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Table of Contents 

1. General ........................................................................................................................ 1

 

2. Shipment ...................................................................................................................... 1

 

3. Handling / Rigging ........................................................................................................ 2

 

4. Storage ........................................................................................................................ 2

 

5. Assembly and Installation .............................................................................................. 2

 

6. Commissioning and Operation ...................................................................................... 12

 

7. Maintenance ............................................................................................................... 14

 

8. Trouble Shooting......................................................................................................... 16

 

9. Appendix .................................................................................................................... 18

 

 
 

1. General 
 

1.1 Foreword  

 

This 

installation, 

operation 

and 

maintenance manual is given as a guide to 

user  of  air  handling  units.  The  manual 
does  not  limit  the  users  to  add  other 
necessary  procedures  or  services  for  the 

continuous  successful  operation  of  this 
equipment.  

 
1.2 Warning Notes 

 

Warning  and  Important  notes  are 

appearing  at  appropriate  places  in  this 
instruction  manual.  Follow  the  warning 
notes carefully to ensure correct operation 

of the equipment and personal safety. The 
manufacturer  assumes  no  liability  for 

installation,  operation  and  maintenance 
undertaken by unqualified personnel. 
 

1.3 Occupational, Health and Safety  
      Practices 

 

Connection and start-up of the unit should 

be  done  in  conditions,  which  are  in 
conformity  with  Local  Codes  and 

Regulations,  especially  in  the  field  of 
operation of electrical devices.  
The mains voltage must not be turned on 

before  the  unit  is  connected  to  the 
protective system. It is forbidden to make 
any  repair  and  maintenance  activities  if 
the power supply of the unit is not turned 

off. Servicing person, who makes repair or 
maintenance of the unit must have proper 
qualifications 

resulting 

from 

the 

qualification 

certificate, 

which 

is 

determined  by  International,  National  or 

Local Codes and Regulation. 
Place  of  service  should  be  equipped  with 
the necessary protective equipment, which 

provide safe maintenance. 
 

1.4 Unit Decommissioning and  
      Disposal 

 

At  the  end  of  the  unit’s  useful  life,  a 
suitably 

qualified 

engineer 

should 

decommission it. The parts/materials must 

be  disposed  of  in  a  correct  manner  and 
comply with the local laws and regulations. 
The unit components shall be disposed of 

or  recycled  as  appropriate  in  the  correct 
manner. 

 

2. Shipment 

 

The  items  should  be  carefully  checked 

against  the  bills  of  lading  to  ensure  all 
crates have been received. All units should 

be  carefully  inspected  for  damage  when 
received.  Visible  or  concealed  damage 
should  be  reported  immediately  to  the 

carrier and filed damage claims. 

 

WARNING 

DAMAGE  OR  LOSS  OF  PARTS  IN 

SHIPMENT OR AT THE JOB SITE IS 

NOT  THE  RESPONSIBILITY  OF 

MANUFACTURER. 

 

 

Air  handling  units  are  constructed  with 
heavy-gauge  steel  or  extruded  aluminum 

and  are  thoroughly  inspected  before 
leaving  the  factory.  Care  must  be  taken 

during  installation  to  prevent  damage  to 
units.  Special  care  should  be  taken  when 
handling  the  blower  section.  All  fans  are 
dynamically  balanced  before  leaving  the 
factory.  Rough  handling  can  cause 

misalignment  or  sprung  shaft.  Therefore, 
blower  fan  and  shaft  should  be  carefully 

checked  before  commissioning  to  avoid 
more damage cause by unbalance fan. 
Screws,  bolts,  nuts,  etc.  for  assembly  of 

sections are supplied in a bag attached to 
each  section.  All  necessary  gaskets  are 

fixed in the factory. 

 

Summary of Contents for DM AHU

Page 1: ...LATION OPERATION MAINTENANCE VER O AHU01 DEC20 15 The design and construction are subject to change without any notice for future improvement MODELS DM AHU DS AHU AHUR VRV AHU Double Skin Modular Air...

Page 2: ...rtificate which is determined by International National or Local Codes and Regulation Place of service should be equipped with the necessary protective equipment which provide safe maintenance 1 4 Uni...

