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NOTE: 

If you crank the starter to long, the battery may be drained too much to provide enough 

energy for proper engine ignition. Also, when the diesel engine is operating, let the key retain in the 
"ON" position. 

Check the height of the electrolytic solution in the battery once a month. lf the level of the liquid 
drops to low, fill it with distilled water until it reaches the high mark. lf there is not enough elec-
trolytic solution, then the diesel engine cannot be started. 1t is important to keep the liquid level 
between the high and low limits. 
If the level in the battery is too high, the liquid may flow out and end up on surrounding parts resul-
ting in corrosion of these parts. 

NOTE:

 Avoid too much or to little of electrolytic solution. Check and fill it once a month. 

2-5 Proper operation of the generator set
2-5.1 Operating the diesel engine

1. Pre-heat the diesel engine for 3 minutes under no load conditions.
2. First check the height of the lubricating oil level, if it is low, refill it. Our diesel engines are equi-
pped with an alarm system that will notify you if the oil pressure is to low. The alarrn system will shut 
down the engine if the oil pressure is to low.
3. Do not adjust the speed limit regulation nut or the fuel adjustment bolt. These bolts have been set 
by the factory already, changing them will aff ect the porperties of the engine performance.

2-5.2 Checks during engine operation

1. Check to see if there are abnormal noises.
2. Check to see if the performance is good or bad.
3. Check the color of the exhaust gases (whether it is too black or too white). lf any of these condi-
tions exist, stop the engine and find the cause of the problem. lf no problems are found, please 
contact your local dealer or our nearest company branch.

2-6 Loading
2-6.1 Load conditions

Exert loads in accordance with the specified
parameters.

2-6.2 Output of electricity

1 . Raise the revolutions per minute (turn the speed handle to the max setting) of the generator to 
get the maximum power out of the generator. If not, the automatic voltage regulator device will 
excite and doing this for long periods of time will cause the capacitar to burn.
2. For the rated speed of the generator, please refer to Chapter 1, ítem 1-1 technical specification 
and data.
3. Observe the pointer of the voltmeter, it should point to 220V ± 5 % (50Hz). (For 60Hz set, it will be
240V ± 5% ). This is the reading of the voltage at the ac socket.

CAUTION:

 Do not start more than two machines at the same time. The machines should be started 

one ty one. Do not use the floodlight at the same time when using other devices.

4. When connecting devices to the generator, make sure to connect these devices in order. Connect 
the large loads onto the generator first. If everything is functional, smaller loads can then be added. 
If the generator shuts off, it may be because the load being drawn by all the various devices are too 
high. In this event, decrease the number of small devices until everything is functional. The total 
drawn power should not exceed the maximum output power of the generator. Please see Table 1-1 
for technical specifications of what the generator can output. In order to reset the generator after 
overdrawn power, let it sit for several minutes. If the indication of the voltemeter is too high or too 
low, adjust the speed accordingly. If there are problems, stop the generator immediately and fix the 
issue.
5. Make sure you are operating your generator in a well-ventilated area. The generator should never 
be covered with anything to prevent overheating the generator.

2-6.3 Charging the battery

1. For the electric starter generator, the 12V battery is automatically charged through the regulator
on the generator when it is running.
2. If the generator is not used for long periods of time, the battery should be disconnected to avoid
energy loss from the battery.
3. Do not connect the negative and positive terminals of the battery together at any time. Doing so
will damage the battery.
4. Do not reverse the polarities when attaching the battery cables to the battery. Doing so will 
damage both the battery and the electric starter.
5. When charging the battery, the battery produces flammable gases. Do not smoke, flames, and
sparks get near the battery while it is charging as this may cause a fire. To avoid sparking while
connecting the cables to the battery, first, connect the cables to the battery then to the motor. To
disconnect battery cables, first disconnect the motor end of the cable.

2-7 Stopping the generator

1. Take the electrical load off the generator.
2. Tum generator air switch off.
3. Put the speed handle in the "RUN" position and let the engine run for 3 minutes after unloading. 
Do not stop the diesel engine immediately let it warm down. Stopping the diesel engine suddenly 
may raise the temperature of the engine abnormally and lock the nozzle and damage the diesel 
engine.
4. Press down on the brake handle.

10

Summary of Contents for DDAE8000SE

Page 1: ...Manufactured under license of Daewoo International Corporation Korea www daewoopowerproducts com USER S MANUAL DDAE8000SE Diesel generator...

Page 2: ...INDEX 1 TECHNICAL SPECIFICATIONS AND DATA 3 2 OPERATING THE DIESEL GENERATOR 3 3 MAINTENANCE 12 4 OVERHAULING AND TROUBLESHOOTING 16 5 PART LISTINGS 17 6 REMOTE CONTROL INSTRUCTIONS 22 WARRANTY 23 1...

