Daedong KIOTI DK4510, Manual

Page 1: ...e 1947 The DK4510 DK5010 DK5510 and has been de signed with the finest materials and under rigid quality control standards set forth by the KIOTI Engineering Department Knowledge of tractor operation...

Page 2: ...the European Community local laws will prevail Main protections on the tractors discussed in this manual ISO 3600 EU standards DESCRIPTION NON CABIN CABIN 1 ROPS Protection against overturning Yes Ye...

Page 3: ...ON SPECIFICATIONS DESCRIPTION OF OPERATING SYSTEM OPERATION 3 POINT HITCH IMPLEMENT OPERATION MAINTENANCE STORAGE AND DISPOSAL TROUBLESHOOTING INDEX TABLE OF CONTENTS SECTION 1 2 3 4 5 6 7 8 9 10 TD20...

Page 4: ...for decal maintenance 1 25 PRECAUTIONS BEFORE OPERATION 2 1 Vehicle identification number 2 2 TRACTOR SERIAL NUMBER 2 2 Engine SERIAL number 2 2 Transmission number 2 2 Essential replacement parts 2...

Page 5: ...ustment 4 23 Differential Lock Pedal 4 23 Seat adjustment 4 24 Position control lever 4 25 Draft control lever If applicable 4 25 Function descriptionand operating tips 4 1 Exterior view 4 3 Switches...

Page 6: ...o drive 5 9 How To Fold the ROPS 5 13 How to raise the ROPS to upright position 5 14 Parking 5 15 Turning 5 16 Driving on slope 5 16 Precautions when coming in and out of work field 5 17 Precautions w...

Page 7: ...cleaner filter T 7 22 Checking Fuel Lines U 7 23 Adjusting fan belt tension V 7 24 Battery W 7 25 Checking intake air line X 7 27 Adjusting Toe in Y 7 27 Checking Radiator Hose and Clamp Z 7 28 Adjus...

Page 8: ...7 31 Bleeding fuel system ak 7 32 Draining water from clutch housing Al 7 33 Body fuse an 7 34 Slow blow fuse Ap 7 35 Replacing bulb Aq 7 36 STORAGE AND DISPOSAL 8 1 Tractor storage 8 2 Daily storage...

Page 9: ...us injury or death to you or other persons if the warning is not heeded Follow the advice provided with the warning WARNING This mark indicates emphasis on notable characteristics of working procedure...

Page 10: ...rake Light N N Neutral Position F Full E Empty Low Fuel Warning Light Coolant Temperature Warning Light Parking Brake Battery Charging Condition Engine Oil Pressure Turn Signal Light Power Take Off Cl...

Page 11: ...10 When parking the tractor 1 12 When operating the P T O 1 12 When using the 3 point hitch 1 13 Safety precautions during servicing 1 14 Safety precautions when using the loader 1 18 Safety decal mai...

Page 12: ...n reasons to operate this machine Do not operate the machine with fa tigue Take a rest if necessary Otherwise an unexpected accident can occur Please wear the appropriate working clothes Safety helmet...

Page 13: ...Failure to do so could result in accidents or injury 2 Only persons who are properly trained should be allowed to oper ate the tractor 3 Read and follow all warning labels and decals affixed to the t...

Page 14: ...senger seat is installed Keep bystand ers away from the tractor while in operation 14 When getting on and off the trac tor hand holds and step plates should always be used This will help to prevent ac...

Page 15: ...when driving tractors with narrow tread widths For added stability you should adjust your rear wheel tread width see page 4 31 19 Before starting your tractor you should depress the clutch and make s...

Page 16: ...le the engine is run ning Unexpected tractor move ments can result in bodily injury Precautions during operation T66O108a H11O109A 1 Enter or leave the tractor leftward griping hand rail on a fender W...

Page 17: ...re starting the tractor 6 Pull only from the hitch Never hitch anything to the axle housing or any other point except the hitch Pulling from any other location only increase the risk of serious person...

Page 18: ...nsporting Using the proper adaptor parts attach the chain to the tractor draw bar support or other specified anchor locations Provide only enough slack in the chain to permit turn ing See your Dealer...

Page 19: ...s stopped or unattended 16 When using implements or at tachments with your tractor you should first read their respective owner s manual You should al ways keep their safe operation procedures in mind...

Page 20: ...re you do it 22 Never freewheel Disengaging the clutch or shifting into neutral while descending a slope as this could lead to a loss of control 23 Do not operate near ditches holes embankments or oth...

Page 21: ...another ve hicle 6 Drive at speeds that allow you to maintain control at all times 7 Do not apply the differential lock while traveling at road speeds As the tractor may run out of control 8 Avoid sud...

Page 22: ...t all times Replace the P T O shaft cap when the shaft is not in use H23O121a 3 Before installing or using P T O driven equipment read the man ufacturer s manual and review the safety labels attached...

Page 23: ...sure that implements and attachments are properly in stalled and that the tractor and implement PTO RPM ratings match 1 3 point Hitch Lowering Speed Knob A FAST B SLOW When using the 3 point hitch 1 U...

