Daikin LX10F11B3, Service Manual

Page 1: ... LX10F11B3 or later Head Office Umeda Center Bldg 4 12 Nakazaki Nishi 2 chome Kita ku Osaka 530 8323 Japan Tel 06 6373 4338 Fax 06 6373 7297 Tokyo Office JR Shinagawa East Bldg 11F 18 1 Konan 2 chome Minato ku Tokyo 108 0075 Japan Tel 03 6716 0420 Fax 03 6716 0230 DAIKIN REFRIGERATION OFFICE Fascinatio Boulevard 562 2909 VA Capelle aan den IJssel The Netherlands https daikin p ru ...

Page 2: ...e container refrigeration unit LX10F series or later including the part names of each operating section how to turn the power on and how to change the temperature setting as well as the functions of the product and maintenance work etc In addition refer to the following document have been issued Parts list https daikin p ru ...

Page 3: ...l Diagnosis 2 45 Chapter 3 PTI Periodic Inspection 3 1 3 1 Pre Trip Inspection 3 2 3 2 Manual Inspection 3 3 3 3 Automatic PTI 3 5 3 3 1 Automatic PTI Step No and Contents 3 6 3 3 2 Automatic PTI Alarm 3 6 3 4 Periodic Inspection 3 8 Chapter 4 Service 4 1 4 1 Manual Check 4 2 4 2 Automatic Pumpdown 4 6 4 3 Connecting and Removing Manifold gauges 4 7 4 4 Checking Non Condensable Gas 4 8 4 5 Sight G...

Page 4: ...r Location 5 4 5 4 Operation 5 5 5 5 Operation Mode and Control 5 6 5 5 1 Water cooled Operation 5 6 5 5 2 Condenser Fan Control during Water cooled Operation 5 6 5 6 Parts Replacement 5 7 5 6 1 Cooling Water Pressure Switch 5 7 Chapter 6 APPENDIX 6 1 6 1 Standard Tightening Torque for Bolt and Flare Nut 6 2 6 2 Temperature Sensor Characteristics 6 3 SS RS DSS DRS EIS EOS Eco In Eco Out SGS AMBS 6...

Page 5: ... water cooled operation Condenser fan may start and stop automatically for the refrigerant high pressure control CLASS 1 PRODUCT SPECIFIED BY THE FLUOROCARBONS EMISSION CONTROL LAW HFC IS USED FOR THIS PRODUCT AS A REFRIGERANT 1 Emission of fluorocarbons into the atmosphere without permission is prohibited 2 Recovery of fluorocarbons is mandatory when scrapping and servicing this product 3 The kin...

Page 6: ...space 800m m or m ore Important information regarding the refrigerant This product contains greenhouse gases covered by Kyoto Protocol Do not discharge refrigerant into atmosphere Refrigerant type R134a GWP 1 value 1430 1 GWP global warming potential You may be required to perform periodic refrigerant leakage inspections Contact Daikin for details https daikin p ru ...

Page 7: ...https daikin p ru ...

Page 8: ...7 Sensor Location 1 3 8 Printed Circuit Board 1 4 Operation Mode and Control 1 4 1 Frozen Mode 1 4 2 Chilled Mode 1 4 3 Dehumidification Mode Option 1 4 4 Defrost Mode 1 4 5 Compressor Fan Motor Valve Function 1 4 6 Common Control 1 5 Optional Functions 1 5 1 ASC Automatic Setpoint Change 1 5 2 Cold Treatment Transport 1 5 3 ACT Automatic Cold Treatment 1 5 4 Ventilator Volume Detection FA Sensor ...

Page 9: ...vaporator fan motor Squirrel cage three phase induction motor Motor output 400W 60W dual speed 2P 4P Condenser fan Propeller fan Condenser fan motor Squirrel cage three phase induction motor Motor output 670W 120W dual speed 4P 6P Defrosting system Hot gas defrosting system Refrigerant control Electronic expansion valve Capacity control By inverter compressor and hot gas control Refrigerant R134a ...

Page 10: ...rcuit Board Fuse Type Protection Circuit Alarm I O board EC2 F1U F10A 250V fast acting type I O board control power DC13 5V 5V 3 3V F2U PCC1 PCC2 CFH CFL EFH EFL HSV RSV LSV ESV F703 F707 E115 E117 F3U Spare PT CT board EC7 F11U 8A 600V PT CT board control power Noise filter board EC9 F5U 12 5A 300A Surge absorber 1 lightning surge protection Non replaceable F6U Surge absorber 2 lightning surge pr...

Page 11: ...e RSV Reheat Solenoid Valve PRV Pressure Relief Valve Service port Low Pressure Gas line High Pressure Gas line High Pressure Liquid line High Pressure Liquid line Interface PPR1 PC port receptacle RM Remote monitoring receptacle Option 1 3 Construction 1 3 1 Outside View Ventilator Storage space for power cable Dryer PRV HSV RSV DMV Economizer EEV EMV LPT AMBS SGS DCHS1 HPS HPT Inverter compresso...

Page 12: ...ensor HuS Humidity Sensor Option SS Supply Air Temperature Sensor Interface CTR Cargo Temperature Sensor Receptacle Option RPP2 PC Port Receptacle Option USDA1 USDA Sensor 1 Receptacle Option USDA2 USDA Sensor 2 Receptacle Option USDA3 USDA Sensor 3 Receptacle Option RS DRS Option Evaporator fan SS DSS HuS Option Evaporator Reheat coil Option USDA1 USDA2 USDA3 CTR RPP2 Option TOP OF VIEW EIS EOS h...

Page 13: ...EFL Magnetic Contactor EFM low speed PCC1 Phase Correction Contactor 1 PCC2 Phase Correction Contactor 2 PT CT PT CT Board RCD Modem Option Tr1 Transformer for Operating Circuit LCD board EC4 Sheet key EC6 Operation Panel Operation board EC3 PCC2 EFH EFL CFH CFL CPU board EC1 I O board EC2 PCC1 CB Tr1 Behind of CB Earth terminal block PT CT EC7 BAT RCD option installation position https daikin p r...

