DAF CF ELECTRIC, Emergency Response Manual

Page 1: ...Emergency response guide DAF CF ELECTRIC A PACCAR COMPANY DRIVEN BY QUALITY ...

Page 2: ...Emergency response guide DAF CF Electric DW83211801 Printed in the Netherlands cover1 fm Page 1 Wednesday March 18 2020 9 54 AM ...

Page 3: ...cover1 fm Page 2 Wednesday March 18 2020 9 54 AM ...

Page 4: ...eaning of the written text Therefore in case of dispute the English version of this document shall always be considered the sole and authentic source for determining the contents and meaning of the written text In the interest of continuing product development DAF reserves the right to change specifications or products at any time without prior notice No part of this publication may be reproduced ...

Page 5: ...2 DW83211801 book Page 2 Wednesday February 12 2020 11 04 AM ...

Page 6: ...pension 29 5 Releasing a trapped driver 31 5 1 Cabin types 32 5 2 Cabin bracket collision ability 32 5 3 Cabin dimensions 33 5 4 Opening the front panel 34 5 5 Doors 35 5 6 Door lock 36 5 7 Steering wheel adjustment 36 5 8 Cabin structure 38 6 Towing information 39 6 1 Removing the prop shaft 40 6 2 Releasing the park brake 40 6 3 Tyre inflating connection 41 6 4 Towing 41 6 5 Jump starting 44 7 L...

Page 7: ...4 Table of contents DW83211801 book Page 4 Wednesday February 12 2020 11 04 AM ...

Page 8: ...icle identification 2 Securing the vehicle 3 Stabilising the vehicle 4 Releasing a trapped driver 5 Towing information 6 Lifting information 7 Alphabetical index 8 DW83211801 book Page 5 Wednesday February 12 2020 11 04 AM ...

Page 9: ...6 DW83211801 book Page 6 Wednesday February 12 2020 11 04 AM ...

Page 10: ...7 1 Introduction Introduction 1 DW83211801 book Page 7 Wednesday February 12 2020 11 04 AM ...

Page 11: ...al and do not ignore them Also read the instructions and warnings on the labels and stickers on the various components of the vehicle and comply with them They have been put there for your health and safety so do not ignore them WARNING The Electric Vehicle is equipped with high voltage components and wiring Not following these instructions can result in severe personal injury or death Always obse...

Page 12: ...an lead to very dangerous situations with regards to steering and braking and can lead to damage of the high voltage system WARNING Towing a fully loaded vehicle can result in unstable vehicle behaviour for the towing and or towed vehicle during critical driving situations This can lead to very dangerous situations High forces and tensions in the chassis and driveline can also damage the vehicle D...

Page 13: ...ce and ultimately leads to automatic engagement of the park brake This can lead to very dangerous situations Release the park brake and adapt the driving style of the towing combination DW83211801 book Page 10 Wednesday February 12 2020 11 04 AM ...

Page 14: ...11 2 Vehicle identification Vehicle identification 2 DW83211801 book Page 11 Wednesday February 12 2020 11 04 AM ...

Page 15: ... The Battery Electric Vehicle is identified by a badge Electric on the outside of the vehicle High voltage components All high voltage components are labelled with the high voltage symbol D005275 DW83211801 book Page 12 Wednesday February 12 2020 11 04 AM ...

Page 16: ... WARNING Avoid contact with the high voltage components and the orange cables with their connectors until the high voltage circuit has been shut down 1 Battery string 2 Electric motor 3 Charge plug WARNING Next to these components the vehicle is also equipped with a high voltage box containing high voltage components The high voltage box is located under the cabin Exposure to high voltage can resu...

Page 17: ...ntact with the high voltage components the orange cables with their connectors until the high voltage circuit has been shut down High voltage battery WARNING This vehicle is also equipped with four high voltage battery strings containing high voltage components Exposure to high voltage can result in serious personal injury or death Never open the high voltage battery box Never remove or touch any ...

