Daewoo DAPD15REG-EB, User Manual

Page 1: ...DAPD REG EB www daewoopowerproducts com Gas generator USER S MANUAL...

Page 2: ...URES 4 2 MAINTENANCE OF GENERATOR 3 SAFETY RULES 22 4 LUBRICATION SYSTEM 5 INSTALLING AND CONNECTING GAS LINES 6 GENERATOR ELECTRICAL CONNECTION 7 TECHNICAL SPECIFICATIONS 8 SPARE PARTS LIST WARRANTY...

Page 3: ...to factory settings This unit can run on natural gas NG or propane LPG Please pay attention to all factory settings Unit comes already preset to one fuel or the other Before starting generator Read th...

Page 4: ...e Instructions The manufacture suggest that these rules for safe operation be copied and posted in potential hazard areas Safety should be stressed to all operators potential operators and service tec...

Page 5: ...erator investment 4 Automatic Transfer Switch ATS and Function Automatic Transfer Switches are critical compo nents of any emergency or standby power system They are used for transferring essential lo...

Page 6: ...eur l int rieuroudans un secteurinclus m mesi les fen tres et les portessontouvertes 2 Fuel System Fuel Vapors are highly explosive and can cause severe injury or death Use extreme care when handling...

Page 7: ...ause severe injury or death Electrocu tion is possible whenever electricity is present Ensure you comply with all applicable state and local codes and standards Electrically ground the generator set t...

Page 8: ...y can cause severe injury or death You must install a manual or automatic transfer switch on all standby power applications and installations This is to prevent the back feeding of electrical current...

Page 9: ...position Likewise the switch turns the flow of fuel off to the engine when placed in the OFF O push down position Emergency Stop Switch Function The photo above shows Emergency Stop Switch on outside...

Page 10: ...by authorized licen sed personnel Before starting engine for the first time engine oil and radiator coolant must be added An initial fluid inspection and pre check is recommended before starting gens...

Page 11: ...Tap Water Using non distilled water creates scale in the radiator causing corrosion and premature wear 3 Fuel Conversion Do not touch hot engine parts The engine and exhaust system components become...

Page 12: ...hase of a pressure reducing valve might be required and not included with this unit 4 Electrical Connections If the generator set is used for standby power install properly sized automatic transfer sw...

Page 13: ...el away from battery When replacing battery always use the same size battery and number type 12V Lead acid battery CAUTION Do not dispose of battery or batteries in a fire Batteries are capable of exp...

Page 14: ...emove the radiator cap Check lists Check for fluid and coolant leaks Inspect inside and out of the radiator to ensure no excessive dirt is present Check the radiator coils and ensure no dust dirt or f...

Page 15: ...ain See page 26 5 Drain oil from engine Place drain pan under pre plumed oil line and open valve allowing all oil to drain See page 26 6 Ensure engine is in good technical condition keep all surfaces...

Page 16: ...ure failure I Breaking in Period of New Engine The life of the engine is greatly determined by the state of the first cycle of use It is recommended that the oil be replaced after only 10 hours of use...

Page 17: ...in hose Open oil drain valve to drain out all engine oil Close oil drain valve and replace with recommended oil amount Start engine and allow new oil to circulate and fill oil filter for three minutes...

Page 18: ...of the Cooling System When the engine is operating there must be enough antifreeze and distilled water in the radiator system to insure proper engine cooling It is suggested to check it regularly bef...

Page 19: ...are secure If hoses become deformed develop bulges hardening or cracking is visible they need to be chan ged immediately Inspect and clean the cooling fins on the radiator regularly use compressed ai...

Page 20: ...water pump belt when it is cracked missing pieces of rubber or singes of considerable wear CONTROLLER FEATURES LCD display easy to operate System voltage frequency selection and engine configuration M...

Page 21: ...placement parts and accessories not authorized by Chongqing Panda Machinery Co Ltd Owner or operator abuse or neglect such as late servicing and maintenance and improper stora ge Damage to parts fixtu...

