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–EIMHP01201-18_04EN - 6/24 

INTRODUCTION 

 

This manual provides information on the standard functions and procedures of all units in the series and is an  important 
supporting document for qualified personnel, but can never replace it. 
All units are delivered with 

wiring diagrams

certified drawings,

 

nameplate

; and 

DOC (Declaration Of Conformity)

these documents show all technical data for the unit you have bought. In case of any discrepancies between the contents 
of the manual and the documentation provided with the unit, always rely on the unit because 

it is an integral part of this 

manual.

 

Read this manual carefully before installing and starting up the unit. 
Improper installation could result in electric shock, short-circuits, leaks, fire or other damage to the equipment or injure to 
people.  
The unit must be installed by professional operators / technicians in compliance with the laws in force in the country of 
installation.  
The start up of the unit must also be performed by authorized and trained personnel and all activities must be carried out 
in compliance, in full compliance with local laws and regulations.  
INSTALLATION  AND  START  UP  ARE  ABOSOLUTELY  FORBIDDEN  IF  ALL  INSTRUCTIONS  CONTAINED  IN  THIS 
MANUAL ARE NOT CLEAR. 
 
If you are unsure about assistance and for more information, contact an authorized representative of the manufacturer. 
 

1.1 

Precautions against residual risks  

 

1. 

install the unit according to the instructions set out in this manual

 

2.  regularly carry out all the maintenance operations foreseen in this manual 
3.  wear protective equipment (gloves, eye protection, hard hat, etc.) suited to the work in hand; do not wear clothes 

or accessories that can get caught or sucked in by flows of air; tie back long hair before entering the unit 

4.  before opening the machine panelling make sure that it is firmly hinged to the machine 
5.  the fins on heat exchangers and the edges of metal components and panels can cause cuts 
6.  do not remove the guards from mobile components while the unit is operating 
7.  make sure that mobile component guards are fitted correctly before restarting the unit 
8.  fans, motors and belts drives might be running: before entering, always wait for these to stop and take appropriate 

measures to prevent them from starting up 

9.  the surfaces of the machine and pipes can get very hot or cold and cause the risk of scalding 
10.  never exceed the maximum pressure limit (PS) of the water circuit of the unit. 
11.  before removing parts on the pressurised water circuits, close the section of the piping concerned and drain the 

fluid gradually to stabilise the pressure at the atmospheric level 

12.  do not use your hands to check possible refrigerant leaks 
13.  disable the unit from the mains using the main switch before opening the control panel 
14.  check that the unit has been grounded correctly before starting it 
15.  install the machine in a suitable area; in particular, do not install it outdoors if it is intended for use indoors 
16.  do  not  use  cables  with  inadequate  sections  nor  extension  cord  connections,  even  for  very  short  periods  or 

emergencies 

17.  for  units  with  power  correction  capacitors,  wait  5  minutes  after  removing  the  electric  power  supply  before 

accessing the inside of the switch board 

18.  if the unit is equipped with centrifugal compressors with integrated inverter, disconnect it from the mains and wait 

a minimum of 20 minutes before accessing it to carry out maintenance: residual energy in the components, which 
takes at least this length of time to dissipate, poses the risk of electrocution 

19.  the  unit  contains  pressurised  refrigerant  gas:  the  pressurised  equipment  must  not  be  touched  except  during 

maintenance, which must be entrusted to qualified and authorised personnel 

20.  connect up the utilities to the unit following the indications set out in this manual and on the panelling of the unit 

itself 

21.  In  order  to  avoid  an  environmental  risk,  make  sure  that  any  leaking  fluid  is  collected  in  suitable  devices  in 

accordance with local regulations. 

22.  if a part needs to be dismantled, make sure it is correctly re-assembled before starting the unit 
23.  when  the  rules in  force  require  the installation of  fire-fighting  systems  near  the  machine, check  that these  are 

suitable  for  extinguishing  fires  on  electrical  equipment  and  on  the  lubricating  oil  of  the  compressor  and  the 
refrigerant, as specified on the safety data sheets of these fluids 

24.  when the unit is equipped with devices for venting overpressure (safety valves): when these valves are triggered, 

the refrigerant gas is released at a high temperature and speed; prevent the release of gas from harming people 
or objects and, if necessary, discharge the gas according to the provisions of EN 378-3 and the local regulations 
in force. 

25.  keep all the safety devices in good working order and check them periodically according to the regulations in force 
26.  keep all lubricants in suitably marked containers 
27.  do not store inflammable liquids near the unit 
28.  solder or braze only empty pipes after removing all traces of lubricant oil; do not use flames or other heat sources 

in the vicinity of pipes containing refrigerant fluid 

29.  do not use naked flames near the unit 

Summary of Contents for EWYD-4Z B

Page 1: ...ns REV 04 Date December 2019 Supersedes D EIMHP01201 18_03EN Multipurpose unit with Inverter Driven Single Screw Compressor EWYD 4ZB Refrigerant R 134a Installation Operation and Maintenance Manual D...