Page 24: ...servicing any part that may have become hot while the tractor was running 3 You must always stop the engine be fore refueling the tractor Avoid over filling the tractor or spilling the fuel 4 Before j...

Page 25: ...s of wooden wedges applied to the front axle 10 Use floor jack of suitable capac ity and apply them at the centre of the front and rear axles while paying due attention to weight distribution 11 No de...

Page 26: ...e is important for the life of your tires Do not inflate the tires above the recommended pressure specified in the owner s manual 16 Securely support the tractor when changing wheels or the wheel trea...

Page 27: ...doctor at once This fluid can produce gangrene and or severe allergic reaction T66O130a Before pressurizing to the hy draulic system make sure that all connections are tight and that all line pipes an...

Page 28: ...stand under the lifted load er or get close to it Also lower the loader arm onto the ground be fore leaving the tractor Otherwise it may lead to a fatal injury or even death H11O103a 3 The loader can...

Page 29: ...njury or even death H11O105a 5 When attaching or detaching the loader fit parts which are con nected to the bucket and boom The bucket or boom can be acci dentally dropped down leading to an injury or...

Page 30: ...ective Structure sun canopy are not a FOPS Falling Object Protec tive Structure It never can protect the riders against falling objects Avoid driving the vehicle into a dangerous area such as fall ing...

Page 31: ...1 21 SAFETY PRECAUTIONS 1 1 21 SAFETY PRECAUTIONS 8 3 3 1 1 8 4 4 Safety decal maintenance Decal mounting location td2o101s TD200 DK4510 5010 5510 SA 21 21 2017 02 07 9 24 23...

Page 32: ...1 22 DK4510 DK5010 DK5510 1 22 DK4510 DK5010 DK5510 5 5 6 6 7 7 2 2 td2o102s TD200 DK4510 5010 5510 SA 22 22 2017 02 07 9 24 24...

Page 33: ...the hot cooling system can burn you seriously T4930 52371 DANGER Never try to start the engine by connecting it to the start motor directly The vehicle may move abruptly result ing in an accident Mak...

Page 34: ...OVE CAN CAUSE SEROUS INJURYTO THE OPERATOR OR OTHER PERSONS Replacement manuals are availeble from your local dealer T2555 52141 0 Know the operating and safety instructions 0 Cear the area of bystand...

Page 35: ...l a new decal Make sure to attach the decal in the correct position cleanly without bubbles after cleaning its mounting surface If a decal is attached to a com ponent to be replaced replace the decal...

Page 36: ...MEMO MEMO TD200 DK4510 5010 5510 SA 26 26 2017 02 07 9 24 26...

Page 37: ...tion number 2 2 TRACTOR SERIAL NUMBER 2 2 Engine SERIAL number 2 2 Transmission number 2 2 Essential replacement parts 2 4 Oils and fluids 2 4 Filters 2 4 Belts and rubber parts 2 5 Other components 2...

Page 38: ...end of transmis sion case Engine identification plate is installed on the cylinder head cover This number indicates the engine type displacement injection timing and date of manufacture The engine num...

Page 39: ...e to see your KIOTI dealer For service contact the KIOTI dealership from which you purchased your tractor or your local authorized KIOTI dealer When in need of parts be prepared to give your dealer bo...

Page 40: ...r4 With DPF API CJ grade above SAE 10W30 10W40 15W40 9 7 2 56 2 Transmission fluid Daedong UTF55 or Shell Donax TD Exxonmobil Mobilfluid 424 Exxon Hydraul 560 BP Tractran UTH 43 0 11 4 3 Grease SAE mu...

Page 41: ...lem in the tractor Therefore regu larly check or replace those items to prevent the failure The battery condition is very impor tant for engine start performance especially in winter Therefore make su...

Page 42: ...MEMO memo TD200 DK4510 5010 5510 SA 6 6 2017 02 08 8 01 20...

Page 43: ...General specifications 3 3 noise levels as perceived by the operator 3 6 VIBRATION LEVELS OF THE TRACTOR EXPOSITION TO VIBRATIONS 3 7 Driving speed table 3 8 Implement limitations 3 9 The largest impl...

Page 44: ...eight and folded ROPS E1 Front wheel tread E2 Rear wheel tread ITEM MODEL DK4510 DK5010 DK5510 1 Overall length A1 3 307 130 2 2 Overall length A2 3 157 124 3 3 Overall width B 1 596 62 8 4 Overall he...

Page 45: ...ine Net Power kW HP 32 1 43 35 8 48 39 5 53 PTO power kW HP Rated revolution rpm 2 600 Capacities Fuel tank L U S gal 41 5 10 96 Transmission fluid L U S gal 43 11 4 Coolant L U S gal 8 9 2 35 Engine...

Page 46: ...rake Wet disc type Differential lock Rear standard Tire Agricultural Low Lug Front 8 16 Rear 13 6 24 6PR Turf Front 29 12 5 15 Rear 21 5L 16 1 Industrial Front 10 16 5 Rear 14 9 24 Hydraulic system Pu...

Page 47: ...360 2 998 Number of External Hydraulic valves 1 2EA PTO Rear Type Independent PTO shaft SAE 1 3 8 6 Spline Speed rpm 540 750 Min turning radius with one rear wheel braked m Weight with ROPS kg lbs Dra...

