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63

Checking points

Checking

timing

Detail checking contents

(1) Check whether air pressure is

within the designated limit by
using tire gauge.

(2) Check by eye whether the tire is

cracked or damaged, the nail or
stone, other alien materials get
stuck to the tire, or side worn of
the tire.

(3) Check wear indicator(slip line)

attached the ground area of tire, or
check whether the home length in
total ground area of tire is over
0.8mm.

WHEEL

6 Mon.

(4,000km)

FR.

RR.

1 Person

2.00kg/

2.40 kg/

2 Persons

2.00 kg/

2.50 kg/

Crack

Nail

Alien material

Abrasion

Damaged 

Checking points

Checking

timing

Detail checking contents

(1) Operate brake a few times and

stabilize pads, then erect the main
stand, lift up the wheel. Next when
rotate the wheel by hand, check
whether dragged or not.

BRAKE DISK and
PADS

12Mon.
(8,000km)

(1) Check the thickness by abrasion

limit line(wear indicator).

2. 

Abrasion of pads

6 Mon.

(4,000km)

(1) Check by eye whether disk is

damaged or worn.

3. 

Abrasion, damage of
disk

12Mon.
(8,000km)

Abrasion limit

Abrasion limit

1. Tire condition

1. Gap between disk and

pads

Summary of Contents for Q2

Page 1: ...OM72 1008 01E HEAD OFFICE FACTORY 58 SUNG SAN DONG CHANG WON KYUNGNAM KOREA TEL 82 55 239 7000 FAX 82 2 467 9997 OWNER S MANUAL...

Page 2: ...d to be used only on the road READ THIS OWNER S MANUAL CAREFULLY Pay special attention to statements preceded by the following words Indicates a strong possibility of severe personal injury or death i...

Page 3: ...NG AT STARTING PROPER DRIVING METHODS DRIVING IN A SLOPING ROAD SELF INSPECTIONS BEFORE OPERATION INSPECTION OF SUSPICIOUS AREA OF THE VEHICLE WHEN DRIVING IN THE PREVIOUS DAY BRAKE INSPECTION TIRE IN...

Page 4: ...SPECTION METHOD TIPS CHECKING POINTS INSPECTION RECORDS SAFE DRIVING PREPARATION BEFORE DRIVING DRIVING POSITION TAKING POSE OF FELLOW PASSENGER PRECAUTION WHEN DRIVING STARTING TURNING METHOD PRINCIP...

Page 5: ...ATTERY CAPACITY SPARK PLUG FUSE A 120 70 13 140 60 13 ITEM FR RR FR RR FR RR FUEL CAPACITY L USAGE FUEL COOLING WATER L TOTAL REPLACEMENT ENGINE OIL L ENGINE TYPE WATER COOLING 4 STROKE 4 VALVE 2 140...

Page 6: ...ation of your vehicle with the safety considerations needed When operating the vehicle always keep in mind and obey the notes of precaution printed on the Safety Precaution Label attached to the vehic...

Page 7: ...specially do not sit at the rear seat because it may lessen the weight of front wheel and cause trembling steering wheel A passenger should hold on to the vehicle or the operator with both hands and k...

Page 8: ...dent that wasn t your fault Wear bright or reflective clothing Don t ride in another motorist s blind spot 6 CORRECT ATTIRE A helmet should always be worn and the helmet chin strap should be securely...

Page 9: ...lso are the acts harmful to other people Modifications are not covered by warranty Except designated attachment by DAELIM MOTOR CO LTD don t attach any extra lighting device because it may cause an ea...

Page 10: ...LOCATION FRONT BRAKE LEVER REAR BRAKE LEVER BATTERY BACK HOLD ANTENNA MAIN SWITCH SEAT OPEN SWITCH BACK REST REAR CARRIER MUFFLER PILLION STEP OIL LEVEL GAUGE WATER PUMP TIRE COOLING WATER RESERVE TA...

Page 11: ...RTS LOCATION REAR BRAKE LEVER RECEIVER SMART KEY FUEL TANK LID FRONT SEAT REAR CARRIER BACK REST TAIL LIGHT HEAD LIGHT FRONT FENDER FRONT CUSHION BRAKE DISK BRAKE CALIPER MAIN STAND AIR CLEANER SIDE S...

Page 12: ...dethe fueltank Gasolineshouldbeputinthefueltankas soonaspossibleiftheneedleisrestinginthered area METER TACHOMETER WINKER INDICATOR WINKER INDICATOR TRIP THERMOMETER SET BUTTON SPEEDOMETER ENGINE CHEC...