Page 22: ...ure all steps are taken to render the machine safe before attempting to work or service the generator system Parts of the generator are rotating at high speeds and are hot during operation Exercise ca...

Page 23: ...en this occurs load circuits are transferred to the STANDBY generator power source To prevent possible injury if such a start and transfer occur always set the generator s AUTO OFF MANUAL switch to it...

Page 24: ...standby generator set may be packaged with an automatic transfer switch ATS This ETL listed 2 pole switch is rated at 200 AC amperes at 250 volts maximum The 200 Amp transfer switch is rated for indoo...

Page 25: ...NFPA 37 and NFPA 70 standards as well as any other federal state and local codes for minimum distances from other structures 1 Place the mounting area as close as possible to the transfer switch and f...

Page 26: ...to ensure that forks are wide enough to lift the unit from the bottom Fully insert the fork legs completely through the bottom of the machine Pay attention to the machi ne components avoiding damage...

Page 27: ...Only use oil having the following SAE viscosity ratings Fill with the recommended amount of oil as specified Overfilling or under filling can cause damage to the engine Use the following recommended o...

Page 28: ...not drained off it can seriously affect its performance 2 When using NG as fuel Before each operation you should check the integrity of the various components and handle any loose fasteners immediatel...

Page 29: ...Most all applications will require an external manual shutoff valve on the fuel line 3 Only use UL Listed or AGA approved flexible fuel line in accordance with local regulations when connecting the ga...

Page 30: ...30 6 After checking and testing gas pressure regulator close the main shutoff valve Single Phase External Power Connections and Wiring Diagram...

Page 31: ...lk the hole inside the house as well 3 Remove knockout in the back of connection box feed wires through the back of the box and secure the conduit with lock nut 4 Mount connection box over whole in st...

Page 32: ...Installing battery take off red cap on positive battery terminal Use a multi meter to check voltage of battery before installing and starting If reading is below 12 6V recharge battery Loosen positive...

Page 33: ...ain access to the connection area 5 Feed the wires through the back of the generator and secure the conduit with locking nut 6 Run power leads through the strain relief provided 7 The circuit breaker...

Page 34: ...nerator Please refer to No 2 6 of Automatic Stop Sequence for detail procedures Digital Controller Indicator Lights Stop Reset Stop running generator in Auto Manual mode Lamp test press at least 3 sec...

Page 35: ...t value otherwise over speed and under speed condition may occur simultaneously Refer to the SmartGen Controller Manual for more detailed parameters and settings CAUTION Please set the generator frequ...

Page 36: ...ter the warm up delay if generator status is normal its indicator will be illuminated If genera tor voltage and frequency have reached on load requirements then the generator close relay will be energ...

Page 37: ...rom the AC control wires Wrap insulation over the AC wires OR the DC wires but not both from the wire landing area to the outside of the generator Use cable lock to hold the insulation in place An imp...

Page 38: ...38 CAUTION Expand relay with high capacity start and fuel output is recommend CAUTION Expand relay must be used in generator closed outputs Single Phase ATS Wiring Diagram...

Page 39: ...39 EN Three Phase ATS Wiring Diagram...

Page 40: ...40 Controller Wiring Diagram...

Page 41: ...ut 5 1 0mm2 Ground connected is active B 15 GND The common port of sensor B has already connected 16 CHARGER D 1 0mm2 Connected with charger starter s D WL terminals Being hang up If there is no this...

Page 42: ...supply output Auxiliary Relay Output 1 5A DC28V supply output Auxiliary Relay Output 2 5A DC28V supply output Auxiliary Relay Output 3 5A DC28V supply output Auxiliary Relay Output 4 5A DC28V supply o...

Page 43: ...o water or corrosive substances can drip onto the transfer switch enclosure Always inspect the switch for shipping damage Never install a transfer switch that shows any damage Protect against impact a...

