 Door Handle 8 Pre Cleaner Air Intake 9 Step LH 10 Fuel Fill 11 Work Lamp 12 Wipe DK65 7...

Page 37: ...DISCRIPTION OF OPERATING SYSTEM 4 5 628O402A 1 Work Lamp 2 Drawbar Hitch 3 Lower Link 4 Lift Linkage 5 Top Link 6 Tranmission Oil Fill 7 PTO Cover 8 Lift Control Switch 9 Wipe...

Page 38: ...6 PTO Clutch Switch 7 Start Switch 8 Tachometer 9 Temperature Gauge 10 Fuel Gauge 11 4WD Operation Indicator 12 PTO ON Indicator 13 Engine Oil Pressure Warning Lamp 14 Battery Charge Warning Lamp 15 G...

Page 39: ...eam headlight is turned ON High beam headlight is turned ON Turn signal lamp is turned ON As a safety feature the engine will not start unless the clutch pedal is depressed NOTE STARTING INSTRUCTIONS...

Page 40: ...t is raised 628O409A PTO SWITCH ON OFF IMPORTANT Always turn the key switch to the OFF position when the tractor is shut down to avoid damage to the electrical system HORN BUTTON 628O410A Pressing the...

Page 41: ...g the tractor The temperature gauge indicates the en gine coolant temperature Always allow the tractor to reach its normal operating temperature before doing work Immediate action is required if the t...

Page 42: ...necessary to bleed the fuel system before the engine will restart 1 Fuel Gauge FUELGAUGE 628O420A This lamp lights up red when the PTO is on PTO LAMP CAUTION As a safety feature the engine will not s...

Page 43: ...checked BATTERY CHARGE WARNING LAMP The oil pressure lamp glows red when the key switch is turned on indicating that the system is functioning properly The light should go out after engine starts If t...

Page 44: ...hts up red when the parking brake is on Do not drive the tractor with the parking brake on 628O421A HYDRAULIC SYSTEM WARNING LAMP A yellow light indicates possible problems with the hydraulic system T...

Page 45: ...Front Wheel Drive Lever 5 PTO Speed Change Lever 6 Parking Brake Lever 7 Clutch Pedal 8 Steering Wheel Tilt Lever 9 Brake Pedal LH 10 Brake Pedal RH 11 Foot Throttle 12 Hand Torottle 13 Hydraulic Acce...

Page 46: ...ange Lever 6 Parking Brake Lever 7 Clutch Pedal 8 Steering Wheel Tilt Lever 9 Brake Pedal LH 10 Brake Pedal RH 11 Foot Throttle 12 Hand Throttle Lever 13 Hydraulic Accessory Controls 14 Lift Position...

Page 47: ...12 reverse speeds MAIN SHIFT LEVER HI LO SHIFT LEVER 1 Main Shift Lever 2 Hi Lo Shift Lever CAUTION The shuttle shift lever may be shifted while the tractor is mov ing slowly and the clutch is depress...

Page 48: ...njury Disengage the PTO stop engine and allow all rotating compo nents to come to a complete stop before connecting disconnec ting adjusting or cleaning any PTO dri ven equipment DK65 DK75 80 90 628O4...

Page 49: ...agement B Engagement 628O429A PARKING BRAKE LEVER 1 To set the parking brake pull the brake lever up 2 To release the parking brake push in the button and release the lever 1 Parking Brake Lever INDEP...

Page 50: ...steering wheel can be adjusted to maximize operator comfort Depress the tilt pedal and move the steering wheel to the desired position STEERING WHEEL ADJUSTMENT TILTING PEDAL WARNING DO NOT adjust the...

Page 51: ...H Never use the differential lock when turning the tractor When engaged the differential lock will prevent the tractor from turning IMPORTANT If a rear wheel spins reduce en gine speed before engaging...

Page 52: ...ure that the seatback is locked firmly in position SEAT BELT ADJUSTMENT 1 Ensure that seat belt is not twisted Insert the latch plate into the buckle until it clicks 2 Position the lap belt portion as...