Page 14: ...SGS AMBS DCHS1 X8A MODEM X12A Operation board X3A Short circuit connectors for emergency operation X30A Tr1 X21A X25A WPS X26A RM X22A HSV RSV SV1 PCC1 PCC2 CFH CFL EFH EFL CBS X28A option X27A X24A CPU X23A X33A INV LSV ESV SV2 MODEM F1U F10A 250V Spare F10A 250V F3U X31A X32A PCC1 PCC2 EMERGENCY LED output indicator PCC1 PCC2 CFH CFL EFH EFL HSV RSV LSV ESV SV1 SV2 RM T F HEAT RED COOL BLUE F2U ...

Page 15: ...A AC300V 12 5A AC300V 12 5A AC300V 8A AC600V F5U F6U F7U F8U X91A Noise filter board EC9 Noise filter board EC9 Inverter board EC8 AC reactor Inverter board EC8 TP1 TP2 P2 P1 Note Wiring diagram for the unit including inverter circuit is put on back side of the control box cover https daikin p ru ...

Page 16: ...nsors mounted at the economizer outlet and inlet EMV is also used for the discharge pipe temperature control and charging control during defrost and heating operation ESV Economizer Solenoid Valve Opening of ESV is synchronized with EMV LSV Liquid Solenoid Valve LSV is opened while in compressor operation It is closed while in defrost and heating operation and automatic pump down HSV Hot gas Solen...

Page 17: ...rd energizes magnetic contactors for fan motor EFM CFM and phase correction contactor PCC1 or 2 by receiving order from CPU board At the same time LED lamps wired in parallel with them are energized and lighted ON That is convenience with service work Operation Board EC3 Operation board receives input from keyboard and transmits it to LCD board and CPU board On the other hand it transmits signals ...

Page 18: ...peed but it runs low speed when RS drops to 5 0 FULL COOL Modulation When RS drops to SP unit will enter to the modulating cooling Compressor speed is modulated in response to temperature difference between RS and SP COOLING OFF When RS still drops to SP 0 5 unit will enter to Cooling OFF Compressor stops and EFM continues to run at low speed If temperature rises to SP 0 5 the unit will return to ...

Page 19: ... SP 0 5 the unit will return to modulation EFM runs with high or low speed in response to SS Control value varies depending on operating condition HEATING When SS is SP 0 5 unit will be in heating operation A hot gas is adopted for the heat source The operation is same as defrost mode except EFM runs with high speed Evaporator Fan Motor EFM EFM runs at High or Low speed in Modulation as mentioned ...

Page 20: ...wing conditions are met during modulated cooling in the chilled mode Hu Setting Hu 7 SP 0 7 SS SP 0 7 RS SP 2 0 The above conditions are satisfied continuously for 10 minutes When dehumidification operation starts it supplies hot gas to the reheat coil EFM runs at high speed Dehumidification Control Modulated Cooling in Chilled Hu Setting Hu 7 SP 0 7 SS SP 0 7 RS SP 2 0 The above conditions are sa...

Page 21: ...t rage during defrosting but the IN RANGE LED is kept ON This will avoid misunderstanding that there will be a problem if the IN RANGE LED is turned OFF Defrost Initiation Pull down Short timer 6Hr 12Hr when RS 15 Automatic detecting When supply air temperature does not drop 0 2 per 1 hr in frozen mode AUTO In Range Defrost interval setting Defrost interval setting 3 6 9 12 or 24 Hr Out range time...

Page 22: ...otor CM 7 8 Max 130 rps 20 130 rps OFF 20 95 rps 20 95 rps EFM H H L 3 H L H OFF H CFM H L OFF 2 H L OFF 2 OFF OFF L H 5 H L OFF 6 Solenoid Valve LSV ON ON OFF OFF ON OFF 4 ON ESV ON ON OFF OFF OFF ON 4 OFF HSV OFF OFF OFF ON ON OFF 4 5 OFF RSV OFF OFF OFF OFF ON Modulation Valve EEV 8 2 100 2 100 0 0 0 36 4 2 100 EMV 8 2 100 2 100 0 0 0 24 4 0 DMV 8 100 100 100 0 0 100 4 13 100 5 20 100 Defrost M...

Page 23: ...e difference between RS or SS and SP at the speed of as low as 20 rps The compressor stops at small heat load condition Calibration valves Turning the unit switch into ON triggers initial operation for calibrating valves EEV EMV and DMV EEV and EMV are fully opened 420pls then fully closed 0pls DMV is fully opened 760pls then fully closed 0pls and fully opened 760pls again The change of valve open...

Page 24: ...fication control settings can be configured as well The temperature inside is raised gradually 0 5 Hr to prevent rapid temperature rise during the pull up operation SP1 SP2 SP3 TM1 TM2 TM3 ASC function starts to operate Pull down Pull down Pull up Timer TM1 Count Starts Precautions when setting ASC operation Access to 2 5 ASC settings for ASC operation in paragraph 2 3 Display During ASC operation...

Page 25: ...n paragraph 2 3 Access to setting change 12 Configuration Set in paragraph 2 3 USDA report Temperature record data during cold treatment transport can be prepared in the format in conformity with USDA standards which is downloadable from the PC that installed DCCS software For detail refer to operation manual for personal computer software Checking remaining voltage of the wake up battery Temperat...

Page 26: ...d gradually 0 1 per hour to prevent rapid temperature rise Access to ACT operation Access to 2 6 ACT setting in paragraph 2 3 Indications during ACT operation During USDA operation ACT is displayed in the SET MODE area The SET MODE area will change to USDA INFO every 5 seconds and the current USDA sensor value will be displayed Figure below CHILLED HP 1200kPa LP 20kPa MODULATION 1 0 C DEF INT AUTO...

Page 27: ...erring to 12 Configuration Set in paragraph 2 3 Setting of ventilation volume FA volume Conduct the setting of ventilation volume after the completion of the FA sensor calibration FA sensor characteristic differs between the ventilator opening and closing To display accurate FA volume make sure to follow the procedure of manual Refer to 18 FA sensor calibration in paragraph 4 1 Event log recording...