Page 13: ...encertificateSmartkey turnthe levertotheleft thecoveroffuelcapwillopen INDICATING LAMPS MAIN SWITCH SEAT SEAT Main Switch Smart Key Lever CAUTION Only when the Smart key positions with vehicle antenna...

Page 14: ...hicle adopts the automatic lighting system of headlight at the same time of vehicle operation Adjustingswitchtoup downofheadlight upward Use only at the time of lighting the headlight far away downwar...

Page 15: ...1 meter push the seat button then the seat opens But at the time that the battery of the vehicle or the Smart key s battery are discharged or the seat does not open at the area of strong electricity b...

Page 16: ...not have it the vehicle can not be started If the rider leaves from the vehicle at the vehicle operated the rider shall stop and do not keep the Smart key at the vehicle This may occur the vehicle th...

Page 17: ...ockthesteering turnthehandlebartotheleft turnthekeyto LOCK whichpushingin UNLOCK Bypushingthemainswitchlever certificatethe Smartkey thenifturntothe OFF by smoothlypushingmainswitchlever unlockthe veh...

Page 18: ...y closes When the seat lock is out of order do not use it by force Visit the designated service shop and request the mechanic to check and repair CAUTION Do not load the excessive cargo in the trunk I...

Page 19: ...hecover nextturnittotheleftandpullitout Howtoopen Byturningthenormalkeytotheleft openit Atstartingtheengine opentheinnerboxlidandput theproperchargesocketbelow12V 1Ainanduse CHARGE SOCKET INNER BOX LI...

Page 20: ...ttlegrip AtsearchingtheSmartkey thetimeofcertification maketakelong keeppressingthestartbuttonby thetimewhenthevehiclestartsbymotorrotating ENGINE STARTING CORRECT DRIVING OPERATION Smart key WARNING...

Page 21: ...tartthevehicle Rotatingcompletely 100 thethrottlegrip press thecellstarterbuttonabout5seconds repeat2 3 times Ifstart snapsmoothly Tipsforstartinginthestrongelectricityplace Ifthevehicledoesnotstartin...

Page 22: ...harply the vehicle may start suddenly and occur the serious damage due to like collision etc WARNING Do not increase the throttle grip sharply If the engine RPM increases suddenly highly it will cause...

Page 23: ...ly dependingonhowquicklyyouneedtodecelerate Workthefrontandrearbrakestogether Allowthethrottlegriptorotatebacktoitsbeginning positionandthensqueezethebrakelevers Ifitisbesttooperatethebrakesbyfirstlig...

Page 24: ...lwhendrivinginthesnowor onicyroads Whendrivingintheseconditions both thetireslosemuchoftheirtractionandthereartire canslipwhenopeningthethrottle Whenapproachingthedesiredstoppingarea Activate the prop...

Page 25: ...from falling over If you must park on a slight incline aim the front of the scooter uphill to reduce the possibility of rolling off the side stand or overturning Afterthevehiclehascometoacompletestop...

Page 26: ...tarting againafterstop alittlebitsudden rapid rotatingthe throttlegripnotslowrotatingisrecommendable Ifso bypreventingtheslipofautomatic transmissionandsideworn thelifeofenginecanbe extendedandtheperf...

Page 27: ...to ridethevehicle BRAKELEVERFREEPLAY Theproperfreeplayofthebrakelevershallbe necessary Lightlysqueezethebrakesleversuntilthetensionisfelt tocheckforanappropriateamountoffreeplay No freeplayinthebrake...

Page 28: ...sideworn etc CRACK DAMAGE Abnormal worn TIRE INSPECTION CAUTION If the brake fluid reduces prominently below the lower limit the braking power may get lower that this occurs accidents Then please ins...

Page 29: ...ELCAPACITY 1 9L FUEL CHECK FUELMETER E ZONE WEAR INDICATOR LOCATION MARKING WEARINDICATOR WEARLIMITMARKING FOREIGN MATERIAL NAIL CAUTION If air pressure is inadequate or if there are cracks damage or...

Page 30: ...l in a well ventilated area Make sure to stop engine and stay away from fire when refueling Do not replenish gasoline over the level plate Gasoline may leak out of the fuel tank when replacing the fue...

