Daewoo TAPER 40, Operation Manual

Page 1: ...VERTICAL MACHINING CENTER MACHINE OPERATION MANUAL INTRODUCTION PRECAUTION BASIC OPERATION VMCTOPES8D51...

Page 2: ...this manual and the actual details of the delivered machine due to the continuous improvements Contents Item Description Remark Page Machine manual Precautions manual Precautions Made by DAEWOO Volum...

Page 3: ...f particular importance 1 Indicates an imminently hazardous situation which if not avoided will result in death or serious injury 2 Indicates potentially hazardous situation which if not avoided could...

Page 4: ...and be able to communicate 5 Always be sure to wear suitable clothes 6 Always check that there are no obstacles in and around the machine 7 Do not handle the electrical equipment with wet hand 8 Insp...

Page 5: ...l 2 Always check that there are no obstacles against operation in and around the machine 3 Check the electric cabinet doors are closed 4 A momentary power stoppage due to a power failure or lightening...

Page 6: ...any moving unit while the machine is operating Be careful that the machine stops completely before touching it 8 When loosening the bolts on the fixture be sure to loosen them gradually 9 Clean thoro...

Page 7: ...ghly beforehand After debugging any bug in program start the program in single block mode If no error occurs start it in automatic mode 8 Never touch any moving unit while the machine is operating Be...

Page 8: ...hile maintenance is performed 8 Turn off the main power in case that any danger can occur when power on and attach the warning sign saying Never power on around main switch 9 Always turn off the main...

Page 9: ...eration manual and refer occasionally Please refer to extra option manuals about the operation for optional accessories which are not mentioned here Contents Item Description Remark Page Section 1 Gen...

Page 10: ...he contents in this chapter can be applicable to all machine tools so they should be observed carefully Contents Item Description Remark Page 1 1 Operation panel OP 031 and machine control panel 1 1 1...

Page 11: ...gency stop button B Slots for control devices d 16mm C Reset button D Program control E Operating modes machine functions F User keys t1 to T15 G Direction keys with rapid traverse override R1 to R15...

Page 12: ...ne from overvoltage 2 Rotary switch Switch to select the operation mode speed rate etc 3 Toggle switch Switch to select the operation mode or use unuse of each func tion 4 Key switch Switch only opera...

Page 13: ...ion immediately on emer gency and to be released with CW turnng 7 Button Switch to start stop the function and also to have the lamp in it if necessary 8 Handle Device to generate the pulse in proport...

Page 14: ...ymbol Description ATC Automatic tool changer 1 Tool 2 Tool magazine 3 Waiting pot 4 Double tool changer arm Table 5 Pallet Table 6 Workpiece Spindle head 7 Spindle head Lubrication 8 Lubrication Coola...

Page 15: ...rol Jog 2 Manual data input MDI Manual data automatic MDA 3 Automatic 4 Reference position appreach 5 Machine and workpiece coordinate system Command 6 Start 7 On while pushing 8 1 cycle 9 Stop 10 Res...

Page 16: ...ogram process 16 Optional stop 17 Optional block skip 18 Program restart 19 Program end Machine 20 Machine ready 21 Over travel 22 Alarm Position 23 Reference point 24 Change position 25 Teach in 26 R...

Page 17: ...f attached operational device 2 2 2 2 Main OP device 2 3 2 3 ATC OP device 2 15 2 4 Chip conveyor OP device 2 17 2 5 Maintenance OP device ACE HP500 HP630 only portable 2 18 Descriptions 2 0 2 5 2 2 2...

Page 18: ...y of electric device it has also the function to turn on off the main power Symbol Description Remark Page 1 Main power N F B switch To turn on off the main power Automatic cutting off overvoltage 2 C...

Page 19: ...erational devices etc Symbol Description Remark Page 1 MDI CRT devices Refer to 2 2 1 2 4 2 Main OP panel Refer to 2 2 2 2 5 3 MPG Manual pulse generator Refer to 2 2 3 2 13 4 Aux OP panel 5 Power out...

Page 20: ...a and machine state 2 Edit button Alphanumenic Keypad editing cursor keys 3 machine area button Direct branch to Machine 4 Recall Return button Return to the next higher menu 5 Soft button Horizental...

Page 21: ...Refer to 2 2 2 2 2 6 3 Incremental buttons Refer to 2 2 2 3 2 7 4 Program control Refer to 2 2 2 4 2 7 5 Buttons Refer to 2 2 2 5 2 8 6 Spindle control Refer to 2 2 2 6 2 10 7 feed control Refer to 2...

Page 22: ...function Please refer to NC instruction for detail information Symbol Description Function Remark AUTO Program execution Program input edit MDI MDA Operation with MDI MDA Teach in Creation of program...