Page 48: ...t load and when driving by in compliance with standard 2009 63 EC dBA Note Data supplied by the manufacturer approval values pending Tractors without Cabin Type Directive of The European Parlia ment a...

Page 49: ...ce and the ground speed Vibrations cause discomfort for the operator and in some cases put his her health and safety at risk Make sure that the tractor is in good condition and that all routine servic...

Page 50: ...speed 1 2 06 1 28 2 01 1 25 2 2 8 1 73 2 71 1 68 3 4 7 2 92 4 62 2 87 4 6 5 4 04 6 30 3 91 High speed 1 8 0 4 97 7 81 4 85 2 10 8 6 71 10 5 6 52 3 18 5 11 50 18 0 11 18 4 25 1 15 60 24 5 15 22 This da...

Page 51: ...o not use 3 point hitch backhoe 3 Tiller Max Width 1 656 65 2 4 Box Blade Max Width 2 133 84 5 Rear Blade Max Width 2 133 84 6 Rotary Cutter Max Width 1 650 65 7 Grooming Mower Max Width 1 828 72 8 Ae...

Page 52: ...MEMO memo TD200 DK4510 5010 5510 SA 10 10 2017 02 08 8 08 59...

Page 53: ...icator 4 13 PTO indicator 4 14 Single brake light 4 14 Engine oil pressure warning lamp 4 15 Battery charge warning lamp 4 15 Parking brake warning lamp 4 16 Glow plug indicator 4 16 Engine CHECK lamp...

Page 54: ...ering lever If applicable 4 26 Lifting Arm Lower Link Speed Control knob 4 27 7 pin socket optional 4 27 Tires 4 28 Inflation Pressure 4 29 Tread 4 30 WHEEL TORQUE AND DIRECTION 4 33 Additional weight...

Page 55: ...2 7 3 9 12 13 15 10 11 8 6 4 14 15 5 Exterior view td2O401s 1 Seat 5 Headlight 9 Top Link 13 Lower Link 2 Steering Wheel 6 ROPS 10 PTO Shaft 14 Sun Canopy 3 Fuel Filler Port 7 Turn Signal Lamp 11 Lif...

Page 56: ...10 DK5010 DK5510 Switches Mounting location 1 Combination Switch 2 Hazard Warning Flasher Switch 3 Key Switch 4 PTO Switch 1 2 3 1 2 3 td2O402s 4 4 td2O403s TD200 DK4510 5010 5510 SA 4 4 2017 02 07 9...

Page 57: ...duce the preheat system s life OFF B When the key switch is in the posi tion B the engine and all electrical devices in the vehicle are turned off However flasher lights and turn sig nal lights can be...

Page 58: ...will illumi nate the high beam head lights CAUTION Stop the engine immediately if the oil pressure warning lamp does not go off after the engine is started The engine may be severely damaged If the b...

Page 59: ...s switch sounds the horn This switch can be used to warn other vehicles when malfunction oc curs in the tractor while driving on a public road Pressing this switch up blinks the hazard lamp and return...

Page 60: ...s steering and braking characteristics may differ The 4WD can be activated even while the vehicle is moving However noise or shift shock may occur during 4WD engage ment in this case To ensure safe dr...

Page 61: ...it press the switch once CAUTION To avoid personal injury and ac cident Before disassembling or cleaning the PTO system make sure that the PTO switch is in the OFF position the engine is stopped and a...

Page 62: ...Light 15 Hourmeter 16 Engine Oil Pressure Warning Lamp 17 Low Battery Charge Warning Lamp 18 Parking Brake Indicator 19 Glow Plug Indicator 20 Engine Check Lamp 21 Low Fuel Level Warning Indicator 22...

Page 63: ...apter Maintenance 1 Tachometer 2 Hourmeter The tachometer indicates the engine rpm The hour meter indicates the total run hours of the tractor in 6 digits The last digit represents 1 hour The hourmete...

Page 64: ...ature after the key switch is turned to the ON position C Coolant is cold H Coolant is hot When the pointer is in the zone H during driving it means that the en gine is overheated Decrease work load i...

Page 65: ...rning lamp Turn signal lamp Operating the turn signal lamp switch left and right turns on the corre sponding lamp in green td2O430c td2O431c 4WD indicator This lamp indicates the activation of the 4WD...

Page 66: ...condition This comes on when the brake pedal interlock is released 1 Brake Pedal Interlock td2O414s td2O423C Td2O424C IMPORTANT If driving with the brake pedal interlock released Using single brake on...

Page 67: ...r or workshop immediately td2O425C CAUTION If the oil level is below the specified range the engine can seize The engine can be severely damaged if driving or operat ing the tractor with the engine oi...

Page 68: ...reheat system In case the auto pre heating kit is installed this indicator comes on 8 seconds when the key switch is turned to the ON position In case of basic model this indicator comes on when the k...

Page 69: ...Signal at PTO CRUISE LAMP 5 ERR 008 No Signal at Water IN FUEL Input 6 ERR 009 No Signal at HOUR Input You can see the Error code below on the LCD window for Hour meter When You found these on the LCD...

