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D

–EIMHP01201-18_04EN - 18/24 

For process cooling and/or heating applications, the request is typically for very high accuracy and stability of the 
supplied water temperatures. In al those cases the minimum water content to be considered should be increased from 
the “6.5 lt/kW”. In that situation a deeper analysis must be carried by the system designer with full awareness of the 
whole system c

haracteristic and final user’s expectations. 

To comply with the minimum water volume could be necessary to add a buffer water tank to the circuit. The solution is to 
use a “two-attack” buffer tank installed on the return from the system to the unit. 
 

3.11 

Electric connections 

Provide an electrical circuit to connect the unit. It must be connected to the copper cables with an adequate section relative 
to the plate absorption values and according to the current electrical standards. 
Daikin Applied Europe S.p.A. declines all responsibility for an inadequate electrical connection. 
 

 

The  connections  to  the  terminals  must  be  made  with  copper  terminals  and  cables,  otherwise 
overheating or corrosion may occur at the connection points with the risk of damaging the unit. The 
electrical connection must be carried out by qualified personnel, in compliance with the laws in force. 
There is a risk of electric shock. 

The power supply to the unit must be set up in such a way that it can be switched on or off independently from that of other 
system components and other equipment in general, by means of a general switch. 
The electrical connection of the panel must be carried out maintaining the correct sequence of the phases. Refer to the 
specific wiring diagram for the unit you have bought. Should the wiring diagram not be on the unit or should it have been 
lost, please contact your manufacturer representative, who will send you a copy. In case of discrepancy between wiring 
diagram and electrical panel/cables, please contact the manufacturer representative. 

 

Do  not  apply  torque,  tension  or  weight  to  the  main  switch  terminals.  Power  line  cables  must  be 
supported by appropriate systems. 

To  avoid  interference,  all  control  wires  must  be  connected  separately  from  the  power  cables.  To  do  this,  use  several 
electrical passage ducts. 
Simultaneous single and three-phase loads and phase unbalance can cause ground losses of up to 150 mA during normal 
unit operation. If the unit includes devices that generate higher harmonics, such as an inverter or phase cut, ground losses 
can increase to much higher values, about 2 A. 
The protections for the power supply system must be designed according to the values mentioned above. A fuse must be 
present on each phase and, where provided for by the national laws of the country of installation, a leak detector to earth. 
This product complies with EMC (Electromagnetic Compatibility) standards for industrial environments. Therefore it is not 
intended for use in residential areas, e.g. installations where the product is connected to a low voltage public distribution 
system. Should this product need to be connected to a low voltage public distribution system, specific additional measures 
will have to be taken to avoid interference with other sensitive equipment. 

 

Before any electrical connection work to the compressor motor and / or the fans, make sure that the 
system  is  switched  off  and  the  main  switch  of  the  unit  is  open.  Failure  to  observe  this  rule  could 
result in serious personal injury. 

 

3.11.1 

Cable requirements 

The cables connected to the circuit breaker must respect the insulation distance in the air and the surface isolation distance 
between  the  active  conductors  and  the  earth,  according  to  IEC  61439-1  table  1  and  2,  and  to  the  local  national  laws. 
The cables connected to the main switch must be tightened using a pair of keys and respecting the unified clamping values, 
relative to the quality of the screws of the washers and nuts used. 
Connect the earth conductor (yellow / green) to the PE ground terminal. 
The equipotential protection conductor (earth conductor) must have a section according to table 1 of EN 60204-1 Point 
5.2, shown below. 
In any case, the equipotential protection conductor (earth conductor) must have a cross section of at  least 10 mm2, in 
accordance with point 8.2.8 of the same standard. 
 

3.11.2 

Interconnection cables 

The unit cannot operate without the flow of water, thanks to the intervention of the flow switch. However, in order to have 
double safety, 

it is mandatory to install a water pump status contact in series with the contact of the flow switch(es), 

to prevent the unit from operating even without the pump starting.

 If the unit is operated without the flow of water, it 

will cause serious damage (freezing of the evaporator). 

Clean contacts: the controller has some clean signal contacts. These contacts can be wired as indicated in the 
wiring diagram. The maximum permissible current is 2 A. 

Remote inputs: in addition to the clean contacts, it is also possible to install remote inputs. For installation, refer 
to the wiring diagram. 

Summary of Contents for EWYD-4Z B

Page 1: ...ns REV 04 Date December 2019 Supersedes D EIMHP01201 18_03EN Multipurpose unit with Inverter Driven Single Screw Compressor EWYD 4ZB Refrigerant R 134a Installation Operation and Maintenance Manual D...