Page 28: ...isplay function Return air temperature display RS Supply air temperature display SS High pressure HPT Low pressure LPT USDA 1 USDA 2 USDA 3 temperature CTS temperature Ventilation volume FA Remaining battery voltage PTI record Latest 5 times PTI operation day Software version Alarm Record Display alarm generated for maximum 180 days Trip Chart Indicate trip chart in a graphic display for maximum 9...

Page 29: ... a PC or USB memory The use of a PC also enables the container number cargo description destination and other information to be sent to and memorized in the controller Description PC connection USB memory connection Download Trip report FULL TRIP All data are downloaded LAST ONE TRIP TRIP BY DATE TRIP BY TRIP PTI report USDA report Monitoring report Upload Software upload Container No etc upload N...

Page 30: ...apter 2 Controller 2 1 Operation Panel 2 2 Controller Functions List 2 3 Operation Procedure 2 4 Wake up Battery Rechargeable Battery 2 5 Alarm Code 2 6 Alarm Diagnosis 2 7 General Diagnosis https daikin p ru ...

Page 31: ...e to Initialize Menu display after unit ON OFF key ON To move to Menu display while the unit is in operation ENTER To determine the setting contents ESC Returns from the display contents to the previous screen MANUAL DEFROST To carry out manual defrost operation FULL COOL COOLING OFF MODULATION HEATING HEATING OFF DEFROST EMERGENCY STOP EMERGENCY SHUTDOWN 2 Supply air Temp Control humidity Set Poi...

Page 32: ...tion SS DSS RS DRS FA 4 1 13 18 Trip Start Time and reset 4 1 19 Running hours and reset CM EFH EFL CFH CFL 4 1 20 24 Sensor Information Air SS DSS RS DRS Hus AMBS Cargo USDA1 2 3 CTS Ref EIS EOS DCHS1 2 SGS ECO IN ECO OUT Ventilation FA Pressure HPT LPT Power Battery Voltage Supply Voltage Total Comp Current 2 3 3 Service Menu Trip Chart Trip Report PTI History Alarm Record 2 3 5 Automatic Pump d...

Page 33: ...nit OFF UNIT OFF Initialize Menu Manual Check Config Set Optional Function PTI Menu USB Menu Initialize Menu 10 PTI Menu Refer PTI details to paragraph 3 3 Unit OFF Full PTI Chilled PTI Frozen PTI Short PTI Preparation for 10 sec System Check 10 Container ID DILU1234567 Controller Date DD MM YYYY Controller Time 17 00 Software Ver 3xxx Unit ON 11 12 13 14 Operation Menu Mode Set Sensor Information...

Page 34: ...ormation 5 Service Menu 11 Manual Check Refer manual check details to paragraph 4 1 Preparation Operation Battery Mode Circuit Breaker OFF if optional function set is changed Y M D Y M D Y M D Y M D Y M D USDA 1 Temp USDA 2 Temp USDA 3 Temp Cargo Temp Ventilation Volume Battery Voltage PTI History 1 Full 2 Short 3 Chilled 4 Frozen 5 Short Controller S N Controller Date Controller Time Software Ver...

Page 35: ...ET Set 2 8 Fan Speed Control 2 1 Defrost Interval Set 1 Press key to select defrost interval and press key to determine Time setting 3 6 9 12 24 Hr Auto setting AUTO Defrosting will executed automatically in accordance with the state of frost formation occurred on the evaporator coil 2 2 Dehumidification Set 1 Press or key to select ON or OFF and press key to determine ON Dehumidification operatio...

Page 36: ...ed Note 1 OFF No USDA sensor connected Note 1 To measure the temperature inside or cargo temperature for the purposes other than cold treatment transport USDA sensor can record the temperature ranging from 30 0 to 40 Do not use it for cold transport treatment because it does not meet the USDA standards USDA Change ENTER Confirm OFF Change ENTER Confirm 4 sensors USDA Dehumidification Set Change EN...

Page 37: ... move next setting item Hr and press key then press key to change setting to 48 the first operating Hr and press key to determine Fig 3 3 2 Similarly set the second and the third settings for SP DHU SHU or Hr Figs 4 and 5 3 3 To set the fourth setting select LAST for operation time and press key Fig 6 3 4 Press key to move to START and press key The next screen Fig 7 will be appeared Fig 6 Fig 7 3...

Page 38: ...on Fig 4 2 7 G set set It is able to select power consumption limit of the unit in order to continuous operation as much as possible when power supply is not enough capacity 1 Press key to select total power consumption and press key to determine OFF 11 12 13 14 or 15 kVA When a G set setting has been made the total power consumption will take priority so that refrigeration performance may be insu...

Page 39: ...5 0 2 1 1 3 13 100pls Discharge gas temp 2 Suction gas temp Economizer Inlet temp Economizer Outlet temp Economizer EV Discharge MV PREV Sensor Information 3 3 PREV 5 1 7 2V Cargo Temp Rec Supply air Temp Ventilation Volume Battery Voltage Sensor Information 5 1 7 6 900kPa 20kPa 400V 15 1 2 1 12A Supply air temp Return air temp High Pressure Low Pressure Supply Voltage Ambient temp Evap Inlet Temp...

Page 40: ...the day before the circled portion appears at the right end on the screen by pressing key Step 2 Press MENU key to show the Zoom in Zoom out screen Step 3 Zoom in the Date span from 6 Week into 5 Day Press key to zoom in the Day span from 6 Week into 10 Day and press key Press MENU key again to show the Zoom in Zoom out screen then zoom in from 10 Day to 5 Day using key then press key Step 4 Zoom ...

Page 41: ...tion screen Step 3 To complete the Monitoring Log access to operation screen Service menu Monitoring Log and execute Enter to Stop Caution 1 Remove the USB memory after confirming that the LOGGING USB display has turned off If the USB memory is removed while monitoring log is still in progress the data files may become corrupted 2 The data files are saved at intervals of one per hour 3 The file si...

Page 42: ...ct or F and press to determine 2 Pressure alternate Press key to select kPa PSI or Bar and press to determine 3 Ventilation Volume Alternate Press key to select m3 h or CFM and press to determine Unit Convert Ventilation Volume m3 h Pressure kPa Temperature ESC ESC Unit Convert Ventilation Volume m3 h Temperature Pressure kPa Unit Convert Temperature Pressure kPa Ventilation Volume m3 h Change ENT...

