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4 Installation

Installation manual

17

D035A1/4AB + D035A4AB
Wall-mounted condensing boiler
3P469346-5N – 2019.11

Symbols:

Item

Description

Option

Wiring depending on model

Switch box

PCB

X4M

Main terminal

Earth wiring

15

Wire number 15

Field supply

1

Several wiring possibilities

Legend:

Part

Connector

Description

PCB1

Main PCB

PCB2

X3

Status indicator PCB

PCB3

X9

LAN (var iCAN) adapter

P1

X2-X11

Boiler pump

F1

X1-X11

Fan

GV1

X11

Gas valve

IT1

X1

Ignition transformer

3WV1

X13

Central heating / domestic hot
water diverter valve stepper
motor

WPS1

X4

Water pressure sensor

DHW FS1

X4

Domestic hot water flow sensor
(for models D2C*)

IE1

X5

Ionisation input

K1

X2M

Power supply cable

K2

X2M

On/OFF room thermostat

HE1

X11

Overheat thermostat

NTC1

X1M

Outdoor temperature sensor

NTC2

X4

Flow temperature sensor

NTC3

X4

Return temperature sensor

NTC4

X4

Flue temperature sensor

NTC5

X4

Domestic hot water temperature
sensor

(for models D2C*)

NTC5

X1M

Domestic hot water storage tank
sensor

(for models D2T*)

NTC6

X1M

Solar domestic hot water
temperature sensor

Ext1

X8

BCC (Boiler Chip Card)

Ext2

X10

Personal computer production
interface

Ext3

X1M

Daikin room thermostat

Ext4

X2M

External power output
(230 V AC)

Ext5

X2M

Reserved, not in use

X1M

X4-X11-X12

Low voltage terminal strip

X2M

X1-X2

High voltage terminal strip

4.8.7

Guidelines when connecting the
condensate piping

DANGER

In order to prevent escape of flue gases and so poisoning,
the  condensate  trap  must  be  mounted  to  its  place  before
commissioning.

Condensate  trap  must  be  connected  to  a  drain  via  an  open
connection.

Precautions that should be taken about condensate piping are:

▪ Horizontal pipe runs must fall a minimum of 45 mm/metre.

▪ External  piping  should  be  kept  as  short  as  possible  or  thermally

insulated to prevent freezing, depending on the installation winter
climate condition.

▪ Make  sure  that  the  condensate  disposal  system,  the  piping,  and

the fittings are made of acid resistant material like plastics.

WARNING

The  condensate  trap  outlet  shall  not  be  modified  or
blocked.

CAUTION

The  condensate  discharge  piping  diameter  must  be  large
enough so as not to restrain the condensate water flow.

WARNING

If  the  discharge  pipe  is  located  outdoors,  take  measures
against frost.

4.8.8

Guidelines for condensate piping
termination

Condensate  piping  can  be  connected  to  a  termination  in  different
ways shown below:

Summary of Contents for D2CND028A1AB

Page 1: ...Installation manual Wall mounted condensing boiler English Installation manual Wall mounted condensing boiler D2CND028A1AB D2CND028A4AB D2CND035A1AB D2CND035A4AB D2TND028A4AB D2TND035A4AB...

Page 2: ...tiivsete dokumentidega kui neid kasutatakse vastavalt meie juhenditele atitinka emiau nurodytus standartus ir arba kitus norminius dokumentus su s lyga kad yra naudojami pagal m s nurodymus tad ja lie...

Page 3: ...pressure 29 Disposal Old units must be appropriately disposed of in accordance with local and national regulations The components are easy to separate and the plastics are marked This allows the vario...

Page 4: ...r 2 Safety instructions These instructions are exclusively designed for qualified competent persons Work on gas units must only be carried out by a qualified gas fitter Work on electrical equipment mu...

Page 5: ...s preventing the pressure from rising Safety valve When the water pressure of the heating circuit exceeds 3 bar some water is automatically drained from the safety valve to keep the pressure below 3 b...

Page 6: ...5A1 4AB D2TND028 035A4AB Wall mounted condensing boiler 3P469346 5N 2019 11 Bottom view of model D2CND028A4AB and D2CND035A4AB 90 65 65 68 65 37 5 125 132 180 Bottom view of models D2TND028A4AB and D2...

Page 7: ...s Silencer t Automatic air vent pump u Water pressure sensor v By pass w Boiler pump x Domestic hot water flow sensor y Domestic hot water flow limiter z Internal filling valve included in model D2CN...

Page 8: ...31 Consumption min max m h 0 2 1 09 0 2 1 38 0 2 1 09 0 2 1 38 Combustion products mass flow rate min max G20 g s 2 2 12 35 2 2 15 47 2 2 12 35 2 2 15 47 Combustion products mass flow rate min max G31...

