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Operation manual

17

EWAD120~340MBYNN

Packaged air-cooled water chillers

4PW22683-1

Symptom 7: Unit runs continuously and the water temperature remains 
higher than the temperature set on the controller

Symptom 8: Excessive noises and vibrations of the unit

Symptom 9: The display shows 

 

 (only in a DICN system)

Symptom 10: The

   

message shows

  

  & 

10

Symptom 11: The alarm message shows

 &  

11

Symptom 12: The alarm message shows 

&  

12

Symptom 13: Sensor or transmitter error 

13

Symptom 14: The alarm message shows

  4   &

14

M

AINTENANCE

In order to ensure optimal availability of the unit, a number of checks
and inspections on the unit and the field wiring have to be carried out
at regular intervals.

If the unit is used for air conditioning application, the described
checks must be executed at least once a year. In case the unit is
used for other applications, the checks must be executed every
4 months.

Maintenance activities

Air heat exchanger
Remove dust and any other contaminant from the coil fins using
a brush and a blower. Blow from the inside of the unit. Take care
not to bend or damage the fins.

Field wiring and power supply

Check the power supply voltage on the local supply panel. The
voltage must correspond to the voltage marked on the identifi-
cation label of the unit.

Check the connections and make sure they are properly fixed.

Check the proper operation of the circuit breaker and the earth
leak detector provided on the local supply panel.

Internal wiring of the unit
Visually check the switch boxes on loose connections (terminals
and components). Make sure that the electrical components are
not damaged or loose.

Earth connection
Make sure that the earth wires are still connected properly and
that the earth terminals are tightened.

Refrigerant circuit

Check for leaks inside the unit. In case a leak is detected, call
your local dealer.

Check the working pressure of the unit. Refer to 

"Switching the

unit on" on page 7

.

Compressor

Check on oil leaks. If there is an oil leak, call your local dealer.

Check for abnormal noises and vibrations. If the compressor is
damaged, call your local dealer.

Fan motor

Clean the cooling ribs of the motor.

Check on abnormal noises. If the fan or motor are damaged, call
your local dealer.

Water supply

Check if the water connection is still well fixed.

Check the water quality (refer to the installation manual of the unit
for specifications of the water quality).

Waterfilters

Make sure to clean the waterfilter in front of the evaporator water
inlet once every 4 months.

Check the filter for any possible damage and make sure that the
hole diameter size all over the filter surface is still 1.0 mm
maximum.

Water sensors
Check that all the water sensors are correctly fixed into the pipes
in front of the heat exchanger (see also the sticker attached to
the heat exchanger).

Disposal requirements

Dismantling of the unit, treatment of the refrigerant, of oil and of other
parts must be done in accordance with relevant local and national
legislation.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The temperature setting on the 
controller is too low.

Check and adjust the temperature 
setting.

The heat production in the water 
circuit is too high.

The cooling capacity of the unit is too 
low. Call your local dealer.

Waterflow is too high.

Recalculate the waterflow.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

Unit has not been fixed properly.

Fix the unit as described in the 
installation manual.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The adresses set on the PCB or 
controller are wrong.

Make sure to set the correct 
adresses. Refer to "Setting the 
adresses"

 

in the installation manual.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

A unit can not be found by the DICN 
system.

Make sure all units in the DICN 
system are powered or make sure 
the correct number of slaves is 
defined in the master unit.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The control motor is not reacting due 
to bad wiring to the motor or the 
motor is damaged.

Check if the wiring to the control 
motor is correct and not damaged or 
loose.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The control motor is operating in 
reverse due to wrong wiring.

Check if the wiring is according to 
the wiring diagram.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The wiring is wrong.

Check if the wiring is according to 
the wiring diagram. Call your local 
dealer.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The expansion board controller 
(A11P) can not be found.

Check if the wiring to the expansion 
board controller (A11P) is according 
to the wiring diagram. Call your local 
dealer.

Before carrying out any maintenance or repair activity,
always switch off the circuit breaker on the supply panel,
remove the fuses or open the protection devices of the
unit.

Never clean the unit with water under pressure.

The wiring and power supply must be checked by a
licensed electrician.