Page 2: ...connections 18 3 10 1 Cable requirements 18 3 10 2 Interconnection cables 18 3 10 3 Phase unbalance 19 4 OPERATION 19 Operator s responsibilities 19 5 MAINTENANCE 19 5 1 Routine maintenance 19 5 2 Uni...

Page 3: ...D EIMHP01201 18_04EN 3 24 Fig 1 Typical refrigerant circuit Water inlet and outlet are indicative Please refer to the machine dimensional diagrams for exact water connections...

Page 4: ...HEAT EXCHANGER COLD WATER 9 SHELL TUBE HEAT EXCHANGER HOT WATER 10 PRESSURE RELIEF VALVE Psat 24 5 bar CHANGEOVER DEVICE OPTIONAL 11 PRESSURE RELIEF VALVE Psat 15 5 bar CHANGEOVER DEVICE OPTIONAL 12...

Page 5: ...e electrical panel Single circuit unit Double circuits unit Label Identification 1 Manufacturer s logo 5 Cable tightening warning 2 Gas type 6 Non flammable gas symbol 3 Hazardous Voltage warning 7 Un...

Page 6: ...cuits close the section of the piping concerned and drain the fluid gradually to stabilise the pressure at the atmospheric level 12 do not use your hands to check possible refrigerant leaks 13 disable...

Page 7: ...our pressure from evaporation pressure to condensation pressure Evaporator where the low pressure liquid refrigerant evaporates to cool the water Condenser where the high pressure vapour refrigerant c...

Page 8: ...ntact factory for further details For operation with temperature at the outlet of the cold heat exchanger below 4 C the unit must operate with glycol mixture ethylene or propylene glycol The glycol pe...

Page 9: ...be able to operate outside the above envelope with compressors unloading Please contact factory for further details For operation with temperature at the outlet of the cold heat exchanger below 4 C th...

Page 10: ...ts around the unit 1 1 Noise The unit is a source of noise mainly due to rotation of compressors and fans The noise level for each model size is listed in sales documentation If the unit is correctly...

Page 11: ...ith 4 lifting points The drawing shows only the 6 fans version For the 4 fans version the lifting mode is the same Unit with 6 lifting points The drawing shows only the 12 fans version The lifting mod...

Page 12: ...D EIMHP01201 18_04EN 12 24 Unit with 8 lifting points...

Page 13: ...he condenser Limited installation space could reduce the normal air flow thus significantly reducing the machine s performance and considerably increasing consumption of electrical energy When decidin...

Page 14: ...mmended For further solutions please consult Daikin technicians The minimum distances reported above ensure functionality of the unit in most applications However there are specific situations which i...

Page 15: ...is working quite normally Fig 6 Multiple Chiller Installation In order to avoid the hot air recirculation due to dominant winds the installation where all units are aligned to the dominant wind is pre...

Page 16: ...as possible to the unit as in Fig 7 If the water filter is installed in another part of the water system the Installer has to guarantee the cleaning of the water pipes between the water filter and th...

Page 17: ...when the evaporator and or condenser water flow is lower than 50 of nominal flow rate For a proper unit operation the water flow rate of both heat exchangers evaporator and condenser must always recir...

Page 18: ...er harmonics such as an inverter or phase cut ground losses can increase to much higher values about 2 A The protections for the power supply system must be designed according to the values mentioned...

Page 19: ...g data for every installed unit Another record should also be kept of all the periodical maintenance and servicing activities If the operator notes abnormal or unusual operating conditions he is advis...

Page 20: ...nt leakage X Verify refrigerant flow using the liquid sight glass Sight glass full X Verify filter dryer pressure drop X Verify oil filter pressure drop Note 5 X Analyse compressor vibrations X Analys...

Page 21: ...it is necessary to wash periodically the frame surfaces with water and suitable detergents In case of part of unit frame paint came off it is important to stop its progressive deterioration by repain...

Page 22: ...nd its operating limits or not performing proper maintenance according to this manual can void the warranty Observe the following points in particular in order to conform to warranty limits 1 The unit...

Page 23: ...label supplied with the product as following instructions Any refrigerant charge for each circuit 1 2 3 added during commissioning the total refrigerant charge 1 2 3 calculate the greenhouse gas emis...

Page 24: ...nt and the products and services presented therein Specification are subject to change without prior notice Refer to the data communicated at the time of the order Daikin Applied Europe S p A explicit...

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