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Operation manual

3

EWWP014~065KBW1N

Packaged water-cooled water chillers

4PW61660-1A – 04.2012

Function of the main components 

Figure - 

Functional diagram 

As the refrigerant circulates through the unit, changes in its state or
condition occur. These changes are caused by the following main
components:

Compressor
The compressor (M*C) acts as a pump and circulates the
refrigerant in the refrigeration circuit. It compresses the
refrigerant vapour coming from the evaporator to a pressure at
which it can easily be liquefied in the condenser.

Condenser
The function of the condenser is to change the state of the
refrigerant from gaseous to liquid. The heat gained by the gas in
the evaporator is discharged through the condenser and the
vapour condenses to liquid.

Filter
The filter installed behind the condenser removes small particles
from the refrigerant to prevent blockage of the tubes.

Expansion valve
The liquid refrigerant coming from the condenser enters the
evaporator via an expansion valve. The expansion valve brings
the liquid refrigerant to a pressure at which it can easily be
evaporated in the evaporator.

Evaporator
The main function of the evaporator is to take heat from the
water that flows through it. This is done by turning the liquid
refrigerant, coming from the condenser, into gaseous refrigerant.

Water in/outlet connections
The water inlet and outlet connection allow an easy connection
of the unit to the water circuit of the air handling unit or industrial
equipment.

Safety devices

The unit is equipped with 

General safety devices

: shut down all

circuits and stop the whole unit.

I/O PCB (A2P) (input/output)
The I/O PCB (A2P) contains a reverse phase protector. 
The reverse phase protector detects if the 3 phases of the power
supply are connected correctly. If a phase is not connected or if
2 phases are inverted, the unit can not start up.

Overcurrent relay
The overcurrent relay (K*S) is located in the switch box of the
unit and protects the compressor motor in case of overload,
phase failure or too low voltage. The relay is factory-set and may
not be adjusted. When activated, the overcurrent relay has to be
reset in the switch box and the controller needs to be reset
manually.

High-pressure switch
The high-pressure switch (S*HP) is installed on the discharge
pipe of the unit and measures the condenser pressure (pressure
at the outlet of the compressor). When the pressure is too high,
the pressure switch is activated and the circuit stops. 
When activated, it resets automatically, but the controller needs
to be reset manually.

Low pressure switch
The low-pressure switch (S*LP) is installed on the suction pipe
of the unit and measures the evaporator pressure (pressure at
the intlet of the compressor). When the pressure is too low, the
pressure switch is activated and the circuit stops. 
When activated, it resets automatically, but the controller needs
to be reset manually.

S4LP

S1HP

R3T

R5T

Q1D

HP

LP

M1C

R4T

1

2

7

6

5

3

11

9

9

10

6

7

4

S5LP

S2HP

Q2D

HP

LP

M2C

8

R3T

R4T

9

9

10

11

R5T

S4LP

S1HP

Q1D

HP

LP

M1C

EWWP012~035KB

EWWP045~065KB

1

Compressor

7

Water outlet

2

Condenser

8

Flow switch (delivered with the unit, installed in the field)

3

Filter

9

Ball valve (delivered with the unit, installed in the field)

4

Expansion valve

10

Water filter (delivered with the unit, installed in the field)

5

Evaporator

11

Air purge valve (delivered with the unit, installed in the field)

6

Water inlet

Field piping

Summary of Contents for EWWP014KBW1N

Page 1: ...OPERATION MANUAL EWWP014KBW1N EWWP022KBW1N EWWP028KBW1N EWWP035KBW1N EWWP045KBW1N EWWP055KBW1N EWWP065KBW1N Packaged water cooled water chillers...

Page 2: ...1 EWWP014KBW1N EWWP045KBW1N EWWP022KBW1N EWWP055KBW1N EWWP028KBW1N EWWP065KBW1N EWWP035KBW1N Packaged water cooled water chillers Operation manual READ THIS MANUAL ATTENTIVELY BEFORE STARTING UP THE U...

Page 3: ...led Model EWWP 045 055 065 Power supply Phase 3N Frequency Hz 50 Voltage V 400 Voltage tolerance 10 Recommended fuses aM 3x 40 3x 50 3x 50 Compressor Phase 3 Frequency Hz 50 Voltage V 400 Nominal runn...

Page 4: ...O PCB A2P input output The I O PCB A2P contains a reverse phase protector The reverse phase protector detects if the 3 phases of the power supply are connected correctly If a phase is not connected o...

Page 5: ...t from the water to prevent damage to the unit or blockage of the evaporator or condenser The water lter should be cleaned on a regular base Air purge valve delivered with the unit installed in the el...

Page 6: ...your local dealer 9 Power supply voltage Check the power supply voltage on the local supply panel The voltage should correspond to the voltage on the identi cation label of the unit Water supply Fill...

Page 7: ...n page 8 Resetting alarms on page 8 Resetting warnings on page 8 Keys digital controller Keys remote interface Main display Sensor readout menu Parameter selection menu Parameter setting menu A T Pres...

Page 8: ...the setting of the selected parameter Only valid for read write parameters 7 Press the B key to con rm the modi ed setting OR Press the A key to cancel the modi ed setting 8 Press the A key to return...

Page 9: ...ror communication failure between the digital controller of the unit and the remote user interface Con rm the correct selection of parameter code h23 This should be default setting 0 and con rm the co...

Page 10: ...hreshold for maintenance warning c10 and c11 0 0 100 x100 hours R W U 241 I c15 Total running hours of pump x100 hours R D 126 A d No user or direct parameters accessible f No user or direct parameter...

Page 11: ...ss the A key to cancel the modi ed setting 11 Press the A key to return to the parameter group 12 Press 2 times the A key to return to the main display If during the procedure no buttons are pressed f...

Page 12: ...te on off switch installed by the customer allows the user to switch the unit on without using the D or C key on the controller When user parameter h07 is set to 0 not active the unit can only be swit...

Page 13: ...able with read only status the command will not be executed at all Variables requested by the supervisory system that are not available in a chiller with an address card are sent from the address card...

Page 14: ...s a user parameter refer to How to consult and modify the user parameters on page 10 Variables database The BMS or supervisory system and the chiller unit communicate through a xed set of variables al...

Page 15: ...s activated Refer to the explanation of the digital controller in the chapter Resetting alarms on page 8 The remote ON OFF input is enabled and the remote switch is off Put the remote switch on or dis...

Page 16: ...e electrical components are not damaged or loose Earth connection Make sure that the earth wires are still connected properly and that the earth terminals are tightened Refrigerant circuit Check for l...

Page 17: ...ect parameter setting values s p or levels l p a a l p function is not used Select parameter group Select parameter Read and modify parameter D C 2 D C 2 2 C B A A C D B C D C D C D C D C D C D C D C...

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Page 20: ...4PW61660 1A 2012 04 Copyright 2010 Daikin...

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