Page 70: ...rake Pedal RH 7 Foot Throttle 8 Main Shift Lever 9 Range Shift Lever 10 Lift Position Control Lever 11 Draft Load Control Lever 12 One touch Lifting Lowering Lever 13 PTO Shift Lever 14 Tilt Control L...

Page 71: ...tch pedal If the lever is not moved freely or makes abnormal noise put the lever into the neutral position engage and disengage the clutch and then try to shift the lever Range shift lever Shuttle shi...

Page 72: ...e pedal at a high speed 2 To make a sharp turn in a work field disengage the left and right brake pedals to use one of brake pedals separately Unlock the brake lock and then turn the steer ing wheel w...

Page 73: ...r out of a field Do not use sharp turn brake at high speed even in the work field Otherwise the tractor can be rolled over CAUTION If the vehicle is driven with the parking brake partially or com plet...

Page 74: ...ontrol the engine rpm The engine accelerates to its full speed by pulling the hand throttle lever Position completely out while pushing the lever Posi tion decelerates the engine The hand throttle lev...

Page 75: ...lowing conditions 1 When any wheel slips and the tractor does not move in the field 2 When it is hard to escape a soft or muddy field Differential Lock Pedal 1 Differential Lock Pedal A Release To Dis...

Page 76: ...Release Seat Belt WARNING Always fasten the seat belt when the tractor has ROPS properly Otherwise never wear the seat belt Make sure that the seat belt is not twisted It cannot work properly leading...

Page 77: ...the draft control lever into the Deep position to ac 1 1 1 A B A B td2O428s Position control lever 1 Position Control Lever 2 Lock Bolt 3 Lower Link A Lowering B Lifting 1 1 1 2 2 A B A B 3 3 3 3 td2O...

Page 78: ...he preset lower limit position Therefore there is no need to reset the height of the imple ment with the position control lever 1 1 1 A B A B td2O426s CAUTION After stopping the engine make sure that...

Page 79: ...of the tractor This supplies power to the brake lamps turn signal lamps and posi tion lamps of the trailer 1 Power Connector No Circuit Color of wire 1 Turn Signal LH Y 2 Spare L 3 Ground W 4 Turn Sig...

Page 80: ...and inflate as necessary WARNING Do not use tires larger or smaller than specified T46w030a WARNING Do not disassemble or assem ble the tire If it is necessary to disassemble assemble the tire let a q...

Page 81: ...eed ratio can result in excessive wear of tires Item Tire sizes Inflation pressure Front Agri 8 16 6PR 235 kPa 2 4 kg cm 34 psi 9 5 16 6PR 216 kPa 2 2 kg cm 31 psi 260 70R16 240 kPa 2 44 kgf cm 34 7 p...

Page 82: ...bolts and nuts are loose td2O457A Tread When working on a field where c are linearly aligned the tread should be ad justed so that the tires do not cross over the c Also it is necessary to increase th...

Page 83: ...wheel mm in Standard Narrow Type 49 25 1 251 49 25 1 251 49 8 1 265 49 8 1 265 44 92 1 141 44 92 1 141 45 47 1 155 TD2O461A 13 6 24 Agricultural 1 251 49 25 1 141 44 92 1 155 45 47 1 141 44 92 1 251 4...

Page 84: ...1 185 50 98 1 295 48 07 1 221 43 11 1 095 Standard Narrow Type TD2O462A 52 83 1 342 TD2O463A 12 4 24 Agricultural 14 9 24 Industrial 1 185 46 65 1 295 50 98 1 221 48 07 1 095 43 11 52 83 1 342 TD200 D...

Page 85: ...ural tires make sure to install them with their arrow marks on their side pointing the front driving direction The tire is correctly installed if the tread mark V on the ground is shown correctly not...

Page 86: ...talled attach a weight to the front frame of the trac tor as a safety measure If a heavy implement is installed at the rear or when towing a heavy trailer the front wheels may be lifted Add sufficient...

Page 87: ...7 TE1o4e9a 1 Rear Weight Additional rear weight OPTION The rear weight is used to maximize the traction of the tractor by increas ing the grip of the rear wheels when using a heavy trailer or plow 1 H...

Page 88: ...ht Bolt 3 Nut 4 Spring Washer 5 Bolt H11O4E2B Max load 25 kg x 4 Pieces 220 lbs IMPORTANT Attach only required amount of weight Unnecessary weight can result in poor braking performance rapid wear of...

Page 89: ...5 9 How To Fold the ROPS 5 13 How to raise the ROPS to upright position 5 14 Parking 5 15 Turning 5 16 Driving on slope 5 16 Precautions when coming inand outof work field 5 17 Precautions while drivi...

Page 90: ...NGER and WARNING decals Tire pressure and wheel bolt tight ness condition For detailed information refer to Maintenance schedule chart in chapter 7 It is a good practice to know the con dition of your...

Page 91: ...in an injury or accident IMPORTANT Using ether or starting fluid so the engine will start more easily can damage the engine And it will not be covered by warranty Never try to start the engine for ove...