Page 43: ...Reheat Coil Reheat Coil ON Reheat coil equipped OFF Reheat coil not equipped 12 5 Ventilation FA Ventilation FA HIGH FLY With FA sensor Ventilator with insect screen HIGH With FA sensor Ventilator without insect screen OFF Without FA sensor Standard 12 6 USDA Sensor Type USDA Sensor Type Type 1 ST9702 1 type USDA sensor Type 2 NTC type USDA sensor Standard 12 7 Temp Unit Temp Unit Centigrade or F ...

Page 44: ...on 13 1 Bulb mode function 13 2 Rail mode function 13 3 AST Automatic change function of set temperature for details refer to paragraph 1 5 1 13 4 ACT Automatic cold treatment function for details refer to paragraph 1 5 3 Title display Setting Change Enter 13 1 Bulb Mode Function Bulb Mode Function ON With bulb mode function OFF Without bulb mode function 13 2 Rail Mode Function Rail Mode Function...

Page 45: ...ot inserted Unsupported USB Memory The USB memory has no authentication file Too many files For multiple download of same container ID on the same date overwriting symbol A to Z Download failed Step 1 Insert the USB memory that contains an authentication file 1 Download the authentication file from the Daikin s web site USB Memory Full Need more than 1MByte Press ESC to Return Data Download Error ...

Page 46: ...tware Upload No USB Memory Found Insert or Press ESC to Return Press ESC to Return Press ESC to Return Press ESC to Return Press ESC to Return Step 4 After finishing uploading Pull out a USB memory in the battery mode Set the Circuit Breaker to OFF when a commercial power source is used Note After the USB memory has been inserted it will take up to 30 seconds for the USB memory to be authenticated...

Page 47: ...DC7 6V or more The battery has been charged DC7 5V or less Recharge battery To recharge power the unit for 14 hours or more When power is being supplied recharging will be carried out while the unit is operating and while it is stopped CB on The remaining voltage after completion of recharging DC7 6V or more The battery has been charged DC7 5V or less The battery may have deteriorated It is recomm...

Page 48: ... LED Red Alarm code display F Alarm E807 E304 Blinking Press or key to display alarm code E Alarm OFF F Alarm Diagnosis Alarm code Alarm content Controller action 001 F101 HPS activates within 30 seconds after compressor starts 2400 kPa or more UNIT stops 030 F106 Abnormal compressor operation UNIT stops 002 F109 LPT drops below 72kPa within 2 seconds after compressor starts UNIT stops 003 F301 Te...

Page 49: ...ration 018 E406 Suction gas temperature sensor SGS failure Backup operation 018 E407 Evaporator inlet temperature sensor EIS failure Backup operation 018 E409 Evaporator outlet temperature sensor EOS failure Backup operation 018 E411 Ambient temperature sensor AMBS failure Alarm display only 019 E413 Low pressure transducer LPT failure Backup operation 019 E415 High pressure transducer HPT failure...

Page 50: ...l frequency much lower than command frequency due to compressor over load Restart after 3 min 105 E526 Actual frequency much higher than command frequency due to external factors Restart after 3 min 101 E528 Compressor does not operate after startup Restart after 3 min 106 E52C Inverter board temperature higher than 99 Restart after 3 min 102 E52D Inverter board temperature abnormal 150 or 45 is d...

Page 51: ...hort circuiting of air passage on air cooled condenser CFM reverse rotation or stopped Repair as needed Stpe 3 DMV check 3 1 Disconnect the connector X11A CPU board then check resistance of DMV coil 3 2 Touch on coil vibration corresponding to opening change when calibrating DMV at startup Refer to Calibration valves in paragraph 1 4 6 3 3 Fully open valve using emergency magnet Refer to paragraph...

Page 52: ...efer to paragraph 1 4 6 for calibration valves 2 3 Fully open the valve body using emergency magnet Refer to paragraph 4 9 2 Then operate the unit without coil 2 1 Resistance between each coil 46 3Ω 2 2 In case that the coil does not vibrate corresponding to opening change check the coil or the controller 2 3 If the alarm is repeated replace EEV body Step 3 Liquid line check Check if there is a cl...

Page 53: ... 2 3 Humidity Setpoint in paragraph 2 3 E305 Defrost Interval setting request Set defrost interval following 2 1 Defrost Interval in paragraph 2 3 E307 Calendar setting request Set 12 11 Controller date year month day and 12 12 Controller time time referring 12 Configuration Set in paragraph 2 3 E311 Trip start setting requirement Set 20 Trip Start Time to 0 press ENTER key for three seconds refer...

Page 54: ...lure Trouble Shooting The unit cannot perform backup operation and cannot be controlled Replace each failed sensor Refer to 016 017 and 019 Controller Action F401 F405 F407 F409 Unit stop 005 F701 E701 Alarm Logic The power supply voltage is AC565V or AC329V Possible Causes The power supply voltage is high AC565V or low AC329V Trouble Shooting Check if the actual power supply within range AC329V A...

Page 55: ... Causes 1 Abnormal power supply Open phase 2 Broken wire open at power plug or power cable 3 Wire disconnection at unit Trouble Shooting 1 Check if there is open phase on power from power supply equipment side 1 Provide correct power supply if there is power phase is open 2 Check if there is Broken wire open at power plug or power cable the primary side of circuit breaker 2 Repair if there is a pr...

Page 56: ... and RS is not drop 0 2 for 1 hour Modulation EEV Opening 400 pls continuously for 5 minutes Frozen RS 0 EEV Opening 400 pls and RS is not drop 0 2 for 1 hour RS 0 EEV Opening 400 pls continuously for 5 minutes Possible Causes Shortage of refrigerant Liquid line dryer is clogging EEV failure Trouble Shooting Step 1 LSV check Step 2 Liquid line check and dryer blockage check Step 3 EEV check Step 4...

Page 57: ...ixed time Pump down before defrost EEV close LPT 40kPa or EOS LP T 30 not reached less than 3 times within 300 seconds Auto pump down LSV close Does not drop to LPT 27kP within 210 seconds Possible Causes 1 EEV failure Valve cannot close or clogged in case of pump down before defrost LSV failure Valve cannot close or clogged in case of auto pump down 2 LPT failure 3 Compressor failure Trouble Shoo...

