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Operation manual

19

EWWD120~540MBYNN

Packaged water-cooled water chillers

4PW22685-1

5.8

Symptom 6: Unit stops soon after operation

Symptom 7: Unit runs continuously and the water temperature remains 
higher than the temperature set on the controller

Symptom 8: Excessive noises and vibrations of the unit

Symptom 9: The display shows 

 

 (only in a DICN system)

Symptom 10: The

   

message shows

  

 

10

Symptom 11: The alarm message shows

 

11

Symptom 12: The alarm message shows 

 

12

Symptom 13: Sensor or transmitter error 

13

Symptom 14: The alarm message shows

 ,  ;;;

14

Symptom 15: The alarm message shows 

 0

15

Symptom 5.8:  Compressor thermal protector is activated

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

Compressor motor coil temperature 
too high.

Compressor is not cooled sufficiently 
by the refrigerant medium.

RESET

After temperature decrease the 
thermal protector is reset 
automatically, but the circuit 
controller needs to be reset.

If the protector is activated 
frequently, call your local dealer.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The schedule timer is activated and 
is in off mode.

Work according to the settings in the 
schedule timer or disable the 
schedule timer.

One of the safety devices is 
activated. 

Check safety devices (refer to 
Symptom 5: One of the following 
safety devices is activated).

Voltage is too low.

Test the voltage in the supply panel 
and, if necessary, in the electrical 
compartment of the unit (voltage 
drop due to supply cables is too 
high).

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The temperature setting on the 
controller is too low.

Check and adjust the temperature 
setting.

The heat production in the water 
circuit is too high.

The cooling capacity of the unit is too 
low. Call your local dealer.

Water flow is too high.

Recalculate the water flow.

The circuit is limited.

Check the "enable/disable capacity 
limitation" remote contact.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

Unit has not been fixed properly.

Fix the unit as described in the 
installation manual.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The adresses set on the PCB or 
controller are wrong.

Make sure to set the correct 
adresses. Refer to "Setting the 
adresses" in the installation manual.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

A unit can not be found by the DICN 
system.

Make sure all units in the DICN 
system are powered or make sure 
the correct number of slaves is 
defined in the master unit.

The EEV driver can not be found by 
the unit system.

Check the wiring. Call your local 
dealer.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The control motor is not reacting due 
to bad wiring to the motor or the 
motor is damaged.

Check if the wiring to the control 
motor is correct and not damaged or 
loose.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The control motor is operating in 
reverse due to wrong wiring.

Check if the wiring is according to 
the wiring diagram.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The wiring is wrong.

Check if the wiring is according to 
the wiring diagram. Call your local 
dealer.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The alarmmessage indicates a 

 error code.

The suction temperature sensor is 
not well mounted in the suction pipe.

Check the suction temperature 
sensor and make sure that it is 
properly mounted in its holder on the 
suction pipe. Call your local dealer.

The alarm message indicates a 

 or 

 errorcode.

Call your local dealer.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The expansion board controller 
(A11P) can not be found.

Check if the wiring to the expansion 
board controller (A11P) is according 
to the wiring diagram. Call your local 
dealer.

Summary of Contents for EWWD120MBYNN

Page 1: ...OPERATION MANUAL EWWD120MBYNN EWWD180MBYNN EWWD240MBYNN EWWD280MBYNN EWWD360MBYNN EWWD440MBYNN EWWD500MBYNN EWWD520MBYNN EWWD540MBYNN Packaged water cooled water chillers...

Page 2: ...Y KEEP IT IN YOUR FILES FOR FUTURE REFERENCE Before starting up the unit for the first time make sure that it has been properly installed It is therefore necessary to carefully read the installation m...

Page 3: ...0 Condensor Type shell tube Qtyxmodel 2x CDEW400 1x CDEW400 1x CDEW450 2x CDEW450 Evaporator Type brased plate heatexchanger Qtyxmodel 2x AC250EQ NP128 1x AC250EQ NP128 1x AC250EQ NP162 2x AC250EQ NP...

