DAELIM A-FOUR -, Brochure

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Page 2: ...e following words Indicates a strong possibility of severe personal injury or death if instructions are not followed Indicates a possibility of personal injury or equipment damage if instructions are not followed Gives helpful information This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when resold or otherwise transferred to a new owner or ...

Page 3: ... EQUIPMENT USAGE 14 HANDLE BAR LOCK 14 MAIN STAND LOCK 14 SEAT LOCK 15 TRUNK 15 DOCUMENT STORAGE AREA 16 BAG HOLDER 16 BRAKE LOCK LEVER 17 CORRECT DRIVING OPERATION 18 STARTING THE ENGINE 18 IF ENGINE CANNOT BE STARTED 20 AFTER STARTING ENGINE 20 PROPER DRIVING METHODS 22 STOPPING 23 SELF INSPECTIONS BEFORE OPERATION 25 INSPECTION OF CONCERNED AREA 26 BRAKE INSPECTION 26 TIRE INSPECTION 27 FUEL CH...

Page 4: ...INSPECTION 45 CABLE RUBBER PART INSPECTION 46 NOTABLES FOR CAR WASHING 46 STORAGE GUIDE 46 FRAME AND ENGINE NUMBER 47 SAFE DRIVING 48 PREPARATION BEFORE DRIVING 48 DRIVING METHOD 49 DRIVING POSITION 49 TAKING POSE OF FELLOW PASSENGER 49 PRECAUTION WHEN DRIVING 51 STARTING 52 TURNING METHOD 53 PRINCIPLE OF TURN 53 EFFECT OF SPEED 53 3 POSITIONS OF TURNING 54 TURNING METHOD 55 PRECAUTION WHEN TURNIN...

Page 5: ...ANSMISSION TYPE 1 798 683 1 107 1 260 115 750 92 2 AIR COOLED 2 STROKE 49 5 39 0 41 4 START MOTOR KICK V MATIC IGNITION SYSTEM BATTERY CAPACITY FUEL CAPACITY ℓ OIL CAPACITY ℓ C D I 12V3AH MF TYPE 6 0 1 2 120 70 12 58L 130 70 12 62L TELESCOPIC UNIT SWING OIL DAMPER HYDRAULIC DISK DRUM BRAKE BR8HSA 7 ITEM DATA ITEM DATA FR RR FR RR FR RR SPARK PLUG FUSE A TIRE SIZE SUSPENSION BRAKE TYPE ...

Page 6: ... accidents Please don t let this happen to you and always approach the operation of your vehicle with the safety considerations needed When operating the vehicle always keep in mind and obey the notes of precaution printed on the Safety Precaution Label attached to the vehicle 4 OPERATION INSTRUCTION SAFETY PRECAUTIONS Do not use polluted gasoline Otherwse it cause rust inside the fuel tank and cl...

Page 7: ...ts or jackets with tight one while driving Otherwise it can be caught in the wheel to cause serious damage by overturn of vehicle Many automobile motorcycle accidents happen because the automobile driver does not Look the motorcyclist Wear bright or reflective clothing Don t ride in another motorist s blind spot Be sure to wear dress to catch an eye to avoid any crash from behind 5 PRIOR TO STARTI...

Page 8: ... on these roads can be unsafe if certain safety precautions are not followed In order to safely drive through these driving conditions anticipate coming road conditions slow down to at least half the normal speed and relax your shoulders and wrists while securely holding the handles Driving with one or both hands not holding the handles cause severe injury or death of the driver resulted from turn...

Page 9: ...a sidecar or trailer Handling may be seriously impaired if so equipped Pay particular attention to fellow passenger so that he she can prevent getting burnt by the hot muffler during travel 7 Pay attention not to overload goods and fasten it tightly whiling driving Do not place articles between the frame body cover and engine as it is hot to be burnt Do not place kind of cloth materials nearby oil...

Page 10: ...8 PARTS LOCATION PILLION STEP MUFFLER BATTERY FUEL TANK LID BENEATH THE SEAT FUSE FRONT BRAKE LEVER BACK MIRROR TIRE ...

Page 11: ...9 PARTS LOCATION HEADLIGHT FRONT CUSHION SIDE STAND MAIN STAND BRAKE DISK BRAKE CALIPER REAR BRAKE LEVER SPEEDOMETER BAG HOLDER OIL TANK LID BENEATH THE SEAR REAR CUSHION AIR CLEANER ELEMENT ...