Page 2: ...connections 18 3 10 1 Cable requirements 18 3 10 2 Interconnection cables 18 3 10 3 Phase unbalance 19 4 OPERATION 19 Operator s responsibilities 19 5 MAINTENANCE 19 5 1 Routine maintenance 19 5 2 Uni...

Page 3: ...D EIMHP01201 18_04EN 3 24 Fig 1 Typical refrigerant circuit Water inlet and outlet are indicative Please refer to the machine dimensional diagrams for exact water connections...

Page 4: ...HEAT EXCHANGER COLD WATER 9 SHELL TUBE HEAT EXCHANGER HOT WATER 10 PRESSURE RELIEF VALVE Psat 24 5 bar CHANGEOVER DEVICE OPTIONAL 11 PRESSURE RELIEF VALVE Psat 15 5 bar CHANGEOVER DEVICE OPTIONAL 12...

Page 5: ...e electrical panel Single circuit unit Double circuits unit Label Identification 1 Manufacturer s logo 5 Cable tightening warning 2 Gas type 6 Non flammable gas symbol 3 Hazardous Voltage warning 7 Un...

Page 6: ...cuits close the section of the piping concerned and drain the fluid gradually to stabilise the pressure at the atmospheric level 12 do not use your hands to check possible refrigerant leaks 13 disable...

Page 7: ...our pressure from evaporation pressure to condensation pressure Evaporator where the low pressure liquid refrigerant evaporates to cool the water Condenser where the high pressure vapour refrigerant c...

Page 8: ...ntact factory for further details For operation with temperature at the outlet of the cold heat exchanger below 4 C the unit must operate with glycol mixture ethylene or propylene glycol The glycol pe...

Page 9: ...be able to operate outside the above envelope with compressors unloading Please contact factory for further details For operation with temperature at the outlet of the cold heat exchanger below 4 C th...

Page 10: ...ts around the unit 1 1 Noise The unit is a source of noise mainly due to rotation of compressors and fans The noise level for each model size is listed in sales documentation If the unit is correctly...

Page 11: ...ith 4 lifting points The drawing shows only the 6 fans version For the 4 fans version the lifting mode is the same Unit with 6 lifting points The drawing shows only the 12 fans version The lifting mod...

Page 12: ...D EIMHP01201 18_04EN 12 24 Unit with 8 lifting points...

Page 13: ...he condenser Limited installation space could reduce the normal air flow thus significantly reducing the machine s performance and considerably increasing consumption of electrical energy When decidin...

Page 14: ...mmended For further solutions please consult Daikin technicians The minimum distances reported above ensure functionality of the unit in most applications However there are specific situations which i...

Page 15: ...is working quite normally Fig 6 Multiple Chiller Installation In order to avoid the hot air recirculation due to dominant winds the installation where all units are aligned to the dominant wind is pre...

Page 16: ...as possible to the unit as in Fig 7 If the water filter is installed in another part of the water system the Installer has to guarantee the cleaning of the water pipes between the water filter and th...

Page 17: ...when the evaporator and or condenser water flow is lower than 50 of nominal flow rate For a proper unit operation the water flow rate of both heat exchangers evaporator and condenser must always recir...

Page 18: ...er harmonics such as an inverter or phase cut ground losses can increase to much higher values about 2 A The protections for the power supply system must be designed according to the values mentioned...

Page 19: ...g data for every installed unit Another record should also be kept of all the periodical maintenance and servicing activities If the operator notes abnormal or unusual operating conditions he is advis...

Page 20: ...nt leakage X Verify refrigerant flow using the liquid sight glass Sight glass full X Verify filter dryer pressure drop X Verify oil filter pressure drop Note 5 X Analyse compressor vibrations X Analys...

Page 21: ...it is necessary to wash periodically the frame surfaces with water and suitable detergents In case of part of unit frame paint came off it is important to stop its progressive deterioration by repain...

Page 22: ...nd its operating limits or not performing proper maintenance according to this manual can void the warranty Observe the following points in particular in order to conform to warranty limits 1 The unit...

Page 23: ...label supplied with the product as following instructions Any refrigerant charge for each circuit 1 2 3 added during commissioning the total refrigerant charge 1 2 3 calculate the greenhouse gas emis...

Page 24: ...nt and the products and services presented therein Specification are subject to change without prior notice Refer to the data communicated at the time of the order Daikin Applied Europe S p A explicit...

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