Page 58: ... ambient temperature SP Controller Action E203 Restart after 3 minutes 014 E207 Alarm Logic Defrost can not be completed within 90 minutes The condition EOS 10 was not satisfied five defrosting times continuously during 90 minute counting Possible Causes Excessive frost on the evaporator coil Setting time of defrosting interval is too long Trouble Shooting 1 Remove rest frost by manual defrost Als...

Page 59: ...k connector X16A and make sure it is properly installed Step 2 Disconnect X16A and check the resistance of sensor Example of sensor resistance value measurement Connector X16A Contact to the connector pins correctly X16A DRS RS DSS SS 1 10 12 9 2 7 11 8 If the resistance value matches the temperature sensor characteristic table refer to 5 2 temperature sensor characteristics the sensor is normal S...

Page 60: ...PU board failure Trouble Shooting Step 1 Check connector X16A X20A and make sure it is properly installed Step 2 Disconnect X16 and X20A and check the sensor resistance values X16A DCHS1 X20A DCHS2 17 18 5 6 If the resistance value matches the temperature sensor characteristic table refer to 5 2 temperature sensor characteristics the sensor is normal Example of sensor resistance value measurement ...

Page 61: ...then check the resistance of sensor EIS AMBS EOS SGS ECO IN ECO OUT 3 2 6 4 1 5 2 6 4 3 1 5 13 17 14 18 16 15 X16A X20A If the resistance value matches the temperature sensor characteristic table refer to 5 2 temperature sensor characteristics the sensor is normal Example of sensor resistance value measurement Connector X16A Contact to the connector pins correctly Step 3 Check the controller CPU b...

Page 62: ...old gauges and compare the value of pressure gauge and LPT value in LCD display Replace LPT if the difference is greater than 10 kPa Step 3 Turn on the circuit breaker and check if there is DC5V input from the controller X7A V V CPU board Sensor name Voltage value Pin No Connector X7A HPT 1 2 4 5 3 3 6 6 DC 5V Refer to 5 3 Pressure Sensor Characteristics DC 5V Refer to 5 3 Pressure Sensor Characte...

Page 63: ...rimary side of Tr F11U ZN Surge absorber R X62A X63A Tr PT CT board ZNR X63A Tr F11U X62A If shorted replace the PT CT board Step 3 If repeat the alarm with no short circuit replace the PT CT board Controller Action E417 Alarm display only 021 E419 Alarm Logic Current sensor CT failure Possible Causes Open circuit between connector X61A PT CT board X4A CPU board Current sensor CT failure in PT CT ...

Page 64: ... and USDA receptacle is open or short circuited After make jumper between pins A B on USDA CTS receptacle check the continuity on socket X6A CPU board USDA1 USDA2 USDA3 CTS X6A CPU board Sensor receptacle inside container 7 5 3 1 8 6 4 2 Continuity check Connector X6A Repair or replace if there is disconnection or short circuit Step 3 Check the resistance value for each sensor of USDA and CTS sens...

Page 65: ...ck Red Yellow Black Red Black Yellow Input Voltage DC5V Output Voltage Example of voltage check Connector X20A Sensor name Pin No Connector X20A Voltage value Humidity sensor 11 13 DC 5V 12 13 refer to 5 4 Humidity Sensor Characteristics Step 4 Replace the CPU board Controller Action E431 Alarm display only 024 E607 Alarm Logic Sheet key failure Possible Causes Sheet key EC6 failure Faulty cable o...

Page 66: ...case of a temporary power supply shut down E707 Restart after 3 minutes of standby 9 retries Then restart after 4 hours of standby In the case of an abnormal power supply phase waveform E707 is generated 2 times F703 unit stop 026 E801 Alarm Logic CPU onboard battery failure E307 and E311 are also generated Possible Causes CPU onboard battery is drained due to salt water or moisture Trouble Shooti...

Page 67: ...ler FAS X8A No 4 6 Red Black X8A CPU board FAS Black Blue Red Blue Yellow V DC5V 2 4 6 1 3 5 B B R B B Y Input Voltage DC5V Output Voltage 2 If there is no input DC5V then check the controller If there is input DC5V then proceed to next step 3 Make sure that the FA wire is properly attached to the ventilator outlet Operate the ventilator outlet lever to fully open and fully close If an alarm is de...

Page 68: ...port 030 F106 E106 Alarm Logic Abnormal compressor operation Possible Causes Wiring connection mistake between the compressor and the inverter board EC8 Trouble Shooting Step 1 Check the colors of the wires connected to U V and W on the inverter board EC8 U red V white W black Step 2 Check the colors of the wires connected to U V and W in the compressor terminal box U red V white W black Refer to ...

Page 69: ...on DC19A Over current due to compressor overload Inverter board failure Current detection part E525 Compressor speed is down detection of stepping out because actual frequency is low against command frequency to compressor Speed down due to compressor overload Inverter board failure Frequency detection part E528 Compressor is not started F528 E528 is generated 5 times Compressor is lock at startin...

Page 70: ...failure IPM part IPM Intelligent Power Module F52F E52F is generated 4 times E52F Compressor current sensor failure Inverter board failure Current detection part F53B EEPROM failure when unit is on Inverter board failure EEPROM part EEPROM Electrically Erasable Program ROM Trouble Shooting Replace Inverter board Controller Action F52E F52F F53B Unit stop E52D Restart after 3 minutes E52E E52F Rest...

Page 71: ... F53C at 4 times retry 104 F53A Alarm Logic Incorrect setting Controller model Possible Causes Does not match controller model setting and compressor model Trouble Shooting Check controller model setting according to Configuration Set Item 2 3 12 Model name Compressor model Controller model LX10F11B or later JT80GSDNYR S DECOSVa LX10F15A JT80GJDNYR S DECOSV Controller Action F53A Unit stops 105 E5...