Page 92: ...ttle lever to the Slow position In case of cold weather you may adjust it to Fast for easier starting 7 Depress the clutch pedal It can not be started engine when the clutch is not depressed 1 1 1 A A...

Page 93: ...releasing the clutch pedal It is normal that the charge warn ing lamp and engine oil pressure warning lamps come on when the key is in ON position before the engine starts WARNING Never operate the st...

Page 94: ...l If the engine oil level is proper contact your local KIOTI Dealer Checking WARNING lamps Stopping the engine 1 Make sure to reduce the engine rpm before stopping the engine 2 Depress the clutch peda...

Page 95: ...e in design The horn turn signal lamp and hazard lamp can be oper ated without the key inserted Therefore using these com ponents without the engine started can discharge the bat tery How to warm up e...

Page 96: ...he engine and leave the tractor for an extended period of time It can cause fire and an accident Never leave the tractor unat tended while warming up Be sure to apply parking brake while warming up th...

Page 97: ...e sure to connect the clip to the body part without paint 6 Start the engine of the tractor with the normal battery 7 Start the engine of the tractor with the discharged battery 8 Disconnect the black...

Page 98: ...or abdo men Otherwise the seat belt cannot protect you properly 3 Make sure that both brake pedals are interlocked 2 2 1 1 1 A A Td2o504S 1 Brake Pedals LH RH 2 Brake Pedal Interlock Latch A Depress...

Page 99: ...tion Control Lever A UP 4 If an implement is attached push the position control lever back wards to lift the implement 5 Increase slowly the engine RPM from idle speed to medium speed 1 Hand Throttle...

Page 100: ...2 1 1 1 3 td2O508s CAUTION Never put your foot on the clutch pedal during driving The clutch disc can be rapidly worn Make sure to operate the clutch fast when disengaging it and slowly when engaging...

Page 101: ...e and stable posi tion at the rear of the tractor CAUTION It is very dangerous to drive with the ROPS folded Fold the ROPS only when there is abso lutely no possibility for roll over If the situation...

Page 102: ...OPS Roll Over Protective Structure sun canopy are not a FOPS Falling Object Protec tive Structure It never can protect the riders against fall ing objects Avoid driving the vehicle into a dangerous ar...

Page 103: ...he parking brake applied and all gears engaged in the low speed position 5 If it is necessary to park the tractor on a slope with the engine run ning apply the parking brake and chock 1 all four wheel...

Page 104: ...riving on slope 1 Please drive according to the con ditions of the slope at safe speed so that the engine is not under heavy load if possible 2 Make sure to shift to the lower gear in order to prevent...

Page 105: ...e the 4WD and drive backward when moving onto a bank Td2o516A 1 When you change the driving di rection on the road let other ve hicles know your direction with turn signal lights 2 Do not use high bea...

Page 106: ...and safety regulations Only the operator should ride on the tractor unless a passenger seat is installed yyyO186a Loading into and unload ing out of the truck 1 When you load the tractor load it by d...

Page 107: ...running at a low speed 2 If you operate the steering wheel with the tractor loaded using the implement or loader the steering wheel operation can be somewhat a little heavy Operate the steering while...

Page 108: ...sition NOTE Therefore it is easy to control the steering wheel during driving It has automatic return function but its reactivity is not sensitive WARNING When driving on a road with an implement atta...

Page 109: ...he lifting arm lower link of the 3 point hitch 2 Pushing the lever forward lowers the lower link while pulling the le ver backward lifts the lower link 3 The height of the lower link is pre cisely con...

Page 110: ...27 td2o455a 1 Position Control Lever 2 Lock Bolt 7 The lower limit of the implement s height can be set by limiting the movement of the control lever by the lock bolt 1 1 1 2 2 td2o514s WARNING If tr...

Page 111: ...e of the plowing depth while the draft control lever is set to the Shallow position the plow ing depth is maintained as shal low because the reaction force is transferred to the internal system via th...

Page 112: ...The implement may shake up and down as the draft sensor is under impact when the trac tor is passing over irregular ground with the middle or low est top link hole selected In this case put the draft...

Page 113: ...kage Disconnection 1 Make sure to stop the engine be fore disconnecting it 2 Release any residual pressure in the hydraulic hoses of the implement and tractor by operating the double acting valve leve...

Page 114: ...MEMO MEMO TD200 DK4510 5010 5510 SA 26 26 2017 02 07 9 37 22...

Page 115: ...oint hitch implement mounting components 6 4 Adjustment of lift rod 6 5 Adjustment of top link 6 5 Adjustment of check link 6 5 Dismounting the implement 6 6 Drawbar and trailer 6 6 Installing PTO sha...

Page 116: ...n Buckle 4 Lengthen the chain by turning the check link turn buckle 5 First install the left lower link to the implement pin and insert lynch pin into the hole and turn the ring to hold implement pin...

Page 117: ...op Link Bracket 3 Pin 1 Implement Support 8 Raise up the implement by posi tion control of tractor Remove the implement support as needed Align the implement by adjusting the length of the check chain...

