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4. OVERHAULING AND TROUBLESHOOTING
4-1 Overhauling and troubleshooting procedures
lf cannot generate electricity still, please contact with dealer of our company or with our company
directly.
4-2 Questions and Answers
If you do not understand anything or have any questions, please feel free to contact your local
dealer or with our company directly. Below is a list of sorne information you should have ready
before contacting your local dealer or us.
1. Model of diesel engine generator and engine model number.
2. State of residency
3. Number of hours of operating equipment along with the problem that occurred.
4. A detailed condition and time when the problem occurred, in other words,
climate and atmosphere.
5. PART LISTINGS
Overall view of engine generator assembly
Number
Part Description
Quantity
1
Series diesel engine
1
2 Starter
Motor
1
3 Flywheel
generator
1
4 Bolt
2
5 Voltage
Regulator
1
6
Battery Cable(red,black)
2
7 Battery
1
8
Oil level sensor
1
9 Generator
1
10
Output panel assembly
1
11
Throttle
cable
2
12
Connector assembly
1
13
Capacitor
1
14
Bolt
2
15
Voltage Regulator Bracket
1
16
Bolt
2
Exploded view of frame assembly
Number
Part Description
Quantity
1
Muffler cover plate
1
2 Muffler
elbow
1
3 Left
outer
cover
1
4 Fuel
gauge
1
5 Fuel
tank
sleeve
1
6 Main
cover
1
7 Door
knob
1
8 Right
outer
cover
1
9
Output panel assembly
1
10
Air
cleaner
cover
1
11
Lower
chassis 1
12
Engine
tray
mounts
4
13
Engine/Generator
tray 1
14
Wheels 4
15
Battery 1
16
Battery tie down
1
17
Long
cover
plate
1
Electric panel parts drawing
Number
Part Description
Quantity
1
Positive DC port
1
2 Negative
DC
port
1
3 Grounded
bolt 1
4 Bolt
2
5 Large
nut
1
6 Bolt
2
7 Boly
2
8 Large
nut
1
9
Current adjusting switch
1
10
3
Prong
socket 6
11
Bolt
6
12
Electric
panel
bolt
1
13
Electric
panel
1
14
Starter
switch
6
15
Large
nut
1
16
Oil
alert
lamp
1
17
Hour
meter
2
18
Hour
meter
bolts
1
19
DC
fuse 1
20
Voltmeter
1
21
Nut
2
22
4
prong
socket 1
23
Breaker
bracket
1
24
Nut
2
25
Breaker
1
26
Wiring
hamess
1
27
Electrical
box
1
Generator head assembly
Number
Part Description
Quantity
1
Front end cover
1
2
Diode
2
3
M4 x 8 Bolt
2
4
Fan
Blade
1
5
Bearing 1
6
Rotor
Unit
1
7
Center
bolt
1
8
Motor
cover
1
9
Stator
1
10
Long
bolt
4
11
Capacitar
1
12
Wiring
Seat
1
13
M5 x 15 Bolt
6
14
Stator
Unit
1
15
Dust
Cover
1
Fuel system components
Number
Part Description
Quantity
1
Fuel
Cap
1
2
Seal
1
3
Filtering
cup
1
4
M5 x 10 screw
2
5
Fuel lever indicator
1
6
M6 x 2 5 Bolt
4
7
Large flat washer 6
4
8
Fuel tank lining
4
9
Shock absorbing gasket
4
10
Fuel
tank
1
11
M6
Nut
4
12
O ring seal
1
13
Fuel tank filter
1
14
O ring gasket
1
15
Fuel filter cover
1
16
Cover
1
17
Wing
nut
1
18
Fuel
line
2
19
Fuel
inlet
pipe
1
20
High pressure fuel pump
1
21
High pressure fuel pipe
1
22
Fuel
injector
1
23
Overfill
tube
2
24
Fuel overfill pipe
1