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Installation and operation manual

5

EUWAC5~10FZ

Packaged air-cooled water chillers

4PW14037-1D

O

PERATING

 

THE

 

UNIT

I

NTRODUCTION

This manual has been prepared to ensure adequate operation and
maintenance of the unit. It will tell you how to use the unit properly
and will provide help if problems occur. The unit is equipped with
safety devices, but they will not necessarily prevent all problems
caused by improper operation or inadequate maintenance. 

In case of persisting problems contact your local Daikin Dealer.

D

ESCRIPTION

The EUWAC packaged air-cooled water chillers are available in 3
standard sizes with nominal cooling capacities ranging from 11.2 to
22.6 kW. Each size is available in three phase 400 V+N 50 Hz.

(See figure 4)

Function of the main components 

(See figure 5)

As the refrigerant circulates through the unit, changes in its state or
condition occur. These changes are caused by the following main
components:

Compressor
The compressor (M1C) acts as a pump and circulates the
refrigerant in the refrigeration circuit. It compresses the
refrigerant vapour coming from the evaporator at the pressure at
which it can easily be liquefied in the condenser.

Condenser
The function of the condenser is to change the state of the
refrigerant from gaseous to liquid. The heat gained by the gas in
the evaporator is discharged through the condenser to the
ambient air, and the vapour condenses to liquid. One fan
(EUWAC5) or two fans (10) are used to accelerate
this process.

Filter
The filter installed behind the condenser removes small particles
from the refrigerant to prevent blockage of the expansion valve
and tubes. 

Thermostatic expansion valve
The liquid refrigerant coming from the condenser enters the
evaporator via a thermostatic expansion valve. The valve
maintains a constant degree of suction superheat at the
evaporator outlet in order to ensure a maximum liquid refrigerant
has turned into gas.

Evaporator
The main function of the evaporator is to take heat from the
water that flows through it. This is done by turning the liquid
refrigerant, coming from the condenser, into gaseous
refrigerant.

Water in/outlet connection
The water inlet and outlet connections allow an easy connection
of the packaged air-cooled water chiller to the water circuit of the
air handling unit or industrial equipment.

Before starting up the unit for the first time, make sure that
it has been properly installed. It is therefore necessary to
carefully read the chapter 

"Installing the unit" on page 1

and the recommendations listed in 

"Checks before initial

start-up" on page 7

.

1

Compressor (M1C)

2

Condenser coil

3

Condenser fan with motor (M11F) (only for EUWAC5)

4

Condenser fan (only for 10)

5

Condenser motor (M11F) (only for 10)

6

High pressure gauge

7

Low pressure gauge

8

Drier/filter

9

Thermostatic expansion valve

10

Evaporator

11

Water inlet connection

12

Water outlet connection

13

Switch box

14

Low-pressure switch (S4LP)

15

High-pressure switch (S1HP)

16

Digital controller

1

Compressor

2

Condenser

3

Evaporator

4

Expansion valve

5

Filter

6

Low pressure switch

7

High pressure switch

8

Water inlet temperature sensor

9

Water outlet temperature sensor

10

Condenser fan motor

Summary of Contents for EUWAC8FZW1

Page 1: ...INSTALLATION AND OPERATION MANUAL EUWAC5FZW1 EUWAC8FZW1 EUWAC10FZW1 Packaged air cooled water chillers...

Page 2: ...D E F G H I J K L M N O P Q R EUWAC5FZ mm 243 311 243 1345 343 125 765 71 58 629 108 25 796 605 735 578 600 795 EUWAC8FZ mm 163 800 162 1290 267 98 815 71 60 951 111 25 1125 605 288 975 600 1122 EUWAC...

Page 3: ...en i 12 gitt i henhold til bestemmelsene i 13 noudattaen m r yksi 14 za dodr en ustanoven p edpisu 15 prema odredbama 16 k veti a z 17 zgodnie z postanowieniami Dyrektyw 18 n urma prevederilor 19 ob u...

Page 4: ...and used for cooling applications only The units are available in 3 standard sizes with nominal cooling capacities ranging from 11 2 to 22 6 kW The EUWAC packaged air cooled water chillers can be comb...

Page 5: ...dboard box and attached on a wooden pallet At delivery the package should be checked and any damage should be reported immediately to the carrier claims agent When handling the unit take into account...

Page 6: ...the water circuit 1 Use clean pipes only 2 Hold the pipe end downwards when removing burrs 3 Cover the pipe end when inserting it through a wall so that no dust and dirt enter WATER CHARGE FLOW AND Q...

Page 7: ...d that the system impedance Zsys is less than or equal to Zmax at the interface point between the user s supply and the public sys tem It is the responsibility of the installer or user of the equip me...

Page 8: ...lter installed behind the condenser removes small particles from the refrigerant to prevent blockage of the expansion valve and tubes Thermostatic expansion valve The liquid refrigerant coming from th...

Page 9: ...ter becomes too low in order to prevent freezing of the water during operation When the outlet water temperature returns to normal the protector resets automatically but the controller needs to be res...

Page 10: ...er operation of the drain Pour some water into the drain pan and check whether the water evacuates freely through the drain Water supply Fill the water piping taking into account the minimum water vol...

Page 11: ...9 Consulting actual operational information on page 9 Resetting alarms on page 9 Resetting warnings on page 10 Switching the EUWAC unit on To switch the EUWAC unit on proceed as follows 1 When the on...

Page 12: ...er temperature In the second case the display starts flashing Approximately 40 seconds later the controller leaves the list of direct parameters without saving the modified parameter The inlet water t...

Page 13: ...t of direct parameters is accessible by pressing the R key for approximately 5 seconds When scrolling through the list of direct parameters using the A and or Z key the parameters appear in the follow...

Page 14: ...aying the inlet water temperature In the second case the display starts flashing Approximately 40 seconds later the controller leaves the list of user parameters without saving the modifications The i...

Page 15: ...t other user parameters before saving the modifications select another user parameter using the A and or Z key and then repeat from instruction 3 onwards 7 To save the modifications press the E key To...

Page 16: ...without saving the modifications The inlet water temperature reappears on the display TROUBLESHOOTING This section provides useful information for diagnosing and correct ing certain troubles which may...

Page 17: ...freely Air flow in the unit too low or outdoor temperature too high Clean the air heat exchanger properly RESET After temperature decrease the thermal protector is reset automatically If the protecto...

Page 18: ...leak is detected call your local Daikin dealer Check the working pressure of the unit Refer to paragraph Working pressure on page 8 in the chapter Switching the EUWAC unit on 6 Compressor Check on oi...

Page 19: ...5 10 5 15 20 15 30 25 40 35 50 C 45 5 Hp 8 Hp 10 Hp General specifications IN OUT IN OUT IN OUT Nominal air flow m3 min 70 70 100 100 125 125 long side W mm 763 341 952 802 1102 938 short side P mm 6...

Page 20: ...ESP External static pressure AF Air flow 1 ESP with pulley closed factory setting 2 ESP with pulley 1 turn open 3 ESP with pulley 2 turns open 4 ESP with pulley 3 turns open 5 ESP with pulley 4 turns...

Page 21: ...4 4 6 7 16 11 10 12 13 6 7 16 11 10 12 13 2 15 4 5 2 15 3 9 8 1 14 9 8 1 14 5 5 M1C P S4LP 6 P S1HP 7 1 3 9 8 5 4 2 10 10 R3T R4T M11F M11F EUWAC5 EUWAC8 10...

Page 22: ...4PW14037 1D Copyright Daikin...

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