Page 44: ...tion panel Install a 2 pole breaker in the distribution panel to protect the transfer switch The required amp rating of the breaker depends on which transfer switch is used The ATS included with this...

Page 45: ...on to shut down the generator 9 Make sure the 2 pole circuit breaker installed in the main distribution panel is in the OFF position 10 Use the transfer handle to move the main contacts in the transfe...

Page 46: ...nerator only powers designated breakers and circuits that are already grouped together and wired into a separate specified distribution panel the ATS must be installed between the main electrical pane...

Page 47: ...switch 2 Engage the utility power and check line to line and line to neutral voltage at terminals on the transfer contactor If line to line voltage is not approximately 240 volts disengage utility pow...

Page 48: ...e to neutral voltage is not approximately 120 volts check the neutral connection between the ATS and generator 11 Transfer the generator s main circuit breaker to OFF position and put the mode switch...

Page 49: ...lease maintain according to specifications The following genset maintenance specifications are based on a good working environment and normal operating conditions Please strictly adhere to the followi...

Page 50: ...filter the torque is between 15N M 20N M When you remove the filter cartridge the oil level will drop Be sure to check the oil spills Pre plumed Oil Drain Line Direction A Tighten Direction B Loosen...

Page 51: ...ter saline water or mineral water is harmful to the engine Only use distilled water If not available boil water and allow cooling before adding to radiator Water Pump Belt Adjustment and Replacement T...

Page 52: ...ely Periodically clean the cooling fins of the radiator using compressed air IMPORTANT Lift lid and blow air from the inside out Do not force air through radiator from the outside in Winter Maintenanc...

Page 53: ...er y 1000 Hou r Oil Check Oil Level Replace Oil Filter Replace Air Filter Clean Replace Filter Element Spark Plug Check Replace Cooling System Check Coolant Level and Leakage Occurs Clean radiator Che...

Page 54: ...then oil pressure sensor and its connections High coolant temp alarm after crank disconnect Check coolant level then temperature sensor and its connections Shutdown Alarm Check related switch and its...

Page 55: ...6 High pressure in fuel line Handling method Use the spanner to open the joint softly if it leaks that proof the parts of before are ok use the same way to check one by one 7 Low pressure pipe bucklin...

Page 56: ...d Clear the water cycle 4 Pressure reducer low pressure chamber leaks or diaphragm broken repair or replace settle or replace 5 Air filter is too dirty check or clean 6 Solenoid valve fault closed 7 F...

Page 57: ...for Item 3 4 and 5 replace parts Temperature of the engine oil is too high Pressure of engine oil is low Temperature of engine coolant is too high 9 7 8 1 Starter will not engage 2 Week starter engag...

Page 58: ...1 Generator without power indication 1 Check whether battery is damaged 2 Fuse broken Check replace 2 Generator has power indication but no power output 1 Breaker not open 2 AC output is poorly conne...

Page 59: ...G MOTOR QDY112 12 V 0 8 kW BORE STROKE L4 65 5 74 mm mm ASPIRATION TYPE NATURAL ASPIRATION OIL CAPACITY 4 0 L ROTARY OIL FILTER YES CHARGING METHOD 14V 350 W switch power RECOMMEND BATTERY START CURRE...

Page 60: ...FREQUENCY PROTECTION YES ENCLOSURE CANOPY Powder coating PROTECTION LEVEL IP23 EMERGENCY STOP SWITCH YES FUEL SOLENOID VALVE Dual solenoid valve ENCLOSED MUFFLER YES SOUND INSULATION Double metal plat...

Page 61: ...61 8 SPARE PARTS LIST...

Page 62: ...62 EN...

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Page 67: ...r more nodes teaser on the surfaces of the cylinder and the piston or destruction of piston rings Also the warranty does not cover failure of the automatic voltage regulator due to incorrect operation...

Page 68: ...PR...

Page 69: ...NG LPG ISO...

