S0103010K
Page 8
Wheel Loader Safety
INSIDE OPERATOR'S COMPARTMENT
When entering the operator's compartment, always remove all mud and oil from the soles of your shoes. If
you operate the accelerator and brake pedals with mud or oil stuck to your shoes, your foot may slip and
this may cause a serious accident.
Clean grease and dirt from pedals and controls. This contributes to safe operation. Cleaning also provides
an opportunity to inspect equipment. Minor damage can be repaired or corrected before major problems
result.
Keep cab floor and consoles free of tools and personal items.
After using the ashtray, make sure that any matches or cigarettes are properly extinguished, and be sure to
close the ashtray. If the ashtray is left open, there is danger of fire.
Do not stick suction pads to the window glass. Suction pads act as a lens and may cause fire.
Do not leave lighters laying around the operator's compartment. If the temperature inside the operator's
compartment becomes high, there is danger that the lighter may explode.
Do not use cellular telephones inside the operator's compartment when driving or operating the machine.
There is danger that this may lead to an unexpected accident.
Never bring any dangerous objects such as flammable or explosive items into the operator's cab.
To ensure safety, do not use the radio or music headphones when operating the machine. There is danger
that this may lead to a serious accident.
When operating the machine, do not put your hands or head out of the window.
When standing up from the operator's seat, always place transmission neutral lock lever in the "LOCK"
position and set pilot cutoff switch to "O" (OFF) position. If you accidentally touch the work equipment
levers when they are not locked, the machine may suddenly move and cause serous injury or damage.
When leaving the machine, lower the work equipment completely to the ground, set transmission neutral
lock lever in the "LOCK" position, set pilot cutoff switch to "O" (OFF) position, "APPLY" parking brake, and
shut down engine. Use the key to lock all the equipment. Always remove the key and take it with you.
CLOTHING AND PERSONAL PROTECTIVE
ITEMS
Contain long hair, and avoid loose clothing and
jewelry. They can catch on controls or in
protruding parts and cause serious injury or
death.
Do not wear oily clothes. They are highly
flammable.
Full eye protection, a hard hat, safety shoes and
gloves may be required at the work site.
While working on the machine, never use
inadequate tools. They could break or slip,
causing injury, or they may not adequately
perform intended functions.
HAOA020L
Figure 1
Summary of Contents for Mega 500-V
Page 4: ...1SAFETY ...
Page 41: ...1SPECIFICATIONS ...
Page 47: ...S0203070K Page 6 Specifications for Mega 500 V ENGINE PERFORMANCE CURVES AHS3720L Figure 2 ...
Page 55: ...S0203070K Page 14 Specifications for Mega 500 V ...
Page 56: ...1GENERAL MAINTENANCE ...
Page 70: ...S0302000 Page 14 General Maintenance Procedures Return to Master Table of Contents ...
Page 83: ...1UPPER STRUCTURE ...
Page 85: ...S0403040K Page 2 Counterweight TABLE OF CONTENTS Specifications 3 Counterweight 3 ...
Page 87: ...S0403040K Page 4 Counterweight ...
Page 98: ...1LOWER STRUCTURE AND CHASSIS ...
Page 104: ...S0502020K Page 6 Center Joint Articulation Joint ...
Page 105: ...1ENGINE AND DRIVE TRAIN ...
Page 118: ...S0602170K Page 13 Axle ZF AP 420R Figure 9 ...
Page 119: ...S0602170K Page 14 Axle ZF AP 420R ...
Page 121: ...S0602170K Page 16 Axle ZF AP 420R FINAL DRIVE AP 407 409 Figure 10 ...
Page 123: ...S0602170K Page 18 Axle ZF AP 420R AP 411 415 Figure 11 ...
Page 125: ...S0602170K Page 20 Axle ZF AP 420R AP 417 420 Figure 12 ...
Page 129: ...S0602170K Page 24 Axle ZF AP 420R Differential Carrier RK Figure 14 ...
Page 131: ...S0602170K Page 26 Axle ZF AP 420R Differential Carrier DK ...
Page 135: ...S0602170K Page 30 Axle ZF AP 420R Differential Carrier HK Figure 16 ...
Page 178: ...S0602170K Page 73 Axle ZF AP 420R ILLUSTRATED TABLE Figure 152 ...
Page 194: ...S0602170K Page 89 Axle ZF AP 420R ILLUSTRATED TABLE Figure 196 ...
Page 210: ...S0602170K Page 105 Axle ZF AP 420R ILLUSTRATED TABLE Figure 242 ...
Page 225: ...S0602170K Page 120 Axle ZF AP 420R ILLUSTRATED TABLE Figure 289 ...
Page 251: ...S0605050K Page 26 Air Conditioner Return to Master Table of Contents ...
Page 261: ...S0607080K Page 10 Transmission and Torque Converter ZF 4WG 310 Figure 2 ...
Page 264: ...S0607080K Page 13 Transmission and Torque Converter ZF 4WG 310 ...
Page 271: ...S0607080K Page 20 Transmission and Torque Converter ZF 4WG 310 ...
Page 296: ...S0607080K Page 45 Transmission and Torque Converter ZF 4WG 310 ...
Page 447: ...S0607900C Page 36 Transmission Error Codes ZF ...
Page 448: ...1HYDRAULICS ...
Page 478: ...S0705010 Page 22 Cylinders Return to Master Table of Contents ...
Page 489: ...S0708460K Page 11 Main Pump Denison T6DMY Series ...
Page 490: ...S0708460K Page 12 Main Pump Denison T6DMY Series PARTS LIST Figure 8 ...
Page 504: ...S0708460K Page 26 Main Pump Denison T6DMY Series ...
Page 508: ...S0708470K Page 4 Steering and Brake Pump Denison T67DB Series PARTS LIST Figure 2 ...
Page 514: ...S0708470K Page 10 Steering and Brake Pump Denison T67DB Series DISASSEMBLY Figure 5 ...
Page 521: ...S0708470K Page 17 Steering and Brake Pump Denison T67DB Series ...
Page 522: ...S0708470K Page 18 Steering and Brake Pump Denison T67DB Series REASSEMBLY Figure 15 ...
Page 528: ...S0708470K Page 24 Steering and Brake Pump Denison T67DB Series ...
Page 548: ...S0709476K Page 2 Pilot Control Valve Return to Master Table of Contents ...
Page 554: ...S0709476K Page 8 Pilot Control Valve Return to Master Table of Contents ...
Page 557: ...S0709665K Page 3 Flow Amplifier Danfoss GENERAL DESCRIPTION Figure 1 ...
Page 558: ...S0709665K Page 4 Flow Amplifier Danfoss PARTS LIST Figure 2 ...
Page 609: ...S0709730K Page 7 Power Steering Unit Return to Master Table of Contents ...
Page 632: ...S0709730K Page 30 Power Steering Unit Return to Master Table of Contents ...
Page 638: ...S0709750K Page 6 Restriction Valve Return to Master Table of Contents ...
Page 644: ...S0793060K Page 6 Hydraulic Schematic Mega 500 V Return to Master Table of Contents ...
Page 645: ...1ELECTRICAL SYSTEM ...
Page 654: ...S0802190K Page 9 Electrical System Return to Master Table of Contents ...
Page 658: ...S0802190K Page 13 Electrical System Return to Master Table of Contents ...
Page 676: ...S0802190K Page 31 Electrical System Return to Master Table of Contents ...
Page 685: ...S0893060K Page 6 Electrical Schematic Mega 500 V Return to Master Table of Contents ...
Page 686: ...1ATTACHMENTS ...