Page 72: ...culate E52C Restart after 3 minutes 107 E531 Alarm Logic Unbalanced power phase is supplied Possible Causes Abnormal power supply Trouble Shooting Regardless alarm is generated restart after 3 minutes standby Operation continues if the external factor is improved E531 Restart after 3 minutes 108 E532 Alarm Logic Voltage in inverter becomes DC790V or DC320V due to power supply voltage AC530V or AC3...

Page 73: ...ure Controller Action E532 Alarm display only 111 Communication Interrupted E5FF Alarm Logic E5FF Communication error between CPU board and inverter board during operation Possible Causes Cable fault or connection error between inverter board and CPU board Inverter board failure Communication part to CPU board CPU board failure Communication part to inverter board Noise filter board failure Troubl...

Page 74: ...operation Cooling OFF status Display of controller ALARM display See the alarm code when ALARM is generated C Evaporator fan and compressor run but condenser fan does not run Normal operation No action needed Check of operation of HPT E101 by controller display Check if the condenser fan has stopped during high pressure control Check that the condenser fan operates at low speed at over 800kPa and ...

Page 75: ...s Is the fuse F1U circuit opened Is the voltage at X30A I O board AC20V or less R or T phase is open Faulty power supply voltage drop Disconnection of power cable Power plug failure Replace fuse F1U Check open circuit NO NO NO YES Replace the transformer Tr1 Replace I O board Ⅱ Unit operates but soon stops A Unit operates but soon stops full stop Refer to the Alarm code list B Evaporator fan runs ...

Page 76: ... Is the difference in pressure between the ports and 1000 kPa or more Clogging of discharge pipe line Clogged section between the ports and Repair as needed NO Is the difference in pressure between the ports and 100 kPa or more Blocked section between the ports and Repair as needed or replace LSV NO Is the difference in temperature of the pipe in and out of dryer filter 5 C or more Check for clogg...

Page 77: ... suction air temperature at condenser 50 C or higher Out of operation range Repair short circuit at discharge air Is the condenser water cooled Visually check for obstructions on condenser coil fin Clogged cleaning Check for entering of air referring to paragraph 4 4 Entering of air wrong refrigerant type Replace the refrigerant Overcharge Entering of air wrong refrigerant type Replace the refrige...

Page 78: ... of magnetic contactor for evaporator fan YES Fan rotates reverse Are the current values and coil resistance values for each evaporator fan motor abnormal Replace the evaporator fan motor Install the propeller fan Can the setting temperature be reached NO Normal NO YES Open the access panel and check if the evaporator fan blade is removed YES YES YES Manual defrost Replacing electronic expansion v...

Page 79: ... The low pressure is excessively high Faulty operation of solenoid valve HSV YES YES Is the outlet piping of HSV cold Is the difference in pressure between the pressure gauge and HPT 100 kPa or more Is the difference in pressure between the pressure gauge and LPT 30 kPa or more Is the DCHS1 2 or heat insulation installed improperly Faulty operation of HSV Replace Faulty HPT Replace NO NO YES Fault...

Page 80: ...on of EOS EIS and SGS YES YES YES NO NO NO Operating temperature is fluctuating Faulty discharge pipe temperature sensor DCHS 1 2 Pipe temperature sensor fault EOS EIS SGS Air temperature sensor fault RS SS Temperature continues to decrease Stop of evaporator fan Condenser fan stop Check the fan motor Temperature continues to decrease Check the SS and RS YES NO Temperature continues to increase So...

Page 81: ...ghten bolts Piping Removed or loosen cramp Auditory check Visual check Fix the cramp Ⅶ Abnormal frosting on compressor Abnormal frosting on compressor and suction pipe Condenser fan stop Defrost completed Is condenser fan stopped EIS EOS Is there no gap Inspection of EIS EOS Inspection of fan motor Is there any frost on the suction pipe Check the EEV Replace Completion Manual defrost NO YES YES NO...

Page 82: ...mote monitoring RM has no output Disconnection of TH3 YES YES Is there any short circuit or disconnection on the secondary side of RM receptacle on ship Is there any short circuit or disconnection on the primary side of RM receptacle on unit Standby until TH3 reset Check the wiring on ship Correct it NO NO NO YES Check the wiring Correct Is fuse TH3 automatic restore open Check for short circuit o...

Page 83: ...https daikin p ru ...

Page 84: ...Chapter 3 PTI Periodic Inspection 3 1 Pre Trip Inspection 3 2 Manual Inspection 3 3 Automatic PTI 3 3 1 Automatic PTI Step No and Contents 3 3 2 Automatic PTI Alarm 3 4 Periodic Inspection https daikin p ru ...

Page 85: ...tch when high pressure Safety device is raised by stopping the condenser fan motor Control equipment Solenoid valve Inspection of operation open and close and leakage EFM Speed switchover and rotating direction EEV EMV DMV Inspection of operation open and close and leakage 4 Operation in each mode Pull down 0 Pull down time voltage and current Chilled control 0 Electronic temperature recorder cali...

Page 86: ...ugh Unit frame Air leakage and clearance Refrigerant system 1 Refrigerant leakage 2 Refrigerant Check for moisture in refrigerant and amount of refrigerant 3 Inspection of service port cap Confirmation of attachment 4 Liquid solenoid valve LSV Check of installation for solenoid valve coil Hot gas solenoid valve HSV Economizer solenoid valve ESV Reheat solenoid valve coil RSV 5 Electronic expansion...

Page 87: ...ressor 3 Condenser fan motor 4 Evaporator fan motor 9 Starting procedure inspection 10 Temperature sensor 1 Installation condition of sensor 2 Alarm indication 11 PT CT voltage and current Alarm indication 12 Pressure sensor Alarm indication 13 Electronic controller Check of wake up battery 14 Evaporator fan motor 1 Speed switchover 2 Rotation direction 15 Condenser fan motor Rotating direction 16...

Page 88: ...pletion of Short PTI Frozen PTI Short PTI and Frozen PTI are performed It terminates as soon as abnormalities are found after the completion of Short PTI Access 1 Press MENU key at preparation display after I O switch ON and go to Initialize Menu 2 Select PTI Menu and press key in the Initial Menu and go to PTI Menu 3 Select PTI and press key then the PTI will start 4 Press I O switch OFF when the...