Page 70: ...PR NG LPG ATS BNL SE BNL SE I...

Page 71: ...35...

Page 72: ...AC...

Page 73: ...35 ON OFF OFF CC SD SE SF SAE F C SAE W or W F to C SAE W or W F C SAE W or W...

Page 74: ...qts NG LPG LP LP...

Page 75: ...35 A LP ATS...

Page 76: ...ATS...

Page 77: ...35...

Page 78: ...OFF x...

Page 79: ...PR x NG LPG x API SE SP SG...

Page 80: ...x x x x x A B B A B...

Page 81: ...PR x...

Page 82: ...FULL...

Page 83: ...PR kgf lbs LCD...

Page 84: ...CFR I...

Page 85: ...PR AUTO OFF MANUAL ABC...

Page 86: ...NG LPG ETL ATS ETL AC NEC NEC AFCI...

Page 87: ...PR...

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Page 89: ...PR F C SAE W W F C SAE W W F C SAE W W qts...

Page 90: ...LPG NG NG LPG LPG LP LPG NG LPG NG...

Page 91: ...35 LP AGA LP UL Listed AGA...

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Page 95: ...35 GND GND AC ATS AC AWG...

Page 96: ...Controller O AUTO LED Close Gen...

Page 97: ...35 WTH STOP by cool LCD XX s LCD LCD Safety On LCD...

Page 98: ...Fail to stop LCD AWG AWG AWG AWG AWG AWG...

Page 99: ...35 DC AC AC DC...

Page 100: ...ATS...

Page 101: ...35 Three Phase ATS Wiring Diagram...

Page 102: ......

Page 103: ...ux mm B A Aux mm B A Aux mm B A Aux mm B A Aux mm B Aux mm B Aux mm B Aux mm B Aux mm B GND B MP mm B MP mm B S mm S S S S S mm S mm S mm RS RX mm GSM RS TX mm RS GND mm Gens AC U mm U A Gens AC V mm...

Page 104: ...DC V DC V W W AC V AC V ph N AC V AC V ph N AC V AC V ph N AC V AC V ph ph Hz Hz V to V RMS Hz max A DC V A DC V A DC V A DC V A DC V A DC V s mm x mm x mm mm x mm C RH C IP AC kV kg...

Page 105: ...35 ATS UL EZ...

Page 106: ...ATS EZ AC ATS...

Page 107: ...35 ATS OFF AUTO ON ON...

Page 108: ...x x x x ATS GND GND AC ATS AC AWG...

Page 109: ...35 NFPA E...

Page 110: ...MANUAL ATS BNL SE OFF OFF ON ATS AUTO ON...

Page 111: ...35 A B N M N M...

Page 112: ...B B...

Page 113: ...35 FULL...

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Page 115: ...dition Check radiator hose connection Change the coolant Check adjust Gas Line Exhaust System Screws and Nuts Check the gas line for damage Check to see if there is leakage tighten or replace if neede...

Page 116: ...LPG NG LPG Z Z v t d d v Z t d Y u e Z Z Z Z Za Z d Y Z Z Z Y e e Zm Z e Z Z e Y fyY Y Y uY t Z...

Page 117: ...EN Z Z f Z d Y Z m f Y c Z Z Y fu d d Y y Z Z y Y f Y Y fuY Z Zn Z d Y y d Y Y d Y Z Zf Y Z Z Z y Z Y Y Y f GND 35...

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Page 119: ...EN AC AVR 35...

Page 120: ...DAPD REG EB NG LPG LPG kVA NG kVA V LPG NG rpm QR cc ECM IGNITION QDY V kW L mm mm L V W CCA A AVR POLE F 35...

Page 121: ...EN HSC IP ft M dB A PET NG m hr LPG kg hr NG kPa LPG kPa mm mm kg kg...

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Page 128: ...ration Korea...

Page 129: ...www daewoopowerproducts com Manufactured under license of Daewoo International Corporation Korea...