Summary of Contents for EWAD120MBYNN1

Page 1: ...OPERATION MANUAL EWAD120MBYNN1 EWAD150MBYNN1 EWAD170MBYNN1 EWAD240MBYNN1 EWAD300MBYNN1 EWAD340MBYNN1 Packaged air cooled water chillers...

Page 2: ...e that it has been properly installed It is therefore necessary to carefully read the installation manual supplied with the unit and the recommendations listed in Checks before initial start up on pag...

Page 3: ...rge evaporator 19 Field wiring intake 2 Condenser 11 Leaving water temperature sensor R4T 20 Main isolator switch optional S13S 3 Compressor 1 M1C 12 Entering water temperature sensor R3T 21 Compresso...

Page 4: ...the evaporator of the unit against freezing when there is no waterflow or when the waterflow is too low Safety devices The unit is equipped with three kinds of safety device 1 General safety devices...

Page 5: ...ntroller A11P Expansion board controller only for EWAD240 340 B1P B4P Low pressure transmitter for circuit 1 circuit 2 B2P B5P High pressure transmitter for circuit 1 circuit 2 C1 C3 Capacitor E1HC E2...

Page 6: ...ted by paper sheets cardboard or any other material 12 Power supply voltage Check the power supply voltage on the local supply panel The voltage should correspond to the voltage on the identification...

Page 7: ...with the everyday usage of the unit Here you will find how to perform routine tasks such as Setting the language on page 6 Switching the unit on on page 7 Consulting actual operational information on...

Page 8: ...rs menu on page 9 the circuit is ready to start up when extra cooling load is needed The preceding OFF messages are written down in order of priority If one of the timers is busy and one of the safeti...

Page 9: ...ll function as stand alone units If a slave unit can not be found by the network the red light inside the p key of the master lights up and the buzzer inside the control is activated If the master can...

Page 10: ...atus To consult information about the pressures of circuit 1 To consult information about the pressures of circuit 2 only for EWAD240 340 To consult actual operational informa tion about the ambient t...

Page 11: ...f the compressors at the moment of shutdown To check which were the pressures of the circuit 1 at the moment of shutdown To check which were the pressures of the circuit 2 at the moment of shutdown on...

Page 12: ...e cooling capacity However the thermostat parameters are not fixed and can be modified via the screen of the user settings menu The default limit and step values for the thermostat parameters are show...

Page 13: ...ating setpoint is altered based on the ambient temperature 4 used to define maximum value that can be added to the active setpoint used to define the ambient source at which the floating setpoint valu...

Page 14: ...tep change has occurred During the countdown the unit will not be able to go to a lower thermo stat step FLOWSTART 15 sec counts down when the waterflow through the evaporator is continuous and the un...

Page 15: ...to consult the first screen This screen contains information about the unit name and the refrigerant used 3 Press h to consult the next screen This screen contains information about the controller s...

Page 16: ...devices may be bridged or changed to a value other than the factory setting If the cause of the problem cannot be found call your local dealer Symptom 1 The unit does not start but the ON LED lights...

Page 17: ...sed electrician RESET After pressure decrease push the button on the high pressure switch and reset the controller Symptom 5 4 Fan thermal protector is activated POSSIBLE CAUSES CORRECTIVE ACTION Mech...

Page 18: ...ck the water quality refer to the installation manual of the unit for specifications of the water quality Waterfilters Make sure to clean the waterfilter in front of the evaporator water inlet once ev...

Page 19: ...ngs in group 1 all Wednesdays will work according to the settings in group 2 all Saturdays and Sundays will work according to the settings in group 3 all holiday days will work according to the settin...

Page 20: ...tween inlet water evaporator temperature and ambient temperature Floating setpoint Default value Lower limit Upper limit Maximum value C 3 0 0 0 5 0 D1 C 20 0 20 0 43 0 D2 a a rise in floating setpoin...

Page 21: ...h h g h g h 0 1 2 0 1 g h g h g h g h g h g h g h g h g h g g h g h g h g h g h h g g 5 f 2 7 7 g h 7 7 5 7 7 7 7 7 7 7 7 7 7 3 7 7 7 7 g h g h g h 5 0 1 2 0 1 5 5 5 0 1 2 0 1 5 5 q h h g q h g h g h...

Page 22: ...Zandvoordestraat 300 B 8400 Oostende Belgium 4PW22683 1...

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