Page 118: ...K5510 1 3 6 2 4 5 1 3 6 2 4 5 td2o601S 1 Top link 2 Lift Rod L 3 Lift Rod R 4 Check Chain 5 Lower link 6 Hitch Operation for 3 point hitch implement mounting components TD200 DK4510 5010 5510 SA 4 4 2...

Page 119: ...sed to set the implement on the back of the tractor in center 2 To adjust the check chain pull out the turn buckle and adjust it until the desired transverse moving dis tance is obtained td2o603s td2o...

Page 120: ...t securely to keep those safe 4 Stop the engine and move the re mote hydraulic control lever back and forth to release the hydraulic pressure in the system before dis connecting hydraulic couplers 5 P...

Page 121: ...evis type non automatic coupling device Approval number e4 D 087 Maker Scharmuller GmbH Towable mass 3 500 kg 3 700 kg Vertical load on the coupling point 250 daN 250 daN The tractors sold in france a...

Page 122: ...y loads to the draw bar only Make sure that there is no one nor object between the tractor and trailer 1 Safety Chain H11O104a H11O682A H11O682A 1 Consult your local KIOTI Dealer for selection of the...

Page 123: ...tanders are well away from the tractor When using the PTO drive with a stationary tractor al ways make sure that the gears are in neutral and that the parking brake is applied The tractor PTO and PTO...

Page 124: ...to the chart below as to install ing of an universal joint 1 PTO Cover A Allowable Angle Of Universal Joint 50 Allowable angle of universal joint 50 The type of PTO shaft SAE 1 3 8 6 splines TD200 DK4...

Page 125: ...ng loader For detailed information about installa tion and use of the front loader refer to the separate manual of the loader IMPORTANT Check the transmission fluid level and add fluid as neces sary a...

Page 126: ...el housing Front axle frame Rear axle Transmission s76o605a Front axle frame Flywheel housing Clutch housing Front axle frame Flywheel housing Rear axle transmission WARNING When you do install the fr...

Page 127: ...ON DOWNHILL H11O557A When driving downhill with the empty bucket and rear ballast installed keep the rear ballast toward the higher level of the ground In other words drive backward on uphill and for...

Page 128: ...Otherwise it may lead to injury or even death Never carry a big object with the loader unless a proper implement is attached Keep a carried object low during driv ing Otherwise it may lead to injury o...

Page 129: ...nto a dan gerous area such as falling rocks zone Otherwise it may lead to a serious injury WARNING When attaching or detach ing the loader fix all parts which are connected to the bucket and boom The...

Page 130: ...MEMO MEMO TD200 DK4510 5010 5510 SA 16 16 2017 02 07 8 40 44...

Page 131: ...t Hazard Light etc J 7 14 Checking seat belt and cabin K 7 14 Changing engine oil and replacing filter L 7 15 Replacing transmission fluid and filter M 7 17 Changing front axle case oil N 7 18 Adjusti...

Page 132: ...Replacing air cleaner filter Af 7 29 Flush cooling system and changing coolant Aj 7 30 Anti freeze 7 31 Bleeding fuel system ak 7 32 Draining water from clutch housing Al 7 33 Body fuse an 7 34 Slow...

Page 133: ...eplace as needed Tires Check for wear damaged tires and ensure for proper sized tires and correct air pressure Parking brake Check for automatic rotation and have it adjusted by your dealer if necessa...

Page 134: ...oil filter Replace M 3 HST oil filter Replace 4 transmission fluid Change M transmission fluid level Check D 5 Front axle oil Change N Front axle oil level Check 6 Front axle pivot Adjust 7 Engine sta...

Page 135: ...Replace 2 12 Fuel filter element Replace S 13 Fan belt Air con belt Adjust 3 V AB 14 Clutch pedal free play Adjust O 15 Brake pedal free play Adjust R 16 Radiator hose and clamp Check G Replace 17 Rad...

Page 136: ...ust AE 23 Fuel injection nozzle injection pressure Check 24 Injection pump Check 25 Cooling system Clean AJ 26 Coolant Replace AJ Coolant level Check F 27 Air con filter Replace AI 28 Fuel system Chec...

Page 137: ...stered as emission related critical parts by KIOTI in U S EPA ex haust emission standard non road emission regulation As the engine owner you are responsible for the performance of the required mainte...

Page 138: ...Oil Viscosity SAE 10W30 10W40 15W40 4 Transmission fluid 43 0 11 3 Daedong utf55 or S h e l l Donax TD Exxonmobil Mobilfluid 424 Exxon Hydraul 560 B P Tractran UTH In winter season DURATRANTM XL Synt...

Page 139: ...1 Hood 2 Opening Knob A Pull B Open 1 Hood CAUTION Never open the hood while the engine is running Be careful not to trap your fingers when closing the side cover Never open the side covers while the...

Page 140: ...rainer when refuelling IMPORTANT Be careful not to let the fuel tank become empty Otherwise air will enter the fuel system necessitating bleeding before next engine start Be careful not to spill durin...

Page 141: ...aulic imple ment Add the fluid as needed Check the oil level with the cylinders of an implement ex tended and check again with cylinders retracted Add the oil to adjust average oil level in the range...