Page 12: ...INGINDICATOR When oil in the oil tank is low the oil warning indicator turns on When this happens fill the oil tank with pure oil WINKERINDICATOR If the winker switch is operated the winker indicator flashes in union with the flashing of the turn signals 10 METER READING AND USAGE METER WARNINGANDINDICATORLAMP INDICATOR LAMPS SPEEDOMETER WINKER INDICATOR ODOMETER OIL WARNING INDICATOR FUEL WARNING...

Page 13: ... not function Never operate the main switch key during travel as it might cause unexpected accidents If it is necessary to remove the main switch key stop the vehicle first prior to removing When you park the vehicle and leave it please lock handle bars and take out the key If the key is left in ON position without starting engine battery is discharged Rotate key smoothly without pressing to turn ...

Page 14: ...w beam switch HIGHBEAM used when needing extra light LOWBEAM used when other vehicles are present in the city etc 12 HEADLIGHT The engine will not start if the brake lever is not grab Do not hold the brake lever and pull the throttle grip when the engine was started It may damage the engine START BUTTON HEADLIGHT HIGH LOW BEAM SWITCH START BUTTON SWITCH POSITION FUNCTION Headlight taillight positi...

Page 15: ...is pressed when the main switch is in an ON position 13 Use the high beam only in the suburban road or when the usage of the high beam not hinder the safe driving of the car ahead The winker switch does not auto matically turn back to its original position after completing the turn Please set the switch back to its center position after turning WINKER SWITCH HORN BUTTON WINKER SWITCH HORN BUTTON ...

Page 16: ...teering turn the key to the OFF position It can be locked up in the main stand using the supplementary device key wire for buglarproofing 14 HANDLE BAR LOCK MAIN STAND LOCK EQUIPMENT USAGE HANDLE BAR LOCK Check to the handle bars securely locked by lightly moving to the left and right Pay attention not obstruct traffic when the parking MAIN STAND LOCK ...

Page 17: ...seat is opened to gain access to the trunk by using the main switch key on the seat lock TRUNK MAXIMUM LOAD 10kg 15 SEAT LOCK TRUNK SEAT LOCK As the seat automatically locks take special care not to accidently leave the key in the trunk Make sure that the seat is securely locked after closing the seat Driving with unlocked seat lock may cause danger When the seat lock is out of order do not operat...

Page 18: ...f the vehicle The temperature inside the trunk rises due to heat from the engine Do not place foodstuffs and other articles that can be damaged easily by heat Also do not place flamm able materials in the trunk Do not place valuable or fragile goods in trunk As water can enter the trunk when washing make sure to remove articles that can be damaged by water Do not attempt to carry very heavy or bul...

Page 19: ...brake lever and the rear wheel will be locked RELEASING Squeeze tightly on the rear brake lever and the lock lever will be automatically released Release your hand from the rear brake lever and the rear wheel will be unlocked 17 If the rear brake is not adjusted properly it will not be able to lock Please refer to page 35 for instruc tions on rear brake adjustment BRAKE LOCK LEVER BRAKE LOCK LEVER...

Page 20: ...ON STARTING THE ENGINE Make sure that the rear wheel is locked when engine started to prevent an unexpected quick start of the vehicle Locking is not made if the rear wheel brake is not adjusted correctly Pay attention the hand or any part of the body not to contact with the rear wheel when accelerating the vehicle with the main stand erected If the rear wheel put on ground when accelerating the v...

Page 21: ... do not rotate the throttle grip and try the starter button a few times WITHOUT ELECTRIC START KICK Erect main stand and then step kick starter pedal strongly Immediately release the starter button as soon as the vehicle has started Do not press the starter button when the engine is running This can damage the starter motor Do not keep the starter button pressed for more than 5 seconds at a time R...

Page 22: ...tarter motor running If starter motor is not running due to battery consumption try starting motor by using kick start technique Fold the main stand Push the vehicle forward to fold the main stand and make sure that the brake lever does not become released during this operation 20 IF ENGINE CANNOT BE STARTED AFTER STARTING ENGINE Keep holding rear brake until start Exhaust has contains harmful sub...

Page 23: ...ar brake lever and slowly begin to rotate the throttle grip to allow for a slow and easy start 21 Keep hold brake lever when sarting Do not rapidly the throttle grip turn while releasing the rear brake lock then vechile that may spring out causing severe injury A quick rotating of throttle grip will cause the vehicle to move forward abruptly If the engine RPM will not turn down after throttle grip...

Page 24: ...le more power If the throttle grip is allowed to rotate back Speed decreases This can be done slowly or quickly depending on how quickly you need to decelerate Work the front and rear brakes together Allow the throttle grip to rotate back to its beginning position and then squeeze the brake levers If is best to operate the brakes by first lightly squeezing the brake levers and then changing to a m...