Page 53: ...Rear Wiper Switch 8 Speaker DESCRIPTION OF CAB OPERATING SYSTEM OPTION 9 Air Outlet Air Conditioning 10 Air Outlet Heater 11 Cab Light 12 Roof Vent Latch 13 Wiper 14 Cigarette Lighter 15 Ashtray 628O4...

Page 54: ...Rear View Mirror 2 Work Lamp Rear 4 Wiper 628O447A REAR WINDOW 1 Rear Window Latch 2 Button If you lightly push the rear window while depressing the button on the handle the rear window will automatic...

Page 55: ...e illegal in some areas Use the hazard lights for road travel 628O448A 1 Door Prop LH RH When operating the tractor with the doors open use the door prop to secure the door Do not leave the doors full...

Page 56: ...O444A 628O443A HEATER 1 Heater Switch HEATER SWITCH Select the LOW or HIGH setting as desired to operate the heater WARNING After the cab reaches a comfort able temperature set the heater switch to th...

Page 57: ...res 3 Low oil will result in compressor failure Excessive oil will cause im proper cooling 4 Compressor oil should always be changed or refilled in proportion to the prescribed amount of refrigerant w...

Page 58: ...ward direction of the tractor 628O441A INTERIOR CAB LIGHT 1 Interior Cab Light Use the switch in the light assembly to turn the light ON and OFF COLD OR HOT STORAGE DK75 80 90 628O453A 1 Cold hot Stor...

Page 59: ...cigarette lighter ashtray mirror and clothes hanger 628O450A ROOF VENT 1 Roof Vent 1 Use the roof vent to allow fresh air into the cab 2 To open press the button on the handle The gas spring will ope...

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Page 61: ...PRE OPERATION CHECK OPERATING A NEW TRACTOR OPERATING THE ENGINE OPERATING THE TRACTOR 5OPERATION...

Page 62: ...re good practices for all tractors regardless of age OPERATING A NEW TRACTOR Do a walk around inspection Check the engine oil level Check the transmission oil level Check the coolant level Clean the g...

Page 63: ...amp in the instrument panel will turn on when the key switch is turned on indicating that the parking brake is ON 628O506A 1 Parking Brake Lever OPERATING THE ENGINE WARNING Carefully read and underst...

Page 64: ...e the main shift lever and the P T O clutch lever in the neutral position 1 Main Shift Lever 2 P T O Change Lever 1 PTO Switch A OFF B ON DK65 DK75 80 90 628O508A 4 Lower the implement if attached by...

Page 65: ...Do not operate the starter motor continuously for more than 10 seconds If the engine does not start turn the switch to OFF wait 30 seconds and repeat the starting procedure Never engage the starter m...

Page 66: ...the preheat procedure 4 Allow the engine to reach its normal operating temperature before starting work HOW TO START IN WINTER IMPORTANT Always remove the key when leaving tractor It prevents unau tho...

Page 67: ...ch the other end to the negative cable of the helper battery 6 If the helper battery is in another vehicle do not allow the tractor and the other vehicle to touch Start the vehicle s engine after conn...

Page 68: ...Adjust the seat for easy access to the pedals and steering wheel WEARING THE SEATBELT For the safety reasons always wear the seatbelt properly WARNING Always wear the seatbelt when a cab or ROPS is in...

Page 69: ...90 DK65 7 Release the parking brake 8 Using the main shift lever the Hi Lo shifter and the forward reverse shuttle lever select the desired direc tion of travel and the speed range 9 Release the clut...

Page 70: ...weight of the tractor especially when the ground is loose or wet Slow down to a safe speed be fore turning Turn off and secure any imple ments or attachments before driving on the road Always release...

Page 71: ...e brake applied Do not leave the tractor until it has come to a complete stop and the parking brake has been set If parking on a slope is necessary always set the brake and chock the wheels To avoid f...