Page 4: ...harge stopvalve 3 Condenser 19 Condensor entering water temperature sensor 4 Switchbox 20 Digital display controller 5 Compressor switchbox 21 Emergency stop 6 Air purge condenser 22 Power supply inta...

Page 5: ...ion of the evaporator is to take heat from the water that flows through it This is done by turning the liquid refrigerant coming from the condenser into gaseous refrigerant Water in outlet connection...

Page 6: ...essure relief safety valve The safety valve is activated when the pressure in the refrigerant circuit becomes too high If this occurs shut down the unit and contact your local dealer High pressure swi...

Page 7: ...ield wiring Make sure that the field wiring between the local supply panel and the unit has been carried out according to the instructions described in the installation manual according to the wiring...

Page 8: ...phanumeric display may decrease at low temperatures OPERATION The EWWD120 540 units are equipped with a digital controller offering a user friendly way to set up use and maintain the unit This part of...

Page 9: ...tialization cycle is started Once all the timers have reached zero the unit starts up When the remote ON OFF control parameter is set to YES the following table applies 2 If the water chiller does not...

Page 10: ...frigerant in circuit 1 respectively circuit 2 The first number stands for the pressure in bar the second number stands for the saturation temperature in degrees Celsius low pressure of the refrigerant...

Page 11: ...rcuits The red LED inside the p key lights up and the buzzer inside the controller is activated When a circuit safety occurs the compressor of the corresponding circuit is shut down The screen of the...

Page 12: ...n the first screen of the network menu To consult information about the outlet water temperature of the evaporator of circuit 1 and 2 only for EWWD360 540 To consult information about the unit status...

Page 13: ...information about the network safety which caused the shutdown To consult information about the dual pump wich caused the shutdown To check the time and control mode at the moment of the unit shutdown...

Page 14: ...evaporator and or condenser entering water temperature to control the capacity of the unit outlet control mode uses the evaporator leaving water temperature to control the capacity of the unit To chec...

Page 15: ...their setting needs to be reset to See User settings menu on page 11 The screen of the user settings menu allows the user to define the schedule timer settings Each day of the week can be appointed to...

Page 16: ...rd each time he wants to change the setpoint Defining BMS control allows the user to control the unit from a supervisory system The screen and screen of the service menu have to be used to set BMS par...

Page 17: ...the latest shutdown To check the safety info and the unit status proceed as follows 1 Enter the Refer to the chapter How to enter a menu on page 8 The controller enters the last screen which contains...

Page 18: ...e g and h keys 6 Press q to confirm the new password When the new password has been confirmed the controller will ask to enter the new password a second time for safety reasons The cursor is positione...

Page 19: ...panel or measure the supply voltage Voltage too low Measure the supply voltage Overload of motor Reset If the failure persists call your local dealer RESET Push the blue button on the over current rel...

Page 20: ...apacity of the unit is too low Call your local dealer Water flow is too high Recalculate the water flow The circuit is limited Check the enable disable capacity limitation remote contact POSSIBLE CAUS...

Page 21: ...perly and that the earth terminals are tightened Refrigerant circuit Check for leaks inside the unit In case a leak is detected call your local dealer Check the working pressure of the unit Refer to p...

Page 22: ...to the settings in group 2 all Saturdays and Sundays will work according to the settings in group 3 all holiday days will work according to the settings in the holiday group All group settings of gro...

Page 23: ...1 1 q h q q g h h h g h g h g h g h h g h g 2 0 1 1 1 1 g g h g g h g h g h g h g h g h g g h g h g h g h h g g 1 f 3 3 1 4 3 3 1 3 3 3 3 3 3 3 3 3 2 3 3 3 3 g h g h g h q h h g q h g h g h g h g h g...

Page 24: ...Zandvoordestraat 300 B 8400 Oostende Belgium 4PW22685 1...

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