Page 31: ...OF STOP LAMP BULB REPLACEMENT METHOD SOCKETBOLTS WASHERBOLTS TAPPINGSCREWS BLACK FRONTASSEMBLY RED REARASSEMBLY LIGHT WINKER INSPECTION CAUTION The lighting head light emits very hot heat If you touch...

Page 32: ...ngle Byrotatingscrew adjustittoupanddown REPLACEMENTOFREAR COMBINATIONLIGHT Removetheluggagebox Removethecentercover Removetherearcombinationlightass y Replacewiththenewrearcombinationlightass y Assem...

Page 33: ...n seatingonadriver sseat andalsomirrorfordamageor contamination Checkthereisnogasolineleakagefromfuel tank hoses carburetor etc Checkwhetherthelicenseplatebeingcontaminatedor damaged Tocheckcompleteas...

Page 34: ...LEMENT SPARK PLUG IDLE OPERATION ENGINE OIL COOLING WATER CHECK OIL FILTER SCREEN TRANSMISSION OIL BRAKE FLUID VALVE CLEARANCE THROTTLE BODY CVT DUST COVER ELEMENT ITEM FREQUENCY ODOMETER READING NOTE...

Page 35: ...e or if you feel you are not capable to perform maintenance on this vehicle contact authorized dealers or repair shops for maintenance and repairs To ensure safety inspections and maintenance of these...

Page 36: ...and make sure the main standisinasecuredownposition The maintenance shall be at OFF of main switchlever Becarefulaboutburntbecausetherehappensheat inmuffler enginewhendoingmaintenanceright afterengine...

Page 37: ...service stationtosolve If the wasted brake fluid or asbestos pad are thrownawaytothedesignatedplace itmaycause the environmental contamination that affect the lawfulsanctions Visuallycheckforfluidleak...

Page 38: ...T TI IX X4 4o oi il l S SL Lg gr ra ad de e S SA AE E 1 10 0W W 4 40 0 CHANGING ENGINE OIL OIL FILTER SCREEN OIL FILTER SCREEN SPRING TAPPET ADJUSTING HOLE CAP OILDRAINBOLT CAUTION Whenchangingtheengi...

Page 39: ...ain stand on a flat place 2 3 minutes later after stopping the engine disassemble bolts check the transmission oil capacity whether it is placedtotheholeofcheckbolt If the surface of the oil is lower...

Page 40: ...evelofcoolingwaterisstable Assemblethereservetankcap FULLCAPACITYOFCOOLINGWATER 1 5L Therecommendedantifreeze LG Caltex oil CX AFcoolingwaterantifreezeEQUIV 40 Ifelectrodeisstainedoritsclearanceisnotr...

Page 41: ...tery in a well ventilated place after charging fully In case it isn t available to take battery off from the vehicle disconnect terminal STANDARD PLUG CR8EH 9 Ifnewplugisinstalled turn3 4andtightenitb...

Page 42: ...0A CHARGING COMBI S W REGULATOR FUSEB 15A WINKER RELAY METER LIGHTING HORN HEAD LIGHT HI LOW FR RR STOP SWITCH TAIL LIGHT FUEL METER FUSEC 15A IGNITION COIL ECU OXYGEN SENSOR FUSED 15A ECU FUEL PUMP R...

Page 43: ...rty or damaged replace it with the new one Assemble correctly air cleaner element and seal then assemble air cleaner cover AIR CLEANER ELEMENT INSPECTION AIRCLEANERELEMENT AIRCLEANERCOVER NORMAL CUT C...

Page 44: ...cause of dirt alien material clean it Assemble in the reverse order of disassembly A rubber boots is assembled on the cable to protect the inner cable Make sure that this part is placed firmly around...

Page 45: ...mproper engine starting or rust occurrence Do not let water get inside the braking system during the washing as water inside the brake system may weaken the braking power Upon completion of washing se...

Page 46: ...tincludeshowtocheckandmaintainthevehicle says aboutitsheathcareandmaintenance Besuretoreadfullyandkeepinmindtheinspectioncontents Also pleasecare fortheinspectionresultthatshallbewritten Theclaimsandd...

Page 47: ...000km 8 000km 12 000km 16 000km DAILY INSPECTION BEFORE DRIVING REGULAR INSPECTION CAUTION In case that the vehicle is used at other conditions for instance like seriously commercial used like for de...

Page 48: ...ce Oils and fluids are used at the many positions of the vehicle Oils used to engine transmission radiator can keep the vehicle stable performance with lubrication cooling preventing rust Then because...

