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–EIMHP01201-18_04EN - 10/24 

MECHANICAL INSTALLATION 

3.1 

Safety 

The unit must be firmly secured to the soil. 
It is essential to observe the following instructions: 

 

The unit can only be lifted using the lifting points marked in yellow fixed to its base.  

 

It is forbidden to access the electrical components without having opened the unit main switch and switched off the 
power supply. 

 

It is forbidden to access the electrical components without using an insulating platform. Do not access the electrical 
components if water and/or moisture are present. 

 

Sharp  edges  and  the surface of  the  condenser section  could  cause  injury.  Avoid  direct  contact  and  use  adeguate 
protection device 

 

Switch off power supply, by opening the main switch, before servicing the cooling fans and/or compressors. Failure to 
observe this rule could result in serious personal injury. 

 

Do not introduce solid objects into the water pipes while the unit is connected to the system. 

 

A mechanical filter must be installed on the water pipe connected to the heat exchanger inlet. 

 

The unit is supplied with safety valves, that are installed both on the high-pressure and on the low-pressure sides of 
the refrigerant circuit. 

It is absolutely forbidden to remove all protections of moving parts. 
 
In case of sudden stop of the unit, follow the instructions on the 

Control Panel Operating Manual

 which is part of the on-

board documentation delivered to the end user. 
 
It  is  strongly  recommended  to  perform  installation  and  maintenance  with  other  people.  In  case  of  accidental  injury  or 
unease, it is necessary to: 

-

 

keep calm 

-

 

press the alarm button if present in the installation site 

-

 

contact immediately emergency rescue personnel of the building or the Health Emergency Service 

-

 

wait without leaving the injured person alone until the rescue operators come 

-

 

give all necessary information to the  rescue operators 

-

 

 

 

Avoid installing the unit in areas that could be dangerous during maintenance operations, such as platforms 
without parapets or railings or areas not complying with the clearance requirements around the unit. 

1.1 

Noise 

The unit is a source of noise mainly due to rotation of compressors and fans. 
The noise level for each model size is listed in sales documentation. 
If  the  unit  is  correctly  installed,  operated  and  manteined  the  noise  emission  level  do  not  require any  special  protection 
device to operate continuosly close to the unit without any risk. 
In case of installation with special noise requirements it could be necessary to install additional sound attenuation devices. 

3.2 

Moving and lifting 

Avoid bumping and/or jolting during loading/unloading unit from the truck and moving it. Do not push or pull the unit from 
any part other than the base frame. Secure the unit inside the truck to prevent it from moving and causing damages. Do 
not allow any part of the unit to fall during transportation or loading/unloading. 
All units of the series are supplied with lifting points marked in yellow. Only these points may be used for lifting the unit, as 
shown in the following figure. 
Use spacing bars to prevent damage to the condensation bank. Position these above the fan grills at a distance of at least 
2.5 metres. 
The  equipment,  ropes,  lifting  accessories  and  handling  procedures  must  comply  with  local  regulations  and  current 
regulations.  
Use only lifting hooks with locking device. The hooks must be securely fixed before handling. 
The lifting ropes, hooks and spacing bars must be strong enough to support the unit safely. Please check the unit weight 
on the unit nameplate. 
The installer has the responsibility to ensure the selection and correct use of the lifting equipment. However, it is advisable 
to use ropes with a minimum vertical capacity equal to the total weight of the machine. 
The machine must be lifted with the utmost attention and care following lifting label instructions; lift the unit very slowly, 
keeping it perfectly level. 

3.3 

Positioning and assembly 

All units are designed for installation outdoors, either on balconies or on the ground, provided that the installation area is 
free of obstacles that could reduce air flow to the condensers coil. 
The unit must be installed on a robust and perfectly level foundation; should the unit be installed on balconies or roofs, it 
might be necessary to use weight distribution beams. 
 
 
 
 
 

Summary of Contents for EWYD-4Z B

Page 1: ...ns REV 04 Date December 2019 Supersedes D EIMHP01201 18_03EN Multipurpose unit with Inverter Driven Single Screw Compressor EWYD 4ZB Refrigerant R 134a Installation Operation and Maintenance Manual D...

