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EWLP012~065KBW1N

Condenserless water-cooled water chillers

4PW61665-1 – 07.2010

Installation manual

7

Point for attention regarding quality of the public 
electric power supply

This equipment complies with EN/IEC 61000-3-11

(1)

  provided

that the system impedance Z

sys

 is less than or equal to Z

max

 at

the interface point between the user's supply and the public
system. It is the responsibility of the installer or user of the
equipment to ensure, by consultation with the distribution
network operator if necessary, that the equipment is connected
only to a supply with a system impedance Z

sys

  less than or

equal to Z

max

.

Only for EWLP026~065: Equipment complying with 

EN/IEC 61000-3-12

(2)

Interconnection cables

Voltage free contacts
The PCB is provided with some voltage free contacts to indicate
the status of the unit. 
The PCB is also provided with a voltage free contact for the
operation of fans. 
When the compressor is running, the contact is closed and a fan
contact can be activated.
These voltage free contacts can be wired as described on the
wiring diagram.

Remote inputs
Besides the voltage free contacts, there are also possibilities to
install remote inputs.
They can be installed as shown on the wiring diagram.

B

EFORE

 

STARTING

 

I do confirm having executed and checked all the above
mentioned items.

Keep for future reference

.

H

OW

 

TO

 

CONTINUE

After installation and connection of the packaged water-cooled water
chiller, the complete system must be checked and tested as
described in "Checks before initial start-up" in the operation manual
supplied with the unit.

Fill out the brief operation instructions form and fix it visibly near the
operating site of the refrigeration system.

(1) European/International Technical Standard setting the limits for voltage 

changes, voltage fluctuations and flicker in public low-voltage supply 
systems for equipment with rated current 

75 A.

Z

max

 (

)

EWLP012

0.28

EWLP020

0.23

EWLP026

0.22

EWLP030

0.21

EWLP040

0.22

EWLP055

0.21

EWLP065

0.20

(2) European/International Technical Standard setting the limits for harmonic 

currents produced by equipment connected to public low-voltage systems 
with input current >16 A and 

75 A per phase.

The unit should not be started, not even for a very short
period of time, before the following pre-commissioning
checklist is filled out completely.

tick 

 

when 

checked

standard steps to go through before starting the unit

1

Check for 

external damage

.

2

Install 

main fuses, earth leak detector

 and 

main switch

.

Recommended fuses: aM according to IEC standard 269-2.

Refer to the wiring diagram for size

.

3

Supply the main voltage and check if it is within the allowable 
±10% limits of the nameplate rating.

The electrical 

main power supply

 must be arranged so, that it 

can be switched on or off independently of the electrical supply 
to other items of the plant and equipment in general.

Refer to the wiring diagram, terminals N, L1, L2 and L3.

4

Supply water to the evaporator and verify if 

waterflow

 is within 

the limits as given in the table under 

"Water charge, flow and 

quality" on page 6

.

5

The piping must be completely 

purged

. See also chapter 

"Checking the water circuit" on page 5

.

6

Connect the 

flowswitch

 and 

pumpcontact

, so that the unit 

can only come in operation when the waterpumps are running 
and the waterflow is sufficient. Make sure a water filter is 
installed before the water inlet of the unit.

7

Connect the optional field wiring for 

pumps start-stop

.

8

Connect the optional field wiring for 

remote control

.

NOTE

Try to reduce the drilling in the unit to a minimum.
If drilling is impreventable, remove the iron filling
thoroughly in order to prevent surface rust!

It is necessary to read the operation manual deli-
vered with the unit before operating the unit. It will
contribute to understand the operation of the unit
and its electronic controller.

Verify on the wiring diagram all electrical actions
mentioned above, in order to understand the
operation of the unit more deeply.

Close all switch box doors after installation of the
unit.

Date

Signature

4PW61665-1_digital_EN.book  Page 7  Friday, August 27, 2010  2:13 PM

Summary of Contents for EWLP-KBW1N

Page 1: ...ATION MANUAL EWLP012KBW1N EWLP020KBW1N EWLP026KBW1N EWLP030KBW1N EWLP040KBW1N EWLP055KBW1N EWLP065KBW1N Condenserless water cooled water chillers 4PW61665 1_digital_EN book Page 1 Friday August 27 2010 2 13 PM ...