Page 49: ...gular inspection for the purpose of safe and comfortable driving Daily inspection is that the rider shall inspect his vehicle once daily before driving As for the detail inspection methods refer to Ch...

Page 50: ...ving Inspection details Do brake pedal and lever operate well also braking is good Is the capacity of brake fluid proper Is the air pressure of the tire proper Is there any place damaged or cracked Is...

Page 51: ...ntenance of regularly replaced parts is done by yourself and paid by yours RECOMMENDED REPLACEMENT PARTS Replacing part names Brakes Brake fluid Every 2 years Every 2 years Master cylinder and Caliper...

Page 52: ...e conditions the early deterioration may happen and replace at the earliest time Frequent driving on off road Repeating of short distance driving Frequent usage at idling Using at cold area Using for...

Page 53: ...be careful about inflammable things especially be careful near gasoline and battery If tool or equipment for inspection repair is necessary please use the proper ones For the safety do inspection and...

Page 54: ...cle s position being out of order during driving Thecapacityofbrakefluid The free play of brake lever Leakageofengineoil coolingwater fuel Tire crack unusual abrasion metal fragment and other alien ma...

Page 55: ...tely to check whether braking performance well done or not INSPECTION METHOD TIPS Status of braking performance TIRE Checking of the air pressure of tire Erect the main stand at flat place move the st...

Page 56: ...the vehicle and stop it then check the engine oil capacity whether it is within the specified range of level gauge between the upper and lower line Check whether the engine start speedily and then ro...

Page 57: ...nspections please do once daily before driving Check whether the fuel gauge at engine start is within the E range red or whether the main switch is ON If the fuel gauge is under the E range only one s...

Page 58: ...er the engine operates promptly and works well 2 At engine starting check whether there is abnormal noise at idling Engine 12Mon 8 000km 1 On the condition that the engine gets warm check whether the...

Page 59: ...Ignition timing The performance of the muffler 3 The status of emission gas 6Mon 4 000km 1 Check by eye whether the air cleaner element is contaminated clogged damaged or not by disassembling it 4 The...

Page 60: ...condition that the main switch is ON check whether the oil caution lamp lights at engine start check even at daily inspection Quantity of engine oil 2 Check whether the quantity of mission oil reaches...

Page 61: ...atus of links 12Mon 8 000km Checking points Checking timing Detail checking contents 1 Check whether the quantity of cooling water is within the designated range between the upper and lower limit 2 Ch...

Page 62: ...the element STEERING CVT DUST COVER ELEMENT 6Mon 4 000km 6Mon 4 000km Checking points Checking timing Detail checking contents 1 Check by the spanner whether there is looseness of the connected point...

Page 63: ...not 2 Status of brake performance 6Mon 4 000km SEAT Checking points Checking timing Detail checking contents 1 Check by eye whether there is damage in front fork 2 Check whether there is oil leakage...

Page 64: ...NDER and CALIPER 6Mon 4 000km SEAT Checking points Checking timing Detail checking contents 1 Operate the brake strongly check whether the brake fluid leaks out or not from the brake system 2 Check wh...

Page 65: ...8mm WHEEL 6Mon 4 000km FR RR 1Person 2 00kg 2 40kg 2Persons 2 00kg 2 50kg Crack Nail Alien material Abrasion Damaged Checking points Checking timing Detail checking contents 1 Operate brake a few tim...

Page 66: ...s of tire by hand check whether the rear wheel bearing get rattled or not 2 When by lifting the wheel grasp and turn it check whether the wheel rotates smoothly and whether there is not abnormal noise...

Page 67: ...dle lock Checking points Checking timing Detail checking contents 1 Check by eye whether there is looseness and corrosion in terminals BATTERY 6Mon 4 000km 1 Check by hands whether there is looseness...

Page 68: ...r or not according to the specified measurement methods 3 Meter Checking points Checking timing Detail checking contents 1 Check whether the bolts nuts of frame are loose or not with the spanner Also...

Page 69: ...67 Checking points Checking timing Detail checking contents 1 Check by eye whether the rubber bushes are correctly assembled or not 2 Rubber bush of cables 6Mon 4 000km MARK MARK...

Page 70: ...REPLACE ASSEMBLY REPAIR CLEAN ADJUST REFUEL REFUEL BRAKES ENGINE OTHERS YEAR MONTH DATE DISTANCE BRAKEFLUID BRAKEPAD SPARKPLUG ENGINEOIL TRANSMISSIONOIL COOLINGWATER WEIGHTROLLER SLICEPIECE DRIVERBELT...