Page 2: ...connections 18 3 10 1 Cable requirements 18 3 10 2 Interconnection cables 18 3 10 3 Phase unbalance 19 4 OPERATION 19 Operator s responsibilities 19 5 MAINTENANCE 19 5 1 Routine maintenance 19 5 2 Uni...

Page 3: ...D EIMHP01201 18_04EN 3 24 Fig 1 Typical refrigerant circuit Water inlet and outlet are indicative Please refer to the machine dimensional diagrams for exact water connections...

Page 4: ...HEAT EXCHANGER COLD WATER 9 SHELL TUBE HEAT EXCHANGER HOT WATER 10 PRESSURE RELIEF VALVE Psat 24 5 bar CHANGEOVER DEVICE OPTIONAL 11 PRESSURE RELIEF VALVE Psat 15 5 bar CHANGEOVER DEVICE OPTIONAL 12...

Page 5: ...e electrical panel Single circuit unit Double circuits unit Label Identification 1 Manufacturer s logo 5 Cable tightening warning 2 Gas type 6 Non flammable gas symbol 3 Hazardous Voltage warning 7 Un...

Page 6: ...cuits close the section of the piping concerned and drain the fluid gradually to stabilise the pressure at the atmospheric level 12 do not use your hands to check possible refrigerant leaks 13 disable...

Page 7: ...our pressure from evaporation pressure to condensation pressure Evaporator where the low pressure liquid refrigerant evaporates to cool the water Condenser where the high pressure vapour refrigerant c...

Page 8: ...ntact factory for further details For operation with temperature at the outlet of the cold heat exchanger below 4 C the unit must operate with glycol mixture ethylene or propylene glycol The glycol pe...

Page 9: ...be able to operate outside the above envelope with compressors unloading Please contact factory for further details For operation with temperature at the outlet of the cold heat exchanger below 4 C th...

Page 10: ...ts around the unit 1 1 Noise The unit is a source of noise mainly due to rotation of compressors and fans The noise level for each model size is listed in sales documentation If the unit is correctly...

Page 11: ...ith 4 lifting points The drawing shows only the 6 fans version For the 4 fans version the lifting mode is the same Unit with 6 lifting points The drawing shows only the 12 fans version The lifting mod...

Page 12: ...D EIMHP01201 18_04EN 12 24 Unit with 8 lifting points...

Page 13: ...he condenser Limited installation space could reduce the normal air flow thus significantly reducing the machine s performance and considerably increasing consumption of electrical energy When decidin...

Page 14: ...mmended For further solutions please consult Daikin technicians The minimum distances reported above ensure functionality of the unit in most applications However there are specific situations which i...

Page 15: ...is working quite normally Fig 6 Multiple Chiller Installation In order to avoid the hot air recirculation due to dominant winds the installation where all units are aligned to the dominant wind is pre...

Page 16: ...as possible to the unit as in Fig 7 If the water filter is installed in another part of the water system the Installer has to guarantee the cleaning of the water pipes between the water filter and th...

Page 17: ...when the evaporator and or condenser water flow is lower than 50 of nominal flow rate For a proper unit operation the water flow rate of both heat exchangers evaporator and condenser must always recir...

Page 18: ...er harmonics such as an inverter or phase cut ground losses can increase to much higher values about 2 A The protections for the power supply system must be designed according to the values mentioned...

Page 19: ...g data for every installed unit Another record should also be kept of all the periodical maintenance and servicing activities If the operator notes abnormal or unusual operating conditions he is advis...

Page 20: ...nt leakage X Verify refrigerant flow using the liquid sight glass Sight glass full X Verify filter dryer pressure drop X Verify oil filter pressure drop Note 5 X Analyse compressor vibrations X Analys...

Page 21: ...it is necessary to wash periodically the frame surfaces with water and suitable detergents In case of part of unit frame paint came off it is important to stop its progressive deterioration by repain...

Page 22: ...nd its operating limits or not performing proper maintenance according to this manual can void the warranty Observe the following points in particular in order to conform to warranty limits 1 The unit...

Page 23: ...label supplied with the product as following instructions Any refrigerant charge for each circuit 1 2 3 added during commissioning the total refrigerant charge 1 2 3 calculate the greenhouse gas emis...

Page 24: ...nt and the products and services presented therein Specification are subject to change without prior notice Refer to the data communicated at the time of the order Daikin Applied Europe S p A explicit...

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