Page 25: ...g in the rain To ensure that the brakes are operating properly slow down after checking for other vehicles and while driving slowly lightly apply the brakes to rid the brakes of any excess water and to dry them Be extremely careful when driving in the snow or on icy roads When driving in these conditions both the tires lose much of their traction and the rear tire can slip when opening the throttl...

Page 26: ...ight foot In this position lift the rear carrier upward which will secure the main stand To prevent theft be sure to lock handle bars when parking 24 Do not rotate the main switch key while driving If the main switch is turned to an OFF or LOCK position the electrical system will not operate Operating the main switch key while driving can be very hazardous Only turn the main switch key to OFF or L...

Page 27: ...ection 25 Observe safety rules when conducting inspections Exhaust gas contains harmful substance such as carbon mono xide Do not carry out inspections on vehicle in closed places or in poorly ventilated places with engine running Conduct inspections on flat solid ground with the stand erected Be careful of burns when conducting inspections immediately after engine is stopped because the engine an...

Page 28: ...s below the LOWER level If brake fluid is significantly low this may indicate that there is leakage in the brake system Inspect the brake hose to check for leaks 26 INSPECTION OF CONCENED AREA BRAKE INSPECTION Specified brake lever free play must be maintained Excessive free play may cause long stopping distance brake operational fault and slow reacting time resulting in the dangerous situation an...

Page 29: ...R Check tire tread for signs of abnormal wear FOREIGNMATERIALS Check tire tread and sides for nails rocks etc That might have become wedged in the tire TREADDEPTH Check the wear indicator wear limit marking to see if there is an insufficient amount of tread remaining If the indicators are visible replace tire with a new one 27 CRACKS TIRE INSPECTION SIZE TIRE PRESSURE kgf WITHONE PERSON FRONT 1 75...

Page 30: ...teering wheel and flat tire Insufficient air pressure may cause the heavy steering wheel making handling difficult fuel over con sumption and the excessive wear of tire outer area and excessive air pressure may cause easier wheel handling and lower fuel consumption But it may also cause the excessive wear of tire center area This vehicle is equipped with tubeless tires If you have flat tires pleas...

Page 31: ...lso to see if any of the lens are damaged or dirty Make sure to stop engine and stay away from fire when refueling Do not fill gasoline past the level plate Gasoline may leak out of the fuel tank when replacing the fuel tank cap if too much gasoline is put in the fuel tank Don t fill low grade gasoline Using it can cause damage bending getting worn etc to combustion chamber and parts of fuel Do no...

Page 32: ... what things need attention It is essential that your motorcycle be served as scheduled to retain its high level of safety dependability and emission control performance These instructions are based on the assumption that the motorcycle will be used exclusively for its designed purpose Sustained high speed operation or operation in unusually wet or dusty conditions will require more frequent servi...

Page 33: ...ESSARY R REPLACE L LUBRICATE C CLEAN MAINTENANCE SCHEDULE FUELLINE I I I THROTTLEOPERATION I I I I AIRCLEANER C C C NOTE 2 SPARKPLUG I I I CARBONREMOVAL CARBURETORIDLE I I I I OILPUMP OILLINE I I I TRANSMISSIONOIL R NOTE 3 BRAKEFLUID I I I NOTE 3 ITEM FREQUENCY ODOMETER READING CAUTION 1 REMARK Every 8 000Km C 1 000Km 1 4 8 12 MONTH 6 12 18 ...

Page 34: ...erval established here 2 Service more frequently when riding in unusually wet or dusty areas 3 Replace every 2 years or at indicated odometer interval whichever comes first Replacement requires mechanical skill If you do not have the appropriate tools or information to conduct maintenance or if you feel you are not capable to perform maintenance on this vehicle contact registered repair center nea...

Page 35: ...maintenance on the vehicle Choose a flat surface and make sure the main stand is in a secure down position Use correct tools Conduct engine maintenance with the engine key out of the ignition Be careful around the engine and muffler when performing mainte nance as these areas can become extremely hot After self maintenance the waste material must be packed in the specified container and entrusted ...

Page 36: ...ability Do not fill past upper level This can cause brake fluid to leak out of the reserve tank Do not let brake fluid contact vehicle parts as this damages painted areas If oil contacts parts quickly clean the fluid off using a dry cloth Use recommended brake fluid as other types can undergo chemical changes If brake fluid is exceedingly low this can be indication of damage to the brake system A ...

Page 37: ...at the brake shoe is worn Please take the vehicle to a service center for repair REAR BRAKE BRAKE LEVER ADJUSTMENT After adjusting the brake make sure that part of the adjuster contacts the pin as in the drawing below Brake clearance can change when driving if this is not done It is not necessary to adjust the front brake If the brake lever free play is significantly decreased check the front rear...