Page 18: ...has been carried out 2 2 BUILT IN SAFETY FEATURES All high voltage cables which are connected to the high voltage components are covered in orange insulation The high voltage components are labelled with a high voltage warning label sticker All positive and negative high voltage cables are isolated from the metal chassis to prevent shock when touching the metal chassis If a malfunction is detected...

Page 19: ...16 2 Vehicle identification DW83211801 book Page 16 Wednesday February 12 2020 11 04 AM ...

Page 20: ...17 3 Securing the vehicle Securing the vehicle 3 DW83211801 book Page 17 Wednesday February 12 2020 11 04 AM ...

Page 21: ...e is contact with the eyes rinse with plenty of water for at least 15 minutes and consult a doctor Avoid skin contact If there is skin contact wash the skin with water and soap WARNING If not wearing protective gear face protection breathing apparatus stay well clear from the smoke emitted by a damaged or burning high voltage battery This smoke is extremely harmful when inhaled In case of an accid...

Page 22: ... voltage batteries when they are damaged and or leaking In these cases wear face protection NOTE Once ignited a high voltage battery burns whit great intensity and high temperatures As a result of the materials used and the high temperature a burning high voltage battery is difficult to extinguish As long as the temperature is high the high voltage battery tends to re ignite To extinguish a high v...

Page 23: ...DURE Introduction If an emergency occurs accident fire the high voltage power supply of the high voltage system must be shut down It takes up to ten minutes before the high voltage has dropped to a harmless level after an emergency high voltage shutdown procedure has been carried out CAUTION The electric vehicle is equipped with two red emergency switches One in the cabin next to the tachograph an...

Page 24: ...nce and emergency repairs described in this manual only a DAF certified mechanic may work on the electric vehicle To avoid getting in contact with residual voltage wait for ten minutes before starting further work such as tilting the cabin WARNING The high voltage batteries will always carry high voltage even after completing the High voltage shutdown procedure NOTE The Shutting down high voltage ...

Page 25: ...ing High voltage com ponent Emergency stop button High voltage batter ies four 2 at the left side and 2 on the right side of the vehi cle Battery type Lithium batteries with Lp CO Gen II tech nology 24V batteries D005272 2 DW83211801 book Page 22 Wednesday February 12 2020 11 04 AM ...

Page 26: ...rnings and wait on a safe distance from the vehicle NOTE In case it s not possible to enter the cabin perform step 7 till 9 of the emergency high voltage shutdown procedure 3 3 24V BATTERIES Location of the 24V batteries The 24V batteries are located on the rear side within the chassis Disconnecting the 24V batteries 1 Switch the ignition OFF 2 Switch OFF the main switch 4 NOTE The manual main swi...

Page 27: ...TTERIES 1 Battery string also called high voltage or traction battery 2 Electric motor 3 Charge plug The CF electric is equipped with two battery strings also referred to as high voltage batteries One fitted on each side of the chassis behind the side skirts Each battery string contains two in series connected high voltage batteries Each of the battery string is equipped with a so called MSD Manua...

Page 28: ...ltage components Exposure to high voltage can result in serious personal injury or death Never open the high voltage battery box Never remove or touch any of the orange high voltage cables unless the high voltage circuit is shut down WARNING The battery cells inside the high voltage battery packs contain electrolyte Although the change of leakage is small electrolyte is a toxic fluid Physical cont...

Page 29: ...r is fitted on the rear side of the driver s and co driver s seat behind the seat covers Safety instructions Do not place any objects near undeployed airbags Before any work is carried out on an airbag system 1 the ignition must be switched off 2 the main switch must be turned off 3 the battery clamp must be removed from the negative pole 4 wait at least 30 seconds Never disconnect an electrical c...

Page 30: ...27 4 Stabilising the vehicle Stabilising the vehicle 4 DW83211801 book Page 27 Wednesday February 12 2020 11 04 AM ...