Page 89: ...ion Same as normal operation Same as normal operation Same as normal operation P03 EFM check T031 EFM operation current is large at high and low speed Faulty motor coil Check motor coil T032 EFM operation current is small at high and low speed Broken wire Faulty operation of magnetic contactors EFM wiring fault Check of magnetic contactors operation Check wiring PCC check T033 Current is small PCC...

Page 90: ...clicking sound from DMV P20 HPS check T201 OFF value is low HPS failure HPT failure Gas leakage from manifold gauges Check HPT Compare to manifold gauges Remove manifold gauges T202 Does not reset T203 HPS High pressure does not rise HPS does not operate T204 HPS High pressure does not drop P22 Pump down check T221 Pump down time is too long EEV failure Check EEV coil wiring valve body Leakage thr...

Page 91: ...le gland 3 Internal cleaning 5 Air leakage from unit casing Air leakage and clearance 6 Seal inspection and replacement Ventilator cover packing 7 Painted area recondition Touch up paint 1 Compressor 2 Receiver 3 Solenoid valve coil cover 4 Unit 8 Repainting 1 Compressor 2 Receiver 3 Condenser fan motor 4 Condenser fan Refrigerant system 1 Refrigerant leakage 2 Compressor Water entering to compres...

Page 92: ... 1 Contact point inspection 2 Replace the contact on evaporator fan motor 3 Replace the contact on condenser fan motor 8 Electric insulation check 1 Power cable and plug 2 Compressor 3 Evaporator fan motor 4 Condenser fan motor 9 Temperature sensor 1 Installation condition of sensors 2 Inspection of sensor and sensor cable for damage 3 Alarm indication 10 Humidity sensor Inspect every year 11 PT C...

Page 93: ...https daikin p ru ...

Page 94: ... 7 PT CT board EC7 4 8 8 High Pressure Switch HPS 4 8 9 High Pressure Sensor HPT 4 8 10 Low Pressure Sensor LPT 4 8 11 Electronic Expansion Valve EEV Economizer Modulation Valve EMV Discharge Modulation Valve DMV 4 8 12 Solenoid Valve 4 8 13 Dryer 4 8 14 Fusible Plug 4 8 15 Check Valve 4 8 16 Filter and Strainer 4 9 Emergency Operation at Controller Malfunction 4 9 1 Wiring Change of Controller 4 ...

Page 95: ...F when the Manual Check is completed Manual Check Function ON OFF Check PCC CFH CFL EFH EFL CM HSV RSV LSV ESV RM Circuit HuS Sensor Reading HuS Sensor Calibration SS DSS RS DRS FA option Trip Start Time and Reset Running Hours and Reset CM EFH EFL CFH CFL 1 PCC1 ON OFF Check 1 Press key to select PCC1 ON OFF and press key to determine When the difference between high and low pressure is large 300...

Page 96: ... ESV ON OFF Check 11 RM Remote Monitoring Circuit Check Option Follow the same procedure for RM Defrost Circuit and RM In Range Circuit checks 11 2 RM Defrost Circuit Check 11 3 RM In Range Circuit Check 11 1 RM Compressor Circuit Check 1 Press key to select RM ON OFF and press key to determine 2 Connect Remote Monitoring plug 1 Press key to select RM Compressor Check and press key to determine 2 ...

Page 97: ...ture of Ice bath is stabilized at 0 ESC cancel OFFSET VALUE 0 6 0 4 0 7 0 6 SENSOR VALUE 0 4 0 7 0 1 0 1 SS RS DSS DRS All Sensor Calibration Enter Delete former calibration ESC Return Enter Confirm ESC Cancel Cancel former calibration Prepare the Ice bath OFFSET SENSOR VALUE VALUE SS RS DSS DRS All Sensor Calibration Complete ESC Return All Sensor Calibration Previous sensor values Calibration co...

Page 98: ...er FA outlet Wing bolt Step 1 Fully open Step 2 While closing the cover adjust to the zero position of the ventilation identification plate and then tighten the four wing bolts Zero adjustment position 18 FA Calibration Option Go to FA Calibration in Manual Check first then set ventilation volume 19 Trip Start Time Go to Trip Start reset by pressing key for 3 seconds 20 Comp Running Hrs 1 Current ...

Page 99: ...a Termination Close HSV when LPT becomes 0 350kPa then close EEV GOOD is displayed and automatic pumpdown will be terminated Use of Automatic Pumpdown 1 Replacement of Dryer Replace Dryer after automatic pump down is completed The pressure in the pipe in and out of the Dryer is slightly higher than the atmospheric pressure Thus although no ambient air will enter into the piping replace Dryer quick...

Page 100: ... handle Note Do not fully turn the valve handle clockwise Otherwise the push pin may be broken 2 Removal of manifold gauges Turn the valve handle of coupler counterclockwise the push pin is retracted Slide the sleeve upward while pushing down the valve handle section A to disconnect the quick joint from the service port Sleeve Valve handle A Cap CAUTION Be sure to attach the cap to the service por...

Page 101: ...orresponding saturation temperature of gauge pressure is higher than the temperature of the outdoor air 4 5 Sight Glass Sight glass shows moisture content in the refrigerant and refrigerant flow rate Sight Glass 1 Moisture indication Recover all refrigerant and recharge new refrigerant if the sight glass indicates yellow as excessive moisture may be contained in the system Green Dry Yellow Wet Col...

Page 102: ...liquid refrigerant from port after vacuum and dehydration All specified charge amount of refrigerant can not be charged 2 Gaseous charge By operating unit charge gaseous refrigerant from port for the rest of specified charge amount of refrigerant Charging liquid refrigerant from port causes malfunction of the compressor Note 1 Confirm specified charge amount of refrigeration indicated on model nam...

Page 103: ... charge gaseous R134a and raise system pressure to roughly 20kPa by monitoring with the compound gauge Hold this state for 15 minutes as it is 2 Connect recovery machine and recover the refrigerant 3 Operate vacuum pump and evacuate unit until the vacuum 100kPa Shut off the vacuum pump and check to see if the vacuum holds for 5 minutes as it is 4 Repeat 1 2 3 again and vacuum is still held vacuum ...