Page 142: ...l is below lower limit Wipe the oil dipstick with clean cloth or tissue If foreign material enters the oil sump it can lead to malfunction of the engine Never add the oil over the up per limit td2o708...

Page 143: ...ck that the radiator grill and screen are free of foreign materials 2 If there are foreign materials stuck in the screen remove it from its hooks and remove all foreign ma terials from it CAUTION To a...

Page 144: ...t Hazard Light etc J 1 Inspect the lights for broken bulbs and lenses 2 Replace if broken Checking seat belt and cabin K 1 Always check the condition of the seat belt and cabin before operating tracto...

Page 145: ...filter and tighten the new filter firmly by hand 7 Fill the engine oil to the specified level and tighten the oil filter to the specified torque td2o707s Oil Capacity 9 7 L 2 56 U S gal 8 Run the star...

Page 146: ...heck the engine oil level be fore every operation of the tractor If the engine oil is insuf ficient the engine can be dam aged and this is not covered by warranty Be sure to add the engine oil when it...

Page 147: ...ain Plug 4 Unscrew the fluid filter from the rear right section on the tractor us ing a filter wrench td2o709s 1 Oil Dipstick 2 Oil Filler Plug A Oil Level Is Acceptable Within This Range 5 Apply a th...

Page 148: ...ngine at medium speed for a few minutes to prevent dam age to the hydraulic system Oil Capacity 43 L 11 36 U S gal CAUTION To avoid injury Be sure to stop the engine before changing the fluid or repla...

Page 149: ...e play from the top of the pedal h60O718A 3 When adjustments are needed loosen the locking nut and turn the turn buckle until the rod length is at the desired and acceptable limit 4 After adjustment t...

Page 150: ...1 Top Link Hold Pin 1 Throttle Pedal td2o419a td2o710s td2o418a td2O711s td2o717a Apply quality multi purpose grease to the locations specified in the following figure at every 50 hours of use or when...

Page 151: ...e 3 After setting the play properly tighten the lock nut firmly Proper clutch pedal free play A 20 30 mm 0 78 1 18 in td2o712s H11O726A Checking Wheel Bolt nut Torque Q 1 Front Wheel Bolt nut 2 Rear W...

Page 152: ...filter T Fuel filter S Removing water from fuel filter 1 Water and dust in fuel are accumu lated in the filter Remove the plug from the bottom of the fuel filter to drain any impurities 2 Tighten the...

Page 153: ...mean loss of power ex cessive fuel consumption and a reduction in engine life Do not run the engine with fil ter element removed IMPORTANT Be sure to refit the cover with the arrow on the rear of cov...

Page 154: ...above Inspect the fuel pipe regularly The fuel pipes are subject to wear and aging Failure to perform periodic inspections may lead to a fuel leak Fuel leaking on a hot engine could cause a fire IMPO...

Page 155: ...ally 1 The battery cable should always be clean and firmly connected When installing a new or used bat tery clean its terminals 2 Check the battery and cable for damage and corrosion Battery W Precaut...

Page 156: ...le it is stored Recharge it once every three months in hot seasons and once ev ery six months in cold seasons Direction for Storage CAUTION The charge warning lamp comes on if the charging sys tem is...

Page 157: ...Rear 1 Park tractor on a flat surface 2 Turn steering wheel so front wheels are pointed straight ahead 3 Lower the implement lock the parking brake and stop the engine 4 Measure distance between tire...

Page 158: ...ing point what is called Over heating 1 Stop the machine in a safe place and keep the engine unloaded idling 2 After 5 minutes of unloaded idling shut the engine down 3 Keep yourself away from the tra...

Page 159: ...ld only be preformed by a certified KIOTI dealer Adjusting Engine Valve Clearance Ae If the air cleaner is not in a good con dition the lifetime of the engine can be shortened excessive soot can be pr...

Page 160: ...Aj 1 Park the tractor on level ground stop the engine and let the engine cool down 2 To drain coolant remove the drain plug from the radiator and turn the radiator cap to the 1st notch to release pre...

Page 161: ...and anti freeze to fill the radiator and reservoir tank When the anti freeze is mixed with water the anti freeze mix ing ratio must be no less than 50 mixture of water and anti freeze Securely tighte...

Page 162: ...and start the engine NOTE The temperatures shown on the left are industry standards that necessitate a minimum glycol con tent in the concentrated antifreeze When the coolant level drops due to evapo...

Page 163: ...osition when driv ing downhill Do not use any engine oil ad ditive or fuel additive Avoid driving with any warn ing lamp illuminated Do not allow any flammable materials such as dry grass and paper to...

Page 164: ...1O655a There are marks for the fuse capac ity and location on the cover of the fuse panel Replace the fuse accord ing to the following procedure 1 Turn the key switch to the OFF position and turn off...

Page 165: ...e electrical de vice can be damaged or even can catch a fire NOTE If the replaced fuse is blown soon it is probable that the wiring system is faulty In this case con tact your local KIOTI Dealer If th...

Page 166: ...lamp 10W The slow blow fuse is to protect electric devices and wirings If the ig nition preheat charge or main func tion is faulty find and move its cause and replace the fuse with a new one IMPORTANT...