Page 2: ...ivo de B de acordo com o Certificado C 09 Примечание как указано в A и в соответствии с положительным решением B согласно Свидетельству C 10 Bemærk som anført i A og positivt vurderet af B i henhold til Certifikat C 11 Information enligt A och godkänts av B enligt Certifikatet C 12 Merk som det fremkommer i A og gjennom positiv bedømmelse av B ifølge Sertifikat C 13 Huom jotka on esitetty asiakirj...

Page 3: ...EWLP units Technical specifications 1 Electrical specifications 1 Options and features 1 Options Glycol application for chilled water temperature down to 10 C or 5 C BMS connection MODBUS optional kit address card EKAC10C 2 Remote user interface optional kit EKRUMCA Necessary to additionally install kit address card EKAC10C 2 Low noise operation kit field installation EWLP012KBW1N EWLP040KBW1N EWL...

Page 4: ...out of the unit The equipment is not intended for use in a potentially explosive atmosphere INSPECTING AND HANDLING THE UNIT At delivery the unit should be checked and any damage should be reported immediately to the carrier claims agent UNPACKING AND PLACING THE UNIT 1 Cut the straps and remove the cardboard box from the unit 2 Cut the straps and remove the cardboard boxes with waterpiping from t...

Page 5: ...d to prevent foreign materials e g mineral oils such as SUNISO and moisture from mixing into the system Vacuum pump use a 2 stage vacuum pump with a non return valve Make sure the pump oil does not flow oppositely into the system while the pump is not working Use a vacuum pump which can evacuate to 100 7 kPa 5 Torr 755 mm Hg Be sure to use both a spanner and torque wrench together when connecting ...

Page 6: ...liquid line sightglass is showing some gas bubbles the rough refrigerant charge is sufficient by fine tuning the additional 10 refrigerant charge weight If the liquid line sightglass is showing flash gas then charge until one of the previous situations occur Then fine tune with the additional 10 refrigerant charge weight The unit must have the time to stabelize which means that this charging has t...

Page 7: ...gular base WATER QUALITY SPECIFICATIONS A corrosion B scale CONNECTING THE WATER CIRCUIT The evaporator is provided with GAS female pipe thread connections for the water inlet and outlet refer to the outlook diagram Evaporator water connections are to be made in accordance with the outlook diagram respecting the water in and outlet If air moisture or dust gets in the water circuit problems may occ...

Page 8: ...cuit and cable requirements 1 The electrical power supply to the unit must be arranged so that it can be switched on or off independently of the electrical supply to other items of the plant and equipment in general 2 A power circuit must be provided for connection of the unit This circuit must be protected with the required safety devices i e a circuit breaker a slow blow fuse on each phase and a...

Page 9: ...LP040 0 22 EWLP055 0 21 EWLP065 0 20 2 European International Technical Standard setting the limits for harmonic currents produced by equipment connected to public low voltage systems with input current 16 A and 75 A per phase The unit should not be started not even for a very short period of time before the following pre commissioning checklist is filled out completely tick when checked standard ...

Page 10: ...Installation manual 8 EWLP012 065KBW1N Condenserless water cooled water chillers 4PW61665 1 07 2010 NOTES 4PW61665 1_digital_EN book Page 8 Friday August 27 2010 2 13 PM ...

Page 11: ... water chiller is then controlled by the Digital Display Controller Shut down by switching off the controller and the circuit breaker of the power circuit WARNINGS Emergency shut down Switch off the circuit breaker located on Air inlet and outlet Always keep the air inlet and outlet free to obtain the maximum cooling capacity and to prevent damage to the installation Refrigerant charge Use refrige...

Page 12: ...4PW61665 1 07 2010 Copyright 2010 Daikin 4PW61665 1_digital_EN book Page 1 Friday August 27 2010 2 13 PM ...

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