Page 71: ...RTS CHECK REPLACE ASSEMBLY REPAIR CLEAN ADJUST REFUEL REFUEL BRAKES ENGINE OTHERS YEAR MONTH DATE DISTANCE BRAKEFLUID BRAKEPAD SPARKPLUG ENGINEOIL TRANSMISSIONOIL COOLINGWATER WEIGHTROLLER SLICEPIECE...

Page 72: ...RTS CHECK REPLACE ASSEMBLY REPAIR CLEAN ADJUST REFUEL REFUEL BRAKES ENGINE OTHERS YEAR MONTH DATE DISTANCE BRAKEFLUID BRAKEPAD SPARKPLUG ENGINEOIL TRANSMISSIONOIL COOLINGWATER WEIGHTROLLER SLICEPIECE...

Page 73: ...RTS CHECK REPLACE ASSEMBLY REPAIR CLEAN ADJUST REFUEL REFUEL BRAKES ENGINE OTHERS YEAR MONTH DATE DISTANCE BRAKEFLUID BRAKEPAD SPARKPLUG ENGINEOIL TRANSMISSIONOIL COOLINGWATER WEIGHTROLLER SLICEPIECE...

Page 74: ...ingontheprotectivegears Helmet glove goggles etc Bringing the driver s licence Determinating the path to the desired destination PREPARATION BEFORE DRIVING SAFE DRIVING DRIVER S LICENCE PERFORMING DAI...

Page 75: ...as the spring Hands Grip the handle the position away from the inside end of the handle with distance of one finger to facilitate the operation of the switch and lever Wrist Keep the state to act free...

Page 76: ...low passenger doesn t hold the rear grip or put the step on the pillion step it may lead death or serious injury due to falling from the vehicle as sudden start stop or turning Do not operate the thro...

Page 77: ...Make sure that you can apply the brake anytime Always apply the brake when stopping temporarily Do not drive excessively long distance and take enough break If any abnormality is found stop driving an...

Page 78: ...ncing directly to the walkway the vehicle can be overturned resulting in injury of the driver due to the driving unstability Overspeed driving on the unpaved road can cause the vehicle to be overturne...

Page 79: ...the gravity which makes vehicle fall inside The centrifugal force increases in inverse portion to the radius of a curve and in portion to the square speed Decelerate prior to entering the curved way...

Page 80: ...otorcycle and driver in a line This position is the most natural and exact so driver must learn it thoroughly LEAN IN This is a turning position with driver leaned inside more than motorcycle This pos...

Page 81: ...visual field adequate to drive on the rained or slippy road because it has best road holding However special attention is required because there is danger of slipping on the bad holding road Turn the...

Page 82: ...the sight range which cannot be identified by driver and increases in proportion to the width of the vehicle DISTANCEBETWEENTHEFRONTANDREARWHEELTURN It is distance between path of the front and rear...

Page 83: ...t road and 3 times on icy road because friction force of road surface is decreased Due to the inertia vehicle does not stop immediately after applying the brake BASICPRINCIPLEOFBRAKING FRICTIONFORCE R...

Page 84: ...h Learn the proper braking method to prevent accident Impact increases in proportion to the speed and weight The impact when collision to concrete wall at 50 km h is same as one when falling from the...

Page 85: ...D VCC TPS 1 2 TPS GND 5V P W P Y P G P B P P L 4 1 2 3 4 3 2 1 TBA GND VCC IMP B G P W P Y 5V TBA IMP P W B G P Y O2 SENSOR TWA TPS MAPAT SCAN L L B O Br W Y W Br L Sb R Y shR2 shW2 S S shW1 G B SHIEL...

Page 86: ...84 MEMO...

Page 87: ...85 MEMO...

Page 88: ...86 MEMO...

Page 89: ...87 MEMO...

Page 90: ...88 MEMO...

Page 91: ...d to be used only on the road READ THIS OWNER S MANUAL CAREFULLY Pay special attention to statements preceded by the following words Indicates a strong possibility of severe personal injury or death i...

Page 92: ...OM72 1008 01E HEAD OFFICE FACTORY 58 SUNG SAN DONG CHANG WON KYUNGNAM KOREA TEL 82 55 239 7000 FAX 82 2 467 9997 OWNER S MANUAL...

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