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EWLP012~065KBW1N

Condenserless water-cooled water chillers

4PW61665-1 – 07.2010

Installation manual

1

C

ONTENTS

Page

Introduction........................................................................................ 1

Technical specifications ............................................................................. 1
Electrical specifications.............................................................................. 1
Options and features.................................................................................. 1

Operation range................................................................................. 2

Main components .............................................................................. 2

Selection of location .......................................................................... 2

Inspecting and handling the unit........................................................ 2

Unpacking and placing the unit ......................................................... 2

Important information regarding the refrigerant used ........................ 2

Selection of piping material ............................................................... 3

Connecting the refrigerant circuit....................................................... 3

Precautions when handling piping ............................................................. 3
Connecting the refrigerant circuit ............................................................... 3
Leak test and vacuum drying ..................................................................... 4
Open the discharge- and liquid stop valves. .............................................. 4
Charging the unit........................................................................................ 4

Checking the water circuit.................................................................. 5

Water quality specifications ............................................................... 5

Connecting the water circuit .............................................................. 5

Water charge, flow and quality .......................................................... 6

Water piping insulation ...................................................................... 6

Refrigerant piping insulation .............................................................. 6

Installation of the condenser inlet temperature sensor...................... 6

Connecting sensors and power supply ...................................................... 6

Field wiring ........................................................................................ 6

Parts table .................................................................................................. 6
Power circuit and cable requirements ........................................................ 6
Connection of the water-cooled water chiller power supply ....................... 6
Point for attention regarding quality of the public electric power supply..... 7
Interconnection cables ............................................................................... 7

Before starting ................................................................................... 7

How to continue ................................................................................. 7

Thank you for purchasing this Daikin air conditioner.

The English text is the original instruction. Other languages are
translations of the original instructions.

I

NTRODUCTION

The unit is supplied and shipped with a holding charge of 0.5 bar
nitrogen (N

2

). This unit has to be charged with R407C refrigrant.

Pay attention to the selection of your remote condenser. Make sure to
select a remote condenser developped for use with R407C.

The EWLP units can be combined with Daikin fan coil units or air
handling units for air conditioning purposes. They can also be used
for supplying chilled water for process cooling.

The present installation manual describes the procedures for
unpacking, installing and connecting the EWLP units.

Technical specifications

(1)

Electrical specifications

(1)

Options and features

(1)

Options

Glycol application for chilled water temperature down to –10°C
or –5°C.

BMS-connection MODBUS (optional kit address card
EKAC10C)

(2)

Remote user interface (optional kit EKRUMCA). (Necessary to
additionally install kit address card EKAC10C.)

(2)

Low noise operation kit (field installation)

EWLP012KBW1N

EWLP040KBW1N

EWLP020KBW1N

EWLP055KBW1N

EWLP026KBW1N

EWLP065KBW1N

EWLP030KBW1N

Condenserless water-cooled water chillers

Installation manual

READ THIS MANUAL ATTENTIVELY BEFORE STARTING
UP THE UNIT. DO NOT THROW IT AWAY. KEEP IT IN
YOUR FILES FOR FUTURE REFERENCE.

IMPROPER INSTALLATION OR ATTACHMENT OF
EQUIPMENT OR ACCESSORIES COULD RESULT IN
ELECTRIC SHOCK, SHORT-CIRCUIT, LEAKS, FIRE OR
OTHER DAMAGE TO THE EQUIPMENT. BE SURE ONLY
TO USE ACCESSORIES MADE BY DAIKIN WHICH ARE
SPECIFICALLY DESIGNED FOR USE WITH THE
EQUIPMENT AND HAVE THEM INSTALLED BY A
PROFESSIONAL.

IF UNSURE OF INSTALLATION PROCEDURES OR USE,
ALWAYS CONTACT YOUR DAIKIN DEALER FOR
ADVICE AND INFORMATION.

(1) Refer to the operation manual or engineering data book for the complete 

list of specifications, options and features.

Model EWLP

012

020

026

030

Dimensions HxWxD

(mm)

600x600x600

Machine weight

(kg)

104

138

144

149

Connections

• chilled water inlet and outlet

(mm)

FBSP 25

• condenser discharge 

connection (copper)

(mm)

12.7 flare

19.1 flare

19.1 flare

19.1 flare

• condenser liquid 

connection (copper)

(mm)

9.52 flare

12.7 flare

12.7 flare

12.7 flare

Model EWLP

040

055

065

Dimensions HxWxD

(mm)

600x600x1200

Machine weight

(kg)

252

265

274

Connections

• chilled water inlet and outlet

(mm)

FBSP 40

• condenser discharge 

connection (copper)

(mm)

2x 19.1 flare

2x 19.1 flare

2x 19.1 flare

• condenser liquid 

connection (copper)

(imm)

2x 12.7 flare

2x 12.7 flare

2x 12.7 flare

Model EWLP

012~065

Power circuit

• Phase

3N~

• Frequency

(Hz)

50

• Voltage

(V)

400

• Voltage tolerance

(%)

±10

(2) When EKAC10C is used in combination with remote user controller 

EKRUMCA then it is not possible to use the BMS-connection MODBUS.