Page 104: ...d weight of R134a cylinder 2 Charge liquid refrigerant from port All specified charge amount of refrigeration can not be charged 3 By operating unit charge gaseous refrigerant from port for the rest of specified charge amount of refrigerant Close cock of R134a cylinder after completion of charging CAUTION Do not charging liquid refrigerant from port That causes malfunction of the compressor R134a ...

Page 105: ... side Even after turning off the circuit breaker supply voltage is still applied 2 Before inspecting the secondary side of circuit breaker be sure to turn off the circuit breaker and disconnect power plug 3 Inverter circuit To inspect inside the inverter BOX ensure to follow the instructions below Ensure to leave the unit at least 10 minutes after turning off the circuit breaker before opening the...

Page 106: ...sories Packing for suction discharge 2 pcs pipe receptacles 2 Remove the blind caps from the discharge suction and injection pipe receptacles Compressor removal 1 Remove the compressor cover Fig 2 2 Disconnect the compressor cable from the terminal box 3 Disconnect three connecting pipes Discharge suction and injection pipes Note 1 When removing pipes use two wrenches so as not to damage the pipes...

Page 107: ...htening torque for lock nut and flare nut is based on following Discharge pipe 122N m 1244 1kgf cm Suction pipe 122N m 1244 1kgf cm Injection pipe 54 9N m 559 8kgf cm 2 4 Apply silicon to cover each lock nut after tightening 10mm or more 10mm or more Fully apply silicon sealant to the entirety of the parts indicated with diagonal lines to prevent the entry of water into the discharge and suction p...

Page 108: ...ower supply connector on fan motor d Pull the fan assembly straight out e Remove fan diffuser and replace fan motor The screw of fan fixing nut M14 is reverse direction 2 Installation f Re stall fan in a reverse way of removing Securely connect the power supply connector for the fan motor Tighten Loosen Loosen the four M8 bolts https daikin p ru ...

Page 109: ...d 6 mounting bolts Projection Hooking hole Front cover Inverter board Fig 2 Inverter box Mounting the inverter board The inverter board and the right cover are combined Fig 3 1 Peel off the protective film transparent from the heat transfer sheet which is attached to the back of the inverter board plate Be careful to avoid getting any foreign matter on the heat transfer sheet to prevent air bubble...

Page 110: ...latest software from the Daikin s web site or request it at Daikin Service Office 4 Necessity of configuration setting Case 1 When using CPU board from Daikin spare part configuration setting is not required The configuration setting is not selected on spare part CPU board but the configuration setting values are automatically transmitted from operation board EC3 when power is ON 4 8 5 I O Board E...

Page 111: ...operation board when power is supplied 4 8 7 PT CT Board EC7 PT CT board EC7 This printed circuit board has the two functions as a measuring instrument and protective device and provide as an interface between the main circuit high voltage and controller Function Function Description Voltage and phase sequence detection Voltage and phase sequence detection between R phase and S phase is executed b...

Page 112: ... 2 Remove the HPT from the joint with check valve Loosen flare nuts A and B using two wrenches Do not lose the push pin inside the joint with check valve Installation of HPT 1 Connect the HPT to the joint with check valve Tighten flare nuts A and B using two wrenches 2 Conduct a gas leakage test to check that no gas leaks after installing the HPT 3 Bend the HPT lead wire as shown in Fig 1 and then...

Page 113: ...r inside LPT connection pipe by loosening the flare nut of LPT and tighten the flare nut again 5 Check for make sure there is no gas leakage Suction pipe Two wrenches Joint with check valve Two wrenches Union Joint LPT connection pipe Fig 1 Use two wrenches for loosening and tightening flare nuts LPT 6 Set one end of heat shrink tube to left side of union joint Fig 2 And then Shrink the tube by he...

Page 114: ...t of the pipe Remove the fixing plate and the coil Un solder valve piping Solder in the new valve body Braze the new valve body while cooling it with a wet cloth Maximum body temperature 120 248 F or less Mount the coil and the fixing plate Install the anti condensation tube Fix the coil lead wire with a cable band Curved part of the pipe Brazed part of the pipe Anti condensation tube Replacement ...

Page 115: ...a filter to remove particles in the refrigerant system Replace the dryer if it does not absorb moisture is blocked or if the system has been opened to the atmosphere When installing the new dryer follow the arrow and do not make any mistake about the installation direction of the dryer 1 Replacement procedure Conduct the automatic pumpdown to collect the refrigerant in the liquid receiver Refer to...

Page 116: ...ves to below picture 2 Install the new check valve in the direction which an arrow shows 3 Check if there is no gas leakage after completion of brazing Strainer Filter Check valve Spring type Check valve No spring type Valve chamber Economizer Reheat coil option Receiver Compressor HPT HPS EMV ESV LSV Dryer EEV LPT Sight glass CFM EFM RSV HSV PRV DMV Evaporator Condenser Name No Size Application C...

Page 117: ...energized to CPU board Refer location of X24A to I O board in paragraph 1 3 4 Remove short circuit connectors fitted inside controller box Right figure SCC2 2 Red For heating SCC2 1 Blue For cooling SCC1 1 White For positive phase SCC1 2 Yellow For reverse phase Connect SCC1 1 White to X31A located on I O board and SCC2 1 Blue to X32A for Cooling Check the insertion direction of the connector D E ...

Page 118: ...peration or the degree of super heat becomes small ATTENTION Make sure to reconnect connector X9A Brown to the socket on CPU board when the operation returns to normal 4 9 3 Fixing of EMV Opening For the emergency operation when controller or EMV coil is malfunctioned fix EMV opening using emergency magnet The fixing of opening is procedure with fully close once and turn back 3 5 turns using emerg...

Page 119: ... in paragraph 1 3 4 Remove fixing plate and DMV coil Bring the emergency magnet into contact with valve head turn the magnet clockwise to open fully There is a small click sound when the valve is fully opened Approximate 10 turns from full close to full open Install coil and fixing plate Valve body Emergency magnet Yellow label Coil Upside Fixing plate Full open Valve head ATTENTION Make sure to r...

Page 120: ...er Plug P1 Layout 4 10 3 Remote Monitoring Receptacle RM option Layout as seen from the front 4 10