Page 3: ...r or an optional electric starter Large fuel tank Automatic voltage stabilizer NFB circuit protector AC and DC outputs Low oil pressure sensor The air cooled diese generators are widely used when elec...

Page 4: ...asoline kerosene and or other fuels other than light diesel fuel Keep all flammable fuels away from the generator as the generator may spark and ignite these gases In order to prevent fires from occur...

Page 5: ...While operating the generator wear safe shoes and suitable clothes during operation Always keep children and animals away from the generator 2 1 6 Battery The electrolytic liquid of the battery conta...

Page 6: ...ap 2 2 2 Fill engine oil Fubrication Oil Filling Inlet Put the generator set in level state Fill the oil into the oilfilling inlet At the time of checking the oil level it is necessary only to lightly...

Page 7: ...to drain all the oil out or sorne impurities will remain in the engine WARNING Don t fill engine oil when diesel is operating 2 2 3 Check air filter 1 Loosen the butterfly nut take the cover of the ai...

Page 8: ...the capacitor is turned off Otherwise it will burn tpe capacitor For silent set the inspection may not be carried out 2 2 5 The fuel and oil in a new engine is drained before sold Before you start the...

Page 9: ...ine the engine must be properly broken in The break in period is about 20 hours l Avoid overloading the engine when brand new 2 Change the engine oil according to specifications An oil change for a br...

Page 10: ...ne failure 2 4 2 Electric starting The procedures for preparing to start eh engine are the same as the manual starting engine 2 4 3 Battery 1 Insert key into ignition and put it in the off position 2...

Page 11: ...Operating the diesel engine 1 Pre heat the diesel engine for 3 minutes under no load conditions 2 First check the height of the lubricating oil level if it is low refill it Our diesel engines are equi...

Page 12: ...too low adjust the speed accordingly If there are problems stop the generator immediately and fix the issue 5 Make sure you are operating your generator in a well ventilated area The generator should...

Page 13: ...u feel resistance this is when the piston is on the compression stroke where the intake and exhaust valves are closed What this does is prevent the engine from rustiong when not in use 3 MAINTENANCE 3...

Page 14: ...anging the engine oil every 100 hours Take the oil cover out Take off the oil drain plug when the diese engine is still hot Be careful of hot oil and hot engine as you may get burned The bolt is locat...

Page 15: ...mmended time period for cleaning the fuel filter is 6 months or 500 hours of operation a To do this first drain the fule from the fuel tank b Loosen the small screws on the fuel switch and remove the...

Page 16: ...ting oil in it ten cover the plughole up again 4 For manual starting generators press the decompression handle down and pull the recoil handle 2 or 3 times This pushes the intake out Do not start the...

Page 17: ...g or have any questions please feel free to contact your local dealer or with our company directly Below is a list of sorne information you should have ready before contacting your local dealer or us...

Page 18: ...s diesel engine 1 2 Starter Motor 1 3 Flywheel generator 1 4 Bolt 2 5 Voltage Regulator 1 6 Battery Cable red black 2 7 Battery 1 8 Oil level sensor 1 9 Generator 1 10 Output panel assembly 1 11 Throt...

Page 19: ...elbow 1 3 Left outer cover 1 4 Fuel gauge 1 5 Fuel tank sleeve 1 6 Main cover 1 7 Door knob 1 8 Right outer cover 1 9 Output panel assembly 1 10 Air cleaner cover 1 11 Lower chassis 1 12 Engine tray...

Page 20: ...ntity 1 Positive DC port 1 2 Negative DC port 1 3 Grounded bolt 1 4 Bolt 2 5 Large nut 1 6 Bolt 2 7 Boly 2 8 Large nut 1 9 Current adjusting switch 1 10 3 Prong socket 6 11 Bolt 6 12 Electric panel bo...

Page 21: ...Nut 2 25 Breaker 1 26 Wiring hamess 1 27 Electrical box 1 Generator head assembly Number Part Description Quantity 1 Front end cover 1 2 Diode 2 3 M4 x 8 Bolt 2 4 Fan Blade 1 5 Bearing 1 6 Rotor Unit...

Page 22: ...7 Large flat washer 6 4 8 Fuel tank lining 4 9 Shock absorbing gasket 4 10 Fuel tank 1 11 M6 Nut 4 12 O ring seal 1 13 Fuel tank filter 1 14 O ring gasket 1 15 Fuel filter cover 1 16 Cover 1 17 Wing n...

Page 23: ...tery in the remote contro1 23A 12V 2 Operation procedures I Remote control starting DO NOT USE THE STARTING SWITCH The generator will automatically start when you press the l key twice If starting in...

Page 24: ...r more nodes teaser on the surfaces of the cylinder and the piston or destruction of piston rings Also the warranty does not cover failure of the automatic voltage regulator due to incorrect operation...

Page 25: ...www daewoopowerproducts com Manufactured under license of Daewoo International Corporation Korea...

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