4PW61665-1_digital_EN.book  Page 1  Friday, August 27, 2010  2:13 PM

Summary of Contents for EWLP-KBW1N

Page 1: ...ATION MANUAL EWLP012KBW1N EWLP020KBW1N EWLP026KBW1N EWLP030KBW1N EWLP040KBW1N EWLP055KBW1N EWLP065KBW1N Condenserless water cooled water chillers 4PW61665 1_digital_EN book Page 1 Friday August 27 2010 2 13 PM ...

Page 2: ...ivo de B de acordo com o Certificado C 09 Примечание как указано в A и в соответствии с положительным решением B согласно Свидетельству C 10 Bemærk som anført i A og positivt vurderet af B i henhold til Certifikat C 11 Information enligt A och godkänts av B enligt Certifikatet C 12 Merk som det fremkommer i A og gjennom positiv bedømmelse av B ifølge Sertifikat C 13 Huom jotka on esitetty asiakirj...

Page 3: ...EWLP units Technical specifications 1 Electrical specifications 1 Options and features 1 Options Glycol application for chilled water temperature down to 10 C or 5 C BMS connection MODBUS optional kit address card EKAC10C 2 Remote user interface optional kit EKRUMCA Necessary to additionally install kit address card EKAC10C 2 Low noise operation kit field installation EWLP012KBW1N EWLP040KBW1N EWL...

Page 4: ...out of the unit The equipment is not intended for use in a potentially explosive atmosphere INSPECTING AND HANDLING THE UNIT At delivery the unit should be checked and any damage should be reported immediately to the carrier claims agent UNPACKING AND PLACING THE UNIT 1 Cut the straps and remove the cardboard box from the unit 2 Cut the straps and remove the cardboard boxes with waterpiping from t...

Page 5: ...d to prevent foreign materials e g mineral oils such as SUNISO and moisture from mixing into the system Vacuum pump use a 2 stage vacuum pump with a non return valve Make sure the pump oil does not flow oppositely into the system while the pump is not working Use a vacuum pump which can evacuate to 100 7 kPa 5 Torr 755 mm Hg Be sure to use both a spanner and torque wrench together when connecting ...

Page 6: ...liquid line sightglass is showing some gas bubbles the rough refrigerant charge is sufficient by fine tuning the additional 10 refrigerant charge weight If the liquid line sightglass is showing flash gas then charge until one of the previous situations occur Then fine tune with the additional 10 refrigerant charge weight The unit must have the time to stabelize which means that this charging has t...

Page 7: ...gular base WATER QUALITY SPECIFICATIONS A corrosion B scale CONNECTING THE WATER CIRCUIT The evaporator is provided with GAS female pipe thread connections for the water inlet and outlet refer to the outlook diagram Evaporator water connections are to be made in accordance with the outlook diagram respecting the water in and outlet If air moisture or dust gets in the water circuit problems may occ...

Page 8: ...cuit and cable requirements 1 The electrical power supply to the unit must be arranged so that it can be switched on or off independently of the electrical supply to other items of the plant and equipment in general 2 A power circuit must be provided for connection of the unit This circuit must be protected with the required safety devices i e a circuit breaker a slow blow fuse on each phase and a...

Page 9: ...LP040 0 22 EWLP055 0 21 EWLP065 0 20 2 European International Technical Standard setting the limits for harmonic currents produced by equipment connected to public low voltage systems with input current 16 A and 75 A per phase The unit should not be started not even for a very short period of time before the following pre commissioning checklist is filled out completely tick when checked standard ...

Page 10: ...Installation manual 8 EWLP012 065KBW1N Condenserless water cooled water chillers 4PW61665 1 07 2010 NOTES 4PW61665 1_digital_EN book Page 8 Friday August 27 2010 2 13 PM ...

Page 11: ... water chiller is then controlled by the Digital Display Controller Shut down by switching off the controller and the circuit breaker of the power circuit WARNINGS Emergency shut down Switch off the circuit breaker located on Air inlet and outlet Always keep the air inlet and outlet free to obtain the maximum cooling capacity and to prevent damage to the installation Refrigerant charge Use refrige...

Page 12: ...4PW61665 1 07 2010 Copyright 2010 Daikin 4PW61665 1_digital_EN book Page 1 Friday August 27 2010 2 13 PM ...

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