Page 167: ...atch fire Make sure to use bulbs with the specified capacity CAUTION Make sure to use a KIOTI genu ine bulb Using a non recom mended bulb can cause a fire The headlamps can temporar ily be fogged due...

Page 168: ...emove the turn sig nal lamp assembly 1 Connector 2 Nut td2o742a 3 Loosen the screw to remove the cover td2o741a 1 Screw 2 Cover td2o743a 1 Turn Signal Lamp 2 Position Lamp 4 Turn the socket counterclo...

Page 169: ...ROPS frame 2 Loosen the screw to remove the lens 3 Remove the bulb by turning its socket counterclockwise Install a new bulb td2o723s td2o724s 1 Screw 2 Lens 1 Turn Signal Lamp Bulb Backup lamp optio...

Page 170: ...7 40 DK4510 DK5010 DK5510 td2o747a 1 Bulb Socket 2 Remove the bulb by turning its socket counterclockwise Install a new bulb TD200 DK4510 5010 5510 SA 40 40 2017 02 08 9 03 23...

Page 171: ...7 8 8 STORAGE AND DISPOSAL Tractor storage 8 2 Daily storage 8 2 Long term storage 8 2 USING TRACTOR AFTER LONGTERM STORAGE 8 4 Usage and disposal 8 4 TD200 DK4510 5010 5510 SA 1 1 2017 02 07 8 53 22...

Page 172: ...eltered from rain Cover the tractor Tractor storage Daily storage 1 Keep the tractor clean when it is stored Make sure to wash it after work 2 Store it indoors if possible If it should be kept outside...

Page 173: ...Clutch Pedal A Depress B Fix 17 Interlock the brake pedals and apply the parking brake 2 2 1 1 1 A B A B TD2O801S CAUTION To avoid injury Never clean the tractor body while the engine is running Never...

Page 174: ...idle engine for at least 5 minutes Stop the engine and visually inspect the tractor Check if there is leak age 11 Start the engine release the parking brake and depress the brake pedal to check for i...

Page 175: ...7 9 9 TROUBLESHOOTING Engine Troubleshooting 9 2 Tractor Troubleshooting 9 4 TD200 DK4510 5010 5510 SA 1 1 2017 02 07 8 53 41...

Page 176: ...uel filter and fuel injection pump to eliminate all the air in the fuel system Thick carbon deposits on orifice of injection nozzle This is caused when water or dirt is mixed in the fuel Clean the inj...

Page 177: ...terminal is loose or corroded clean or fix it firmly 2 When output is insufficient Valve out of adjustment Contact your KIOTI dealer Air cleaner is dirty Clean or replace the element at every 100 to 2...

Page 178: ...isengaged Check and adjust the clutch pedal play Contact your KIOTI dealer Defective hydraulic valve or hydraulic system Contact your KIOTI dealer Incorrect calibration with clutch engagement Correct...

Page 179: ...ydraulic system is faulty Oil is leaked from pipe or hose The pipe clamp is loose Re tighten it The pipe is cracked Have it repaired in a workshop 3 point hitch cannot be lowered The valve and cylinde...

Page 180: ...battery and alternator Horn does not sound The horn switch is faulty Replace it The wiring is faulty Repair it The horn is damaged Repair or replace it Turn signal lamps do not blink The bulb is blown...

Page 181: ...10 10 INDEX INDEX 10 2 TD200 DK4510 5010 5510 SA 1 1 2017 02 07 9 00 46...

Page 182: ...nt of lift rod 6 5 Adjustment of top link 6 5 Anti freeze 7 31 b Backup lamp option 7 39 Battery W 7 25 Battery charge warning lamp 4 15 Belts and rubber parts 2 5 Bleeding fuel system ak 7 32 Body fu...

Page 183: ...if applicable 5 23 Draft control lever If applicable 4 25 Draining water from clutch housing Al 7 33 Drawbar and trailer 6 6 Driving on slope 5 16 Driving on slope 6 13 Driving speed table 3 8 e ECO...

Page 184: ...ood A 7 9 How to drive 5 9 How To Fold the ROPS 5 13 How to raise the ROPS to upright position 5 14 How to warm up engine for Hydraulic Shut tle tractor 5 8 How to warm up engine for manual tractor 5...

Page 185: ...ent moun ting components 6 4 Other components 2 5 p Parking 5 15 Parking brake 4 21 Parking brake warning lamp 4 16 Parking with loader installed 6 14 Position control lever 4 25 Power steering line A...

Page 186: ...ervicing 1 18 Safety precautions when using the loader 4 24 Seat adjustment 4 24 Seat Belt 4 24 Seat Sliding 4 19 Shuttle shift lever 4 14 Single brake light 7 35 Slow blow fuse Ap 3 1 Specifications...

Page 187: ...5 7 w WARMING UP 4 13 Water In Fuel warning lamp 4 33 WHEEL INSTALLATION DIRECTION 4 33 WHEEL TORQUE AND DIRECTION 1 10 When driving the tractor 6 13 When loaded bucket and rear ballast are installed...

Page 188: ...MEMO memo TD200 DK4510 5010 5510 SA 8 8 2017 02 07 9 00 47...