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When connecting the flare nut, apply ester oil 
or ether oil to the flare section (both inside and out-
side), and spin 3-4 times before screwing in. 

(Refer to Fig. 10 )

Table 2

Refer to “Table 2” to determine the proper tightening torque.

For reference

If a torque wrench is not available, use the following method as a rule of thumb.
After the work is finished, make sure to check that there is no gas leak.

When you keep on tightening the flare nut with a spanner, there is a point where the tightening torque sud-
denly increases. From that position, further tighten the flare nut the angle shown below:

Table 3

After piping work is done, check all the pipe connections to ensure no nitrogen or other gases are leaking.

After checking for gas leaks in the pipe connections, insulate them as shown in Fig. 11 and 12.
(Install so that no pipes are exposed, as this may cause leaking.)

Pipe size

Further tightening angle

Recommended arm length of tool

 φ

 9.5 (3/8”)

60 to 90 degrees

Approx. 200mm

 φ

 15.9 (5/8”)

30 to 60 degrees

Approx. 300mm

 φ

 19.1 (3/4”)

20 to 35 degrees

Approx. 450mm

Coat here with ester or ether oil.

Fig. 10

Type of refrigerant

Applicable model

Flare dimensions A (mm)

R22, R407C

FAY-FJV1

FAYP-BV1

R410A

FAQ

Pipe size Tightening torque

R0.4-0.8

A

90

˚±

0.5

˚

 

45

˚±

32.7-39.9 N • m 

61.8-75.4 N • m

97.2-118.8 N • m

φ

9.5(3/8”)

φ

15.9(5/8”)

φ

19.1(3/4”)

Flare

12.6 – 13.0

19.0 – 19.4

23.3 – 23.7

12.8 – 13.2

19.3 – 19.7

Liquid pipe

Fig. 11

2) 3) Wrap fitting with 
        provided insulation

Seal ends with vinyl tape.
(procure in the field.)

Gas pipe

Start wrapping tape here.

Use provided insulation tape.

Fig. 12

01_EN_3P184443-2.fm  Page 8  Monday, July 3, 2006  3:14 PM

Summary of Contents for FAY71FJV1

Page 1: ...SAMENTE ESTAS INSTRUCCIONES ANTES DE INSTALAR GUARDE ESTE MANUAL EN UN LUGAR A MANO PARA LEER EN CASO DE TENER ALGUNA DUDA PRIMA DELL INSTALLAZIONE LEGGERE ATTENTAMENTE QUESTE ISTRUZIONI TENERE QUESTO...

Page 2: ...reenkomstig de bepalingen van Richtlijnen zoals geamendeerd siguiendo las disposiciones de Directivas seg n lo enmendado secondo le prescrizioni per Direttive come da modifica de acordo com o previsto...

Page 3: ...guinte s norma s ou outro s documento s normativo s desde que estes sejam utilizados de acordo com as nossas instru es overholder f lgende standard er eller andet andre retningsgivende dokument er for...

Page 4: ...ry out installation work Do not try to install the machine your self Improper installation may result in water leakage electric shocks or fire Perform installation work in accordance with this install...

Page 5: ...chen Plastic parts may deteriorate and fall off or result in water leakage b where corrosive gas such as sulfurous acid gas is produced Corroding copper pipes or soldered parts may result in refrigera...

Page 6: ...ote controller from Table 1 according to customer request and install in an appropriate place For installation follow the Installation manual included with the remote controllers Table 1 NOTE If the c...

Page 7: ...of the outdoor unit Items to be checked If not properly done what is likely to occur Check Is the indoor unit fixed firmly The unit may drop vibrate or make noise Is the gas leak test finished It may...

Page 8: ...installation panel is attached to the rear of the unit To detach remove the screws from the bottom of the panel Refer to Fig 1 2 Attach the installation panel to the wall using the paper pattern for i...

Page 9: ...ok on the installation panel Refer to Fig 4 and 5 If running pipes from the left side or using embedded pipes remove the bottom panel to make work easier CAUTION Install the unit so that it is level o...

Page 10: ...wrong refrigerant will prevent the unit from functioning properly CAUTION Use a pipe cutter and flare suitable for the type of refrigerant Apply ester oil or ether oil around the flare section before...

Page 11: ...are leaking After checking for gas leaks in the pipe connections insulate them as shown in Fig 11 and 12 Install so that no pipes are exposed as this may cause leaking Pipe size Further tightening ang...

Page 12: ...igerant piping systems For instance if the chlorine based flux is used it will cause pipe corrosion or in particular if the flux contains fluorine it will damage the refrigerant oil Before brazing loc...

Page 13: ...it through the drain pipes and corrode the heat exchanger 7 ELECTRIC WIRING WORK All field supplied parts and materials and electric works must conform to local codes Use copper wire only For electric...

Page 14: ...nal board Remote controller cord connections not necessary for slave unit of simultaneous operation system Feed wires through the clamp and connect to the terminal board for transmission wiring no po...

Page 15: ...lack in the power wiring may cause abnormal heating Use sleeve insulated round pressure terminals for connections to the power terminal block If none are available connect wires of the same diameter t...

Page 16: ...he remote controller that suits the indoor unit which has the most functions as attached swing flap 4 For simultaneous operation system connect the remote controller cord to the master unit 1 2 3 P1 P...

Page 17: ...e installation manual attached to the wireless remote controller for setting instructions 3 Setting indoor unit number of simultaneous operation system When using in simultaneous operation system mode...

Page 18: ...ler from the master unit if the optional remote controller for slave unit is used However remove the wires attached to the remote controller terminal board of the master unit 5 CONTROL BY 2 REMOTE CON...

Page 19: ...function diagnoses below 2 HOW TO DIAGNOSE FOR PROBLEMS With the power on Troubles can be monitored on the remote controller or the LED s on the PC board of the indoor unit Trouble shooting with the d...

Page 20: ...rmal mode 3 Depending on the model or the conditions it may carry out an emergency shut down 4 If the HBP H2P is off the branch wiring between each of the indoor and outdoor units may either be incorr...

Page 21: ...utdoor unit E1 Outdoor unit s PC board faulty outdoor unit E3 High pressure abnormal outdoor unit E4 Low pressure abnormal outdoor unit E5 Compressor motor lock malfunction outdoor unit E7 Outdoor fan...

Page 22: ...s shown the wiring between the indoor and outdoor units is not properly wired Therefore immediately disconnect the power supply and correct the wiring The com pressor and the fan mounted on the outdoo...

Page 23: ...OLLER KIT IS BEING USED 5 REMOTE CONTROLLER MODEL VARIES ACCORDING TO THE COMBINATION SYSTEM CONFIRM ENGINEERING MATERIALS AND CATALOGS ETC BEFORE CONNECTING 6 SYMBOLS SHOW AS FOLLOWS RED RED BLK BLAC...

Page 24: ...YSTEM CONFIRM ENGINEERING MATERIALS AND CATALOGS ETC BEFORE CONNECTING 6 SYMBOLS SHOW AS FOLLOWS RED RED BLK BLACK WHT WHITE YLW YELLOW ORG ORANGE GRY GRAY PRP PURPLE BLU BLUE 7 CONFIRM THE METHOD OF...

Page 25: ...0608 HT 3P184443 2 EM00A030E 00_CV_3P184443 2 fm Page 2 Monday July 3 2006 2 21 PM...

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