Page 72: ...e turning WARNING Turning at high speed can cause rollover Drive slowly and avoid turns when using the differential lock to avoid loss of control and possible injury 1 Always drive slowly on slopes Do...

Page 73: ...ple ment on the road The front of the tractor becomes lighter and steer ing control is adversely affected PRECAUTIONS WHILE DRIVING ON THE ROAD 1 Use turn signals to advise other driv ers of you inten...

Page 74: ...ystanders and obstacles 8 Use only approved counterweights to achieve a safe balance Never use people or other objects 9 When using a front loader maintain stability by adding a rear counter weight or...

Page 75: ...position of an attachment can be controlled within the range of the posi tion control lever An attachment will be completely lowered when the lever is in the floating range 628O519A 1 Position Contro...

Page 76: ...This pre vents the implement from going too deep and causing loss of traction and ground speed 628O521A 1 Ground Surface 2 Soft Soil 3 Implement Penetration Limit 1 The draft control is used with impl...

Page 77: ...lean dust dirt grease and moisture from both couplers 2 Open the dust cover on the female coupler 3 Insert the male coupler into the female coupler 4 Pull the male coupler to confirm that the coupler...

Page 78: ...ouplers into the ports marked A and B 2 Start the tractor and operate the implement CAUTION Moving the control lever to the A position will pressurize the A port Moving the control lever to the B posi...

Page 79: ...ale coupler of the dump trailer into the female coupler C 3 When you move the control lever of the single double acting valve to the C position hydraulic pressure is applied so that the cylinder is ex...

Page 80: ...ment Soil condition Gauge wheel Lower link stabilizers Remarks Tighten Adjust lower link stabilizer for minimal lateral movement of the implement Harrow spike spring tooth disc type Earthmover digger...

Page 81: ...ck nut after adjusting the top link 3 The position for connecting the top link varies depending on the type of implement ADJUSTMENT OF TOP LINK ADJUSTMENT OF CHECK LINK Adjust the stabilizers to contr...

Page 82: ...o cated on the right side 2 After the adjustment secure with the lock nut 3 Positioning is dependent upon the type of implement LEVELING ADJUSTMENT MANUAL 628O539A 1 Lift Linkage 1 Level or tilt the i...

Page 83: ...1 902mm 55 4 74 9in 1 436 1 734mm 56 5 68 3in TREAD REAR DK75 80 90 628O544A DK65 628O543A WARNING Do not use tires larger than specified 28 5 34 7 kgf m 280 340N m 206 6 250 7 lbf ft Wheel nut torque...

Page 84: ...eded Rear wheel weights are available or liquid may be added to the tires Consult your DAEDONG dealer for the correct ballasting necessary for your particular application AIR PRESSURE TIRES 628O545A A...

Page 85: ...SERVICE INTERVALS LUBRICANTS PERIODIC SERVICE 6MAINTENANCE...

Page 86: ...s Check and tighten air intake connections Change fuel hose Change cooling system hoses Change hydraulic hose connectors Change hydraulic hoses Lubricate all parts that have grease fittings Drain mois...

Page 87: ...Left and right front axle Brake Grease points Front axle Top link holder Adjustment lever Lever axle of hydraulic control LUBRICANTS Smokeless diesel Antifreeze Pure water solution 50 50 API CD 15W 4...

Page 88: ...an escape violently caus ing serious injury Allow the en gine to cool before opening or servicing the cooling system 628O601A 1 Auxiliary Tank CHECK THE COOLANT LEVEL Check the coolant level by inspec...

Page 89: ...rotect the cooling system and engine from freezing which may cause a rupture of components or the engine Always use the proper mix of antifreeze and clean water for the engine coolant Note that good q...

Page 90: ...ially available radiator cleaner can be used if needed IN CASE OF RADIATOR LEAKAGE 1 Cooling system leaks should always be repaired promptly and properly 2 Consult your dealer if you need assistance 1...

Page 91: ...ipstick and wipe clean Fully insert the dipstick remove and verify that the oil level is between the upper and lower limit 2 If the oil amount is below the lower limit oil should be added to the corre...

