DAELIM S3, Service Manual

Page 1: ...SM63 1010 01E...

Page 2: ...ETRANSMISSION AC GENERATOR FLYWHEEL CYLINDERHEAD VALVE CYLINDER PISTON CRANKCASE TRANSMISSION CRANKSHAFT FRONTWHEEL FRONTFORK STEERING REAR WHEEL REAR CUSHION BRAKES CHARGINGSYSTEM IGNITION SYSTEM STA...

Page 3: ...ALNUMBERLOCATION 1 1 SPECIFICATION 1 2 TWIST TORQUE 1 4 SPECIALTOOL 1 6 PARTSCOMPOSITIONMAP 1 8 SYMBOLS ABBREVIATIONS 1 12 CAUTIONSATWORK 1 13 CAUTIONSATASSEMBLY DISASSEMBLY 1 13 CAUTIONSAT WIRING 1 1...

Page 4: ...k HydraulicDisk 11 5L 1 9L 27 94 5mm Underbone Telescopic 85mm UnitSwingArm 80mm 120 70 14 tubeless 140 60 13 tubeless 2 00kgf cm2 200kpa 2 40kgf cm2 200kpa 2 00kgf cm2 200kpa 2 50kgf cm2 200kpa Hydra...

Page 5: ...RYCAPACITY SPARKPLUG SPARKPLUGGAP FUSECAPACITY STARTINGSYSTEM HEADLIGHT HIGH LOW POSITIONLAMP WINKERS TAIL STOPLAMP COMBIMETERLAMP SPEEDOMETER TACHOMETER NEUTRALINDICATORLAMP HIGHBEAMINDICATORLAMP TUR...

Page 6: ...5 3 5 4 5 3 0 4 0 5 0 5 5 4 0 5 0 3 5 4 5 1 0 2 0 4 0 5 0 STEERINGSTEMNUT STEERINGTOPTHREAD BOTTOMBRIDGE FORKPIPE BOLT HANDLEPOSTNUT FRONTWHEELAXLENUT REARWHEELAXLENUT BRAKEOILBOLT FRONT REAR CALIPERB...

Page 7: ...IONERLIFTBOLT TENSIONERLIFTSCREW ACGFLYWHEELNUT STARTERCLUTCHOUTERSOCKET OILPUMPASS BOLT OILSEPERATOR ACGSTATORCOMPSCREW TAPPETADJUSTHOLECAP WATERPUMPIMPELLER DRIVEFACENUT DRIVEPLATENUT CLUTCHOUTERNUT...

Page 8: ...datthetimeofassemblingcrankshafttocrankcase Usedatthetimeofdisassemblingtopblaceandbottomballrace Usedatthetimeofpressingbottomconeracetosteeringstem Usedatthetimeofinputtingtheoilsealoffrontfork Used...

Page 9: ...ing Molybdenumsolutionismadebymixingengineoilandmolybdenum greaseas1 1mixingratio Indicatestoapplygrease NLG1 2 Indicatestoapplymolybdenumgrease Containingmorethan30 molydenumdisulfide NLG1 2orequival...

Page 10: ...TOTAL AREA DETAIL COMPOSITON MAP PARTSCOMPOSITIONMAP LH FRONT SIDE RH FRONT SIDE LH CENTERSIDE RH CENTERSIDE LH REARSIDE RH REARSIDE TOP STRAIGHT SERVICE INFORMATION...

Page 11: ...SWITCH FUELLIDLOCKCABLE SEATLOCKCABLE FUELBREATHERTUBE CHARGINGSOCKETCOUPLER FUELSPLYTUBE VINYLTUBE RADIATORHOSE HORNCONNECTOR FR BRAKEHOSE HAZARD STARTSWITCHCODE WATERPATHTUBE COMBINATIONSWITCHTUBE D...

Page 12: ...ODE STARTMAGNETICSWITCHASS Y STARTERMOTORCABLE STARTMAGNETIC CABLE BATTERY CODE OXYGENSENSORCOUPLER BATTERY 12V10AH FUELBREATHERTUBE SEATLOCKCABLE EMIASS Y EMICODE FUELHOSE INJECTOR INJECTORCODE HIGHT...

Page 13: ...EBREATHERTUBE BREATHERTUBEGUIDE REGULATORRECTIFIER REGULATORRECTIFIERCODE REARBRAKECODE SEATLOCKCABLE WIREHARNESS ECUCOMP ECUGROUNDCONNECTIONCODE ENGINEBREATHETUBE WIRECLIP ACGCODECOMP FUELHOSE INJECT...

Page 14: ...SIONCODECOMP DESSRECEIVER FUELBREATHERTUBE FUELSPLYTUBE SPEEDOMETERCABLE CABLEGUIDE HORNCOMP WATERPATHTUBE FRONTBRAKEHOSE HIGHTENSIONCODE THERMOSENSOR WIREHARNESS SEATOPENSOLENOIDCODE REARBRAKEHOSEPIP...

Page 15: ...ys pay attention to other worker s action and alway have safety in mind 6 The skin exposed to used engine oil can be a major reason of the skin cancer Pay attention not to exposed and wash carefully w...

Page 16: ...tightened from the bigger diameter to the smaller one from inside to outside and diagonally with the specified torque 5 Clean the parts after the overhaul and before the test and remove the cleaning...

Page 17: ...ng Prior to installation apply oil or grease to the bearing 16 Install the snap ring so that chamfered side directs to the load applied side After installation check the proper installation by rotatin...

Page 18: ...ase of the engine while removing gasket materi al completely Remove damaged contact surface by wiping with the oil stone equally 23 Pay attention not to bend the cable excessively Transformed or damag...

Page 19: ...ing and conti nuity of each part after maintenance When connecting the battery the plus terminal must be connected first After connecting the terminal apply the grease to the terminal When disconnecti...

Page 20: ...necting the coupler disconnect it while holding the coupler body Pull while holding the wire harness cord and do not remove the coupler connection Release the lock by inserting the coupler slightly an...