Page 38: ...ts or privately ma nufactured oil oil grade is used engine life is adversely affected and the privilege of warranty repairs cannot be guaranteed REPLENISHING ENGINE OIL Always pay attention to keep up proper oil level Driving with the oil warning indicator turned on may cause severe damage to the engine Sometimes the indicator becomes inoperative due to the faulty oil warning indicator switch Chec...

Page 39: ...smission case Check the tire pressure using a tire gauge Check tire pressure when the tires are cool TRANSMISSION OIL INSPECTION TIRE PRESSURE INSPECTION Pay special attention not to let rubber etc enter the check bolt hole When draining the oil make sure that all of the oil is removed The engine can be harmed if there is too much or not enough oil Do not use other manufacturers oil or low quality...

Page 40: ...f m Tighten the front axle nut to the specified torque FRONT AXLE NUT TORQUE 5 0 7 0kgf m After assembling operate brake for a number of times and see if wheel is turning smoothly without getting interruption 38 WHEEL REMOVAL Do not operate brake lever after the front wheel is removed It will make wheel assembling difficult When installing the wheel care fully fit the left brake disk between the b...

Page 41: ...oss of tension and the side stand assembly for freedom of movement Check the side stand ignition cut off system Put the side stand up Start the engine Lower the side stand The engine should stop as you put the side stand down If the side stand system does not operate as described inspect it in the closest authorized repair center If a torque wrench was not used for installation see your authorized...

Page 42: ...7mm Tighten with hands until the plug washer touches cylinder head STANDARD PLUG BR8HSA If new plug is installed turn 1 2 and tighten using a plug wrench If plug is reused turn 1 3 1 4 and tighten Install in the reverse order of removal SPARK PLUG If plug of different maker or different heat value is used it causes unsatisfactory engine starting inadequate engine revolution and output deterioratio...

Page 43: ...Remove the negative pole side cord first and the positive pole side cord next Make sure at this time that side cord is connected first followed by side cord When handling the battery stay away from flammable materials Make sure that terminals do not contact with other adjacent parts when handling terminal Contact with other parts may cause spark resulting in electrical equip ment malfunction fire ...

Page 44: ...se holder isn t separated After assembling fuse in the part of connector check if fuse moves easily to a line If fuse moves eas ily it may cause an accident at heating Do not use a fuse having a larger voltage as the wire can become overheated and damaged When replacing any of the electri cal parts lights and gauges be sure to replace them with the reco mmended parts Using different parts can lead...

Page 45: ...everse order of removal TAIL STOP LIGHT BULB 12V 5W 21W 43 BULB REPLACEMENT The light bulb becomes very hot while the light is ON and remain hot for a while after it is turned OFF Be sure to let it cool down before servicing Do not put finger prints on the headlight bulb as they may create hot spots on the bulb and cause it to break Wear clean gloves while replacing the bulb If you touch the bulb ...

Page 46: ...w bulbs in the reverse order of removal FRONT WINKER BULB 12V 10W REAR WINKER BULB Press the winker lens groove and open the winker lens using plain screwdriver Slightly press down on the bulb and turn it counterclockwise Install a new bulb in the reverse order of removal REAR WINKER BULB 12V 10W 44 SCREWS WINKER LENS WINKER BULB SCREWS SCREWS FRONT COVER WINKER BULB WINKER LENS ...

Page 47: ...e air cleaner element is in adequately assembled dust and other waste materials can directly enter the engine This results in increased cylinder wear and redu ced power and reduced durability of the engine When washing the vehicle be careful not to allow water to get into the air cleaner Difficulties in starting the engine may result if this happens If the engine start is failed during rain or aft...

Page 48: ... causing discoloration of the affected area Extended storage such as for winter requires that you take certain steps to reduce the effects of deterioration from non use of the motorcycle In addition necessary repairs should be made BEFORE storing the motorcycle otherwise these repairs may be forgotten by the time the motorcycle is removed from storage STORAGE Empty the fuel tank into an approved g...

Page 49: ...sunlight REMOVAL FROM STORAGE Uncover and clean the motorcycle Charge the battery as required Install the battery Perform all Self Inspections Before Operation checks page 25 Test ride the motorcycle at low speeds in a safe riding area away from traffic The frame number is stamped on the front central part of the frame The engine number is stamped on the rear face of the left crankcase The frame a...

Page 50: ...8 Performing daily inspection Puttingontheprotectivegears Helmet glove goggles etc Bringing the driver s licence Determinating the path to the desired destination PREPARATION BEFORE DRIVING SAFE DRIVING ...