Page 9: ...heaters 50 C return temperature at heater inlet 4 Installation 4 1 To open the unit WARNING Only qualified competent persons are allowed to open the unit Certain actions explained in this document suc...

Page 10: ...urrent I E E Wiring Regulations local Building Regulations or any other local regulations currently in service The intake air must not include chemicals that may cause corrosion toxic gas formation an...

Page 11: ...pressure bar In case system charge pressure needs to be more than 1 bar gas side initial charge pressure must be increased to the pressure value that is equal to system charge pressure Make sure that...

Page 12: ...g circuit 0 0 100 200 300 400 500 600 700 800 200 400 600 800 1000 1200 1400 1600 1800 A mbar B l h A Residual pump lift mbar B Flow l h 4 8 Connections NOTICE During installation do not loosen or rem...

Page 13: ...he following instructions WARNING Ignoring the rules explained below may result in serious damages in installation or boiler or cause discomfort of the user The manufacturer is not responsible for any...

Page 14: ...pacity or incomplete electrical work may cause electrical shock or fire A main switch or other means for disconnection having a contact separation in all poles providing full disconnection under overv...

Page 15: ...able glands that are sent with the unit must be assembled to the bottom sheet of the boiler in case connection of these options Below you can see the cable glands placement PG9 PG7 PG7 PG9 Holes on th...

Page 16: ...Wall mounted condensing boiler 3P469346 5N 2019 11 4 8 6 Wiring diagram DANGER RISK OF ELECTROCUTION Disconnect the power supply for more than 10 minutes before servicing Models D2CND028A1AB D2CND028A...

Page 17: ...Card Ext2 X10 Personal computer production interface Ext3 X1M Daikin room thermostat Ext4 X2M External power output 230 V AC Ext5 X2M Reserved not in use X1M X4 X11 X12 Low voltage terminal strip X2M...

Page 18: ...vent backflow from common chimney Approved ue systems Choose a flue type according to the installation site Approved flue types are written on the identification label Flue termination The positions o...

Page 19: ...nsible for atmospheric conditions when siting flue terminals CAUTION Once the flue system has been installed and the appliance commissioned the installer should observe the plume direction Particular...

Page 20: ...rom the outside and expels flue gas to the outside through a concentric coaxial pipe via the roof The terminal outlets from separate combustion and air supply circuits shall fit inside a square of 50...

Page 21: ...lowable length of the ue duct up to common chimney is 2 metres 1 60 100 90 elbow In C43x type units condensate flow into the unit is not allowed Type C63x concentric flue system INFORMATION C63 flue t...

Page 22: ...mm 1 0 m Equivalent length of options 90 elbow 80 mm 2 0 m Subtract equivalent length value of bends from the allowable flue length value Note The air intake length is 3 metres In case of longer air...

Page 23: ...circular and rough 130 11 6 34 1 Allowable flue length for C93x DN 80 Flex circular and rough 120 4 4 13 0 DN 80 Flex square and rough 140 23 8 69 9 DN 80 Flex square and rough 130 20 6 60 6 DN 80 Fle...

Page 24: ...909 43 47 EKFGT6305 48 52 EKFGT6306 53 57 EKFGT6307 Flat roof outlet kit 60 100 EKFGP6940 80 125 EKFGW5333 Flue part Order code Wall bracket DN 100 EKFGP4631 DN 125 EKFGP4481 60 100 to 80 125 adapter...

Page 25: ...filling pressure Filling operation should be done slowly When pressure exceeds 0 8 bar error code will disappear and the status indicator light will turn to blue Turn the valve 7 off 7 You can monito...

Page 26: ...5 Commissioning WARNING Only qualified persons should conduct commissioning CAUTION Preliminary electrical system checks such as earth continuity polarity resistance to earth and short circuit must b...

Page 27: ...the sweeper mode gas analyzer device should be mounted to its place on the flue 3 To activate the sweeper mode press Cancel and Menu buttons together 5 seconds With sweeper mode boiler can be operated...

Page 28: ...s under the relevant national regulations Explain and demonstrate the lighting and shutting down procedures Explain the function and the use of the boiler heating and domestic hot water controls Expla...

Page 29: ...person who commissioned the boiler as a means of demonstrating compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference GAS BOILER SYSTEM COMMI...

Page 30: ...g co uk It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed Service Provider SERVICE RECORD SERVICE 01 AND Where Possible AND...

Page 31: ......

Page 32: ...ANBUL T RK YE Tel 0216 453 27 00 Faks 0216 671 06 00 a r Merkezi 444 999 0 Web www daikin com tr G lsuyu Mahallesi Fevzi akmak Caddesi Bur ak Sokak No 20 34848 Maltepe 3P469346 5N 2019 11 Copyright 20...

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