Page 23: ...ment size Incremental feed 10 Incremental traverse with 10 incre ment size Incremental feed 100 Incremental traverse with 100 incre ment size Incremental feed 1000 Incremental traverse with 1000 incre...

Page 24: ...FLICKER To supply coolant continuously AUTO LEDON ON OFFbyprogramcommand OFF LED OFF Function ignored Option Coolant flushing MANUAL LED FLICKER To supply coolant continuously AUTO LEDON ON OFFbyprog...

Page 25: ...dle CW direction select Used to turn the spindle in CW direc tion Direction of right thread Spindle CCW direction select Used to turn the spindle in CCW direction Direction of left thread Spindle stop...

Page 26: ...peed is commanded 2 Spindle control buttons Please refer to NC instruction for detail information Symbol Description Function Remark 50 120 Spindle speed override 50 120 Speed in proportion to the com...

Page 27: ...efer to NC instruction for detail information Symbol Description Function Remark 0 120 Feedrate override 0 120 Speed in proportion to the command Rapid traverse override 0 100 Speed in proportion to t...

Page 28: ...machine data it is also possible to set access to programs data and functions to suit the user s requirements The keyswitch has three different colored keys which can be removed in the specified posi...

Page 29: ...age 1 Axis selection rotary switch Refer to 2 2 3 1 2 14 2 Feed selection rotary switch Refer to 2 2 3 2 2 14 3 Handle Refer to 2 2 3 3 2 15 4 Handle mode confirm lamp Lighting when handle mode select...

Page 30: ...lect X axis handle feed Y Y axis To select Y axis handle feed Z Z axis To select Z axis handle feed 4TH 4th axis To select 4th axis handle feed Option Symbol Description Function Remark X1 1 times Met...

Page 31: ...e Used to move the axis to direction Symbol Description Function Remark direction To move the axis direction Marking point Point to check quantity direction To mvoe the axis direction Main OP devices...

Page 32: ...op switch Refer to 2 2 2 2 2 8 2 Manual Auto selection toggle switch To select ATC OP devices manual operation mode possible impossible 3 Tool Mag CW rotation To turn the tool magazine in CW 4 Tool Ma...

Page 33: ...3 2 ARMLESS ATC OP devices English For CE Symbol Description Function Remark 1 Tool Mag CW rotation button To turn the tool magazine in CW 2 Tool Mag CCW rotation button To turn the tool magazine in C...

Page 34: ...nglish For CE 1 Button itself or extra lamp are used to indicate the unclamp state according to the machine specifications Symbol Description Function Remark 1 Unclamp operation button To unclamp the...

Page 35: ...ard button To rotate the chip conveyor to forward direction 3 Reverse button To rotate the chip conveyor to reverse direction while pushing Maintenance Inspection 4 Power on confirm lamp Light when th...

Page 36: ...tions in machine instruction manual 2 Programmer must understand fully the contents in NC instruction manual Contents Item Description Remark Page 3 1 Power on To prepare the operation 3 1 3 2 Warming...

Page 37: ...mark 1 Check the machine state and interference Machine Refer to precautions instruction manual 2 Main N F B switch ON Electric cabinet Spindle fan ON Work light avail able Monitor ON Lub pump ON Cool...

Page 38: ...every morning 1 Method of warming up 1 Load free operation more than 15 minutes longer in winter 2 To check tool change function 3 To check pallet change function 4 To check the spindle rotation and o...

Page 39: ...ATC 3 4 3 3 2 Tool loading unloading into magazine 3 6 3 3 3 Tool number designation put 3 7 3 3 4 Tool number check 3 8 3 3 5 Manual reference point return Manual operation of axes system 3 9 3 3 6 J...

Page 40: ...Check the machine state and interference ATC Refer to precautions instruction manual 2 Select manual mode ATC OP devices 3 Push the tool maga zine CW rotation button Rotating while pushing Check tool...

Page 41: ...tate and interference ATC Refer to precautions instruction manual 2 Select JOG mode MainOP panel 3 Push the tool magazine CW rotation button ATC OP devices Rotating while pushing Check tool position 4...

Page 42: ...le block function etc Alarm displayed 3 3 2 2 ARMLESS ATC In case of armless ATC The spindle tool pull outer is not necessary Operator can easily load or unload tool using both one s hands Step Operat...

Page 43: ...Tool number 3 It s not necessary to check the tool position again during nor mal operation condition 4 Please check the tool num ber and position after set up change or ATC maintenance etc 5 Please c...

Page 44: ...gazine It s the method to check the tool number in tool magazine and spindle head Step Operation Location Remark 1 Check tool position Tool magazine spindle head 2 Search tool list screen MDI CRT Refe...