Page 51: ... spring Hands Grip the handle the position away from the inside end of the handle with distance of one finger to facilitate the operation of the switch and lever Wrist Keep the state to act freely without applying excessive force to the shoulder and arms Knees Press the fuel tank slightly Feet Place the feet to face the front parallel and make the step bar be placed in the center of feet DRIVING M...

Page 52: ...w passenger doesn t hold the rear grip or put the step on the pillion step it may lead death or serious injury due to falling from the vehicle as sudden start stop or turning Do not operate the throttle while setting the main stand If the fellow passenger sit on and the rear wheel touch the ground it may lead death or serious injury due to sudden start ...

Page 53: ... Make sure that you can apply the brake anytime Always apply the brake when stopping temporarily Do not drive excessively long distance and take enough break If any abnormality is found stop driving and contact service center to inspect the vehicle Restart the vehicle after 2 3 min when it is turned over Always turn on the headlight at night PRECAUTION WHEN DRIVING ...

Page 54: ...ident Also if the wheel is transformed when advancing directly to the walkway the vehicle can be overturned resulting in injury of the driver due to the driving unstability Overspeed driving on the unpaved road can cause the vehicle to be overturned resulting in injury of the driver due to the driving unstability Do not drive in the gravel road If any gravel enters the wheel or engine case the veh...

Page 55: ...he gravity which makes vehicle fall inside The centrifugal force increases in inverse portion to the radius of a curve and in portion to the square speed Decelerate prior to entering the curved way to reduce the centrifugal force 53 PRINCIPLE OF TURN EFFECT OF SPEED TURNING METHOD CENTRIFUGAL FORCE GRAVITY ...

Page 56: ...motorcycle and driver in a line This position is the most natural and exact so driver must learn it thoroughly LEAN IN This is a turning position with driver leaned inside more than motorcycle This position is adequate to drive on the rained or slippy road because it has best road holding However special attention is required because front visual field is poor when driver leans inside more than mo...

Page 57: ...t visual field adequate to drive on the rained or slippy road because it has best road holding However special attention is required because there is danger of slipping on the bad holding road Turn the throttle grip to its original position and decelerate using both front and rear brakes Lean the vehicle toward inside of turn circle while driving slowly at constant speed Accelerate gradually TURNI...

Page 58: ...s the sight range which cannot be identified by driver and increases in proportion to the width of the vehicle DISTANCEBETWEENTHEFRONTANDREARWHEELTURN It is distance between path of the front and rear wheel and increases in proportion to the length of the vehicle PRECAUTION WHEN TURNING ...

Page 59: ... road and 3 times on icy road because friction force of road surface is decreased Due to the inertia vehicle does not stop immediately after applying the brake 57 BASICPRINCIPLEOFBRAKE FRICTIONFORCE RESTRAINT OF BRAKE EFFECT INERTIA BRAKING METHOD NEW TIRE NEW TIRE IN A RAINY DAY EXISTING TIRE IN A RAINY DAY ...

Page 60: ...Learn the proper braking method to prevent accident Impact increases in proportion to the speed and weight The impact when collision to concrete wall at 50 km h is same as one when falling from the height of 10m 58 BRAKING METHOD IMPACT WHEN COLLISION COMPARISION OF BRAKING DISTANCE When using both front and rear brakes When using only front brake When using only rear brake ...

Page 61: ...59 WIRING DIAGRAM ...

Page 62: ...tly and wash off any electrolyte which may be on the outside of the battery Battery is now ready for service To Install Battery Fasten battery firmly to vehicle Make sure positive and negative terminals are properly connected Avoid crimp or fold in exhaust tube Check the Charge Your battery is fully charged when 1 specific gravity of electrolyte of all cells rises above 1 280 and 2 all cells are g...

Page 63: ...se 4 Keep terminal connections tight 5 Charge battery regularly in riding season STORING YOUR BATTERY 1 Remove battery and bring it inside where warm 2 Coat terminals with grease 3 Maintain water level 4 Check charge level regularly 5 Maintain high charge during storage by reacharging Remember charging can reduce water level in cells so check level from time to time POISON DANGER CAUSES SEVERE BUR...

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Page 66: ...O OW WN NE ER R S S M MA AN NU UA AL L 3 2005 PRINTED 3 2005 PUBLICATION NO COPY ...

Page 67: ...OM52 0503 01E HEAD OFFICE FACTORY http www daelimmotor com 58 SUNG SAN DONG CHANG WON KYUNGNAM KOREA TEL 82 55 239 7000 FAX 82 2 467 9997 ...