Page 31: ...ent 4 Quick down 5 Vertical seat damper 6 Seat length adjustment 7 Seat cushion length adjustment 8 Armrest 9 Safety belt height adjustment 10 Seat heater 11 Lumbar support adjustment 12 Lateral support adjustment 13 Seat ventilation 14 Shoulder support adjustment G001947 9 13 10 4 3 2 6 5 7 14 8 12 11 1 4 Quick down Knob down seat in driving position the seat drops to its lowest position Knob up ...

Page 32: ...ing of normal driving height 3 Lifting of chassis while the key is pressed 4 Lowering of chassis while the key is pressed NOTE The remote control is de activated by a long press on the STOP key After the ignition is switched off the remote control is always deactivated The stop function is always active regardless of the remote control being activated or not 4 3 CABIN SUSPENSION The cabin is equip...

Page 33: ...he movement may be uncontrolled Rear cabin air suspension Cut the air hose to the rear cabin air suspension bellows See the arrows at positions 1 and 2 Front cabin air suspension Cut the air hose to the front air suspension bellows at the reservoir The air reservoir can be found under the cabin at the co driver side D005290 1 2 DW83211801 book Page 30 Wednesday February 12 2020 11 04 AM ...

Page 34: ...31 5 Releasing a trapped driver Releasing a trapped driver 5 DW83211801 book Page 31 Wednesday February 12 2020 11 04 AM ...

Page 35: ...ding on the severity of the collision there are two situations The safety feature is used This means that the cabin has moved compared to the chassis with a maximum distance of 400 mm The cabin is still attached to the chassis The safety feature is used fully before the collision stopped As a result the bolt of the cabin bracket breaks If this has happened the cabin is loose from the chassis DW832...

Page 36: ...ground vary depending on the tyre size choice of suspension load and settings Day Cab Sleeper Cab G002066 640 2490 2110 2260 1770 650 1600 440 400 390 G002067 640 L 2045 2490 2110 L 700 2260 2200 650 1050 1600 440 400 390 120 L DW83211801 book Page 33 Wednesday February 12 2020 11 04 AM ...

Page 37: ...e front panel by pulling the lever in the top section of the front panel When the front panel is open it is held in the raised position by two gas struts G002069 U 570 640 U 680 U 2020 L 2045 2490 2110 L 700 2260 2200 650 710 2230 440 305 275 280 70 120 L D001775 D001840 2 DW83211801 book Page 34 Wednesday February 12 2020 11 04 AM ...

Page 38: ...ple the cooling fans while using the steps in the front of the cabin or working with an open front panel Moving or rotating parts can cause serious injury when coming into contact 5 5 DOORS 1 Hinge 2 Wiring harness 3 Door check G001310 1 2 3 1 DW83211801 book Page 35 Wednesday February 12 2020 11 04 AM ...

Page 39: ...e image 5 7 STEERING WHEEL ADJUSTMENT NOTE The steering wheel can be adjusted if the vehicle air pressure circuit 4 is at least 7 bar WARNING When the air hoses for the cabin suspension are cut the air supply for steering wheel adjustment is also taken away G002071 G001293 DW83211801 book Page 36 Wednesday February 12 2020 11 04 AM ...

Page 40: ...ow be adjusted Locking Push down the two position switch The steering column is locked NOTE A slight hissing noise caused by the two position switch is audible while the steering wheel is being adjusted If the steering column has not been locked this switch locks it automatically after 20 30 seconds K101546 DW83211801 book Page 37 Wednesday February 12 2020 11 04 AM ...

Page 41: ...38 5 Releasing a trapped driver 5 8 CABIN STRUCTURE G001283 2 A A B E B C F C D E D F DW83211801 book Page 38 Wednesday February 12 2020 11 04 AM ...

Page 42: ...39 6 Towing information Towing information 6 DW83211801 book Page 39 Wednesday February 12 2020 11 04 AM ...