Page 45: ...eck machines state and interference Each axis Refer to precautions instruction manual 2 Select jog mode Main OP panel 3 Select ref return mode 4 Select the axis Refer to below paragraph 1 5 Select rap...

Page 46: ...is Refer to below 4 Check axis position Selected axis 5 Select feed override Main OP panel Select rapid speed over ride 6 Select moving direction Selected axis cutting feed 7a cutting feed 7b rapid fe...

Page 47: ...machines state and interference Each axis Refer to precautions instruction manual 2 Select JOG mode Main OP panel 3 Select HANDLE mode 4 Select the axis 5 Check axis position and select feed speed Se...

Page 48: ...Refer to precautions instruction manual 2 Select JOG mode Main OP panel 3 Select rotation or stop Spindle head Rotation 4a Stop 6c 4 Select spindle speed with Spindle override switch Main OP panel Re...

Page 49: ...g unloading operation Main OP panel MDI or manual operation 4 Select JOG mode 5 Select tool loading or unloading Spindle head Loading 6a Unlaoding 6b 6 a Grip the loading tool Storge box b Grip the to...

Page 50: ...uction manual 2 Select a desired motion Chip conveyor Rotation Step 3a Stop Step 4c 3 a Select a desired direction Forward For auto operation Reverse For maintenace Forward Step 4a Reverse Step 4b 4 7...

Page 51: ...but the method to make program and operate NC device MDI CRT etc is neglected Therefore please understand thoroughly NC instruction manual at first and always refer to that in every process Contents...

Page 52: ...ct AUTO or MDI mode Main OP panel 3 Program edit search MDI CRT devices Refer to NC instruction manual Step Operation Location Remark 1 Check machine state and interference Machine Refer to precaution...

Page 53: ...nction 6 Select use unuse of DRY RUN function 7 Select use unuse of FLOOD COOLANT function Main OP panel 8 Select use unuse of THRU TOOL COOANT func tion Option 9 Select WORK LIGHT ON 10 Adjust FEEDRA...

Page 54: ...ices Refer to NC instruction manual 5 Select ATUO of FLOOD COOLANT function Main OP panel 6 Select ATUO of THRU TOOL COOLATN function Option 7 Select WORK LIGHT ON 8 Adjust FEEDRATE OVERRIDE 9 Adjust...

Page 55: ...n None Automatic operation None Mach ine state Tool change Impossible Possible Pallet chante Impossible Possible Axis movement Impossible Possible Spindle rotation Impossible Possible Coolant ON OFF I...

Page 56: ...hine 4 Push CYCLE START button Main OP panel Button lighting Check machine motion Step Operation Location Remark 1 Check machine state and interference Machine Refer to precautions instruction manual...

Page 57: ...5 Reuse 6 5 Select unuse of OPTIONAL STOP function MDI CRT device 6 Push CYCLE START button Main OP panel Button lighting Check machine motion Step Operation Location Remark 1 Check machine state and...

Page 58: ...autions instruction manual 2 Confirm the machine stop Refer to 3 5 3 Move the axes to proper position Manual or MDI operation 4 Unload the workpiece and clean the machine Refer to precautions instruct...

Page 59: ...Item Description Remark Page 3 7 1 General alarm state reset Basic step to reset alarm 3 24 3 7 2 Tool change step execution Operation to check ATC motion 3 25 3 7 3 Manual rotation of tool change mo...

Page 60: ...instruction manual 2 Check ALARM message Machine alarm 1 NC alarm CRT 3 Adjust the abnormal state of each unit Machine Refer to machine instruction manual Adjust the abnormal state like as program ed...

Page 61: ...ATC OP devices ATC OP devices 7 Switch to ATC MAINTENANCE MODE by M39 command NC Panel 8 Select manual mode with operationm mode selec tion rotary switch Main OP panel Refer to machine instruction ma...

Page 62: ...heck contiuuously the interference with spindle head and waiting pot etc during step execution 3 Severe collision between spindle head and ATC can occur if manual tool change is not performed Once aft...

Page 63: ...Select MDI mode Main OP panel 4 Command tool to be changed with Txx code NC Panel 5 Execute SPINDLE ORIENTTION by M19 or SPOS 0 6 Switch tool change ready condition by M31 com mand 7 Move magazine to...

Page 64: ...ge condition Refer to 4 1 3 Select MDI mode Main OP panel 4 Select manual mode ATC OP devices 5 Down waiting pot by M33 command NC Panel 6 Switch to ATC MAINTENANCE MODE by M39 command 7 Select motor...

Page 65: ...ATC OP device 8 Move ATC changer arm to home position by pushing CW or CCW buttons of ATC OP devices 9 Complete spindle orientation by SPOS 0 10 Execute tool change once by M41 command ATC 1 CYCLE Z a...