Page 92: ...the tractor after changing the transmission oil until it has run for 2 3 minutes and the correct oil level has been verified FRONT AXLE OIL CHANGE 628O607A Remove all 3 drain plugs one from the differ...

Page 93: ...r wrench 2 Apply a light coat of clean oil on the O ring of the new filter Install and hand tighten 3 Add engine oil as needed to bring the oil level to the correct level 4 Start the engine and run fo...

Page 94: ...ove the hydraulic oil filter with a suitable filter wrench 2 Fill the new filter with clean oil and apply a thin film of oil to the o ring seal Carefully install the filter and hand tighten 3 Start th...

Page 95: ...the belt The resulting deflection of the belt should be 10 mm 0 39 in Periodically empty the dust from the pre cleaner Do not allow dust to collect above the dust limit line marked on the pre cleaner...

Page 96: ...e pedal travel 20 30 mm 0 79 1 18 in from the pedal 1 Brake Pedal A Pedal Travel WARNING When making any brake adjust ments make sure that both pedal travel and pedal force are equal for both pedals U...

Page 97: ...e pedal and hold Retighten the brake line before releasing the pedal to avoid having more air sucked in Repeat this procedure until oil comes out of the loosened brake line with no air bubbles Ensure...

Page 98: ...avel should not exceed 20 to 25 mm 8 to 1 0 inch 628O618A 5 After bleeding the system while the pedal is still depressed tighten the bleeder valve securely 6 Repeat the process for the opposite side b...

Page 99: ...O623A Water can accumulate in the clutch hous ing if submerged in water or during pres sure washing Remove the drain plug from the clutch housing every 50 hours to drain any water from the housing 1 D...

Page 100: ...HECKING HOSES Rubber hoses such as fuel lines and ra diator hoses will deteriorate even when the tractor is not being used Hoses and clamps should be replaced immediately if damaged and every 2 years...

Page 101: ...use battery damage and personal injury When disconnecting the battery remove the negative terminal first Attach the positive terminal first when reconnecting the battery Recharge the battery every 2 m...

Page 102: ...35W 35W 12V 15W 12V 23W 12V 35W 12V 21W 8W 12V 3 4W 14V 3 4W 12V 10W WARNING Always use the correct type volt age and wattage when replacing bulbs The wrong bulb will likely result in malfunction TAB...

Page 103: ...7LONG TERM STORAGE REMOVING THE TRACTOR FROM STORAGE...

Page 104: ...ge the battery by operating the tractor for 30 minutes every 2 months 1 Check the tire air pressure and inflate the tires if they are low 2 Jack the tractor up and remove the support blocks from under...

Page 105: ...8TROUBLESHOOTING...

Page 106: ...6 7 8 9 10 12 13 14 15 16 17 19 8 9 10 12 13 16 17 18 19 20 21 8 9 10 12 13 15 20 22 62 11 13 15 17 18 19 21 22 11 13 15 17 19 21 22 4 15 21 23 62 4 24 25 26 9 13 15 17 20 22 23 62 7 8 9 10 11 12 13...

Page 107: ...Restriction in air or water passages of radiator 31 Restriction in breather pipe 32 Insufficient coolant in system 33 Vacuum line leaks or fault in crank case vent 34 Fault in fuel injection pump 35...

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Page 109: ...9INDEX...

Page 110: ...WD operation indicator 4 10 PTO lamp 4 10 Engine oil pressure warning lamp 4 11 Battery charge warning lamp 4 11 Glow plug indicator 4 11 Hydraulic system warning lamp 4 12 High beam indicator 4 12 Pa...

Page 111: ...nnecting hydraulic accessories 5 17 Attaching devices for general imple ments 5 21 Wheels Tires and Tread 5 23 PARKING THE TRACTOR 1 9 PERIODIC SERVICE 6 4 Fuel 6 4 Engine coolant 6 4 Checking and cha...