Page 43: ...uses the vehicle to move unintentionally This can lead to serious injury and damage to the vehicle 1 Make sure the driveline is in N neutral 2 Place wheel chocks in front of and behind the wheels NOTE It is not permitted to use a socket wrench to loosen the releasing bolt 3 Turn the releasing bolt see the arrows anti clockwise as far as the stop using a ring spanner 4 Carry out this operation for ...

Page 44: ...9 bar While inflating the tyres keep the pressure on this value by having the air compressor running See chapter Technical data and identification for the correct tyre pressures Refit the rubber cap of the tyre inflating connection after the tyre has been inflated 6 4 TOWING WARNING Switch off AEBS while towing or while being towed Engaging of this system during towing actions can result in unwant...

Page 45: ...ry dangerous situations High forces and tensions in the chassis and driveline of the vehicles can also lead to damage to the vehicles WARNING When the high voltage circuit isn t in operating mode and no additional measures are taken there is no power steering and eventually insufficient air pressure for the brake system This results in difficult steering and ultimately leads to automatic engagemen...

Page 46: ... lift the vehicle two towing eyes must be used and both pins must be perpendicular to the lifting cable or chain Turn the towing eyes anti clockwise maximum 180 degrees to achieve this position Towing by a recovery vehicle If the vehicle is being towed by a recovery vehicle the vehicle can only be hoisted under its rear axle Lock the steering wheel in the straight ahead position CAUTION Do not hoi...

Page 47: ... of the vehicle The 24V batteries are placed underneath a metal housing CAUTION Starting the vehicle using a starting aid with too high a voltage can damage the electrical components Never jump start the vehicle with a fast charger Never jump start the vehicle with a voltage higher than 29 V Jump starting The vehicle may be started with the aid of starter cables that use voltage from separate auxi...

Page 48: ...ting mode for at least 2 to 3 minutes before the NATO connector is disconnected to prevent damage to the electrical system peak voltage Proceed as follows as soon as the vehicle is in operating mode 1 Switch on as many power consumers as possible for example headlights fog lamps heater fan and so forth 2 Remove the NATO connector 3 Switch OFF the power consumers DW83211801 book Page 45 Wednesday F...

Page 49: ...46 6 Towing information DW83211801 book Page 46 Wednesday February 12 2020 11 04 AM ...

Page 50: ...47 7 Lifting information Lifting information 7 DW83211801 book Page 47 Wednesday February 12 2020 11 04 AM ...

Page 51: ...nd support the vehicle when jacking up Otherwise the vehicle can fall off the jack resulting in the vehicle getting jammed or damaged This can lead to dangerous situations and serious injury Before jacking always secure the vehicle to prevent it from rolling away by applying the park brake and or using wheel chocks Never release the park brake while the vehicle is jacked up Always position the jac...

Page 52: ...he jack resulting in getting jammed or damage to the vehicle This can lead to dangerous situations and serious injury Always place the vehicle on a firm and level surface Before jacking always secure the vehicle to prevent it from rolling away by applying the parking brake and or using wheel chocks Never release the parking brake while the vehicle is jacked up Always position the jack on a firm an...

Page 53: ...50 7 Lifting information DW83211801 book Page 50 Wednesday February 12 2020 11 04 AM ...

Page 54: ...51 8 Alphabetical index Alphabetical index 8 DW83211801 book Page 51 Wednesday February 12 2020 11 04 AM ...

Page 55: ...52 8 Alphabetical index J Jacking Air sprung front axle 48 Rear axle 49 T Towing Towing hook 44 DW83211801 book Page 52 Wednesday February 12 2020 11 04 AM ...

Page 56: ...53 DW83211801 book Page 53 Wednesday February 12 2020 11 04 AM ...

Page 57: ...DW83211801 book Page 54 Wednesday February 12 2020 11 04 AM ...

Page 58: ...English Printed in the Netherlands DW83211801 A PACCAR COMPANY DRIVEN BY QUALITY ...