Page 66: ...OFF or emer gency stop is occured When MACHINE READY is off When NC is off 1 Remove tools in spindle and waiting pot or Grippers 2 Command M39 in MDI mode 3 Select JOG mode in Main OP device 4 Select...

Page 67: ...33 motion Command of magazine tool change position MDI mode In case Z axis is being the first origin and in state com pleted orientation it can be transfered In case Z axis is being in the second orig...

Page 68: ...to Zaxis direction magazine is transfered to home position if magaine home position button is pushed at JOG mode Zaxis feed in ATC interlock state can be possible by handle feed only in spindle tool u...

Page 69: ...aveled axis is returned into travel range Step Operation Location Remark 1 Check OVERTRAVEL ALARM message MDI CRT devices Check the axis and direction Operation call lamp lighting 2 Check the axis coo...

Page 70: ...can be occured Step Operation Location Remark 1 Check AXIS EMERGENCY STOP MDI CRT devices Check the axis and direction Operation call lamp lighting 2 Check the machine state Each axis Check collision...

Page 71: ...Contents Item Description Remark Page 4 1 Conditions for each operation State to be prepared for each operation 4 1 4 2 Main operation and MDI command ATC and APC motion vs MDI command 4 2 4 3 Use of...

Page 72: ...Machine ready Waiting pot magazien side Waiting pot spindle side Changer arm home position Spindle orientation Axis in proper position Spindle tool clamp Tool magazine rotation O O O Waiting pot move...

Page 73: ...o be loaded into spindle Tool magazine rotation Equivalent tool pot stops in waiting pot position Txx 2 Command fixed point return of Z axis Fixed point return of Z axis ATC change position G75 Z0 3 C...

Page 74: ...ting pot position Txx 2 Command tool change position return of Z axis Tool change position return of Z axes ATC SPOS 0 3 Command of spindle orientation Spindle orientation stop M19 4 Command ready for...

Page 75: ...ge tool diameter Possible with adjacent pots empty 90 150 125 230 CAM ATC 125 220 ARMLESS ATC Use of large tool 4 4 Model name Brand name for export market except USA Brand name for USA market Mynx400...

Page 76: ...large tool into the designated pot which adjacent pots are empty if large tool used Step Operation Remark 1 Load the tools into 1 3 5 7 or 2 4 6 8 pots skipping one pot Loading tool 2 Input the loaded...

Page 77: ...ilable The number of pots 2 x the number of lage tools In case of ACE VC400 DVC400 It is not nessessary to follow the mentioned above explanation because ACE VC400 being equiped with fixed pot type AT...

Page 78: ...0d ACE V650e DMV5025d ACE VM650 ACE V650m ACE V400 DMV400 ACE V430 DMV430 ACE VC500 DVC500 4 4 Use of single point boring tool When the single point boring tool is loaded the direction change of the c...

Page 79: ...ode to call tool it is used to move the selected tool in tool magazine to the waiting pot position Example T03 2 S code The code to command the spindle speed Example S3000 3 G code As the main functio...

Page 80: ...02 PROGRAM END O M 03 SPINDLE CLOCKWISE ROTATION O M 04 SPINDLE COUNTER CLOCKWISE ROTATION O M 05 SPINDEL ROTATION STOP O M 06 AUTOMATIC TOOL CHANGE O M 07 COOLANT 2 ON THRU THE COOLANT O TSC TTC M 08...

Page 81: ...AGAZINE HOME POSITION O M 34 M 35 PROGRAM END SPINDLE ON M 36 M 37 CHANGER MOTOR BRAKE RELEASE ON O CAM ATC MYNX500 M 38 CHANGER MOTOR BRAKE RELEASE OFF O CAM ATC MYNX500 M 39 ATC MAINTENANCE OFF O CA...

Page 82: ...M 57 M 58 M 59 M 60 M 61 M 62 M 63 M 64 M 65 M 66 M 67 M 68 SPINDEL TOOL CLAMP O M 69 SPINDLE TOOL UNCLAMP O M 70 M 71 M 72 M 73 M 74 M 75 M 76 AUX CLAMP 1 FIXTURE CLAMP 1 O M 77 AUX UNCLAMP 1 FIXTURE...

Page 83: ...L STOP M 86 AUX CLAMP 2 FIXTURE CLAMP 2 M 87 AUX UNCLAMP 2 FIXTURE UNCLAMP 2 M 88 AUX CLAMP 3 FIXTURE CLAMP 3 O M 89 AUX UNCLAMP 3 FIXTURE UNCLAMP 3 O M 90 M 91 EXTERNAL M CODE 1 O M 92 EXTERNAL M COD...