Page 3: ...truck 4 Storage For external storage prior to installation the units must be protected from dust rain constant sun exposure and rodents Although covered in shrink wrapped plastic sheeting this is not...

Page 4: ...carefully assembled to desired unit arrangement The air handling units are design to use section joint brackets to combine two sections Section joints for cabinet and base frame are shown in Figure 5...

Page 5: ...on joint WARNING CABINET SECTION JOINTS ARE NOT INTENDED FOR LIFTING PURPOSE AND PULLING CABINET FROM A DISTANCE TO JOIN SECTION TOGETHER When the cabinets are penta post to penta post arrangement or...

Page 6: ...hipped out from factory See Figure 15 Figure 14 Restrained Spring Isolator Figure 15 Removing of U Shaped Plate 5 5 Arrangement VRV AHU Control box and expansion valve kit are installed on the air han...

Page 7: ...joints or flexible fittings are to be provided in all piping connections particularly those adjacent to heating source to absorb expansion and contraction strains Failure to comply will result in dama...

Page 8: ...valve and not to a common header When two or more coils are connected to a common suction line never place the bulb on the common line Thermostatic expansion valve is to be equipped with external equa...

Page 9: ...r control refer to the VFD manual for wire size and requirements Figure 22 3 phases motor connection diagram 5 7 2 Motor Cabling Motor wiring must go downward from motor terminal box to prevent conden...

Page 10: ...he diameter of smaller pulley Table 2 Adjusted Pitch Diameter Model VPT100Z1 VPT120A1 A2 VPT139A1 A2 VPT156A1 A2 VPT177A1 A2 VPT178B2 Max Pitch mm 96 114 4 133 4 150 4 171 4 171 Min Pitch mm 82 9 96 1...

Page 11: ...ee Table 2 Figure 27 When the required diameter is obtained adjustable flange is locked by tighten the four clamp screws To get the same diameter in the two grooves of pulleys screw the two mobile fla...

Page 12: ...out Notes 1 Elbows should not be closer than 2 1 2 times the Duct Equivalent Diameter Refer to Formula 1 2 Dampers should be placed at least fan diameters downstream of the fan discharge Formula 1 Duc...

Page 13: ...ther For DX coils it is advisable that the refrigerant is to be pumped into the condenser If this is not possible refrigerant shall be purged out WARNING DO NOT HEAT ANY PART ON DX COIL IF REFRIGERANT...

Page 14: ...20mm 6 1 5 Coils Check the pipe work to coil is correctly connected and the fins are free from foreign matter or damage Check that the condensate drain is trap Ensure good sealing of silicon around th...

Page 15: ...or cap screw are in secure position CAUTION HIGH AIR TEMPERATURE IN FAN SECTION CAN CAUSE MOTOR OVERHEAT AND DAMAGE ON DRAW THROUGH AIR HANDLERS ADJUST THE DISCHARGE AIR TEMPERATURE OF THE HEATING SE...

Page 16: ...ling heating efficiency Dry cleaning is done by using a powerful vacuum cleaner on the dust accumulated side If coil is very dirty coils need to be removed for wet cleaning by trained personnel Ensure...

Page 17: ...IR VELOCITY SHOULD NOT BE LOWER THAN 2 0 m s 7 7 Heat Wheel Heat Pipe The unit should be maintained in line with the manufacturer recommendation Please refer installation and maintenance manual for de...

Page 18: ...not evenly supported on foundation j Fan assembly s tolerance is out of range a Consult manufacturer b Remove transport bracket c Check pulley alignment d Re tension belts e Replace vibration isolato...

Page 19: ...he heat wheel baffle top 8 Assembled back the remaining panels 9 2 AHU Water Quality Water quality requirements Water softening treatment must be given in advance to prevent scaling in the heat exchan...

Page 20: ...Yes No 5 Correct incoming voltage that supplied to motor L1 L2 __________ L2 L3 __________ L3 L1 __________ 6 Rotate fan wheel whether it can rotate freely and without abnormal noise Answer Yes No 7 A...

Page 21: ...Are the AHU sections joined with section joint properly Answer Yes No 4 Are the joining between AHU sections sealed properly Answer Yes No Start Up Checking 1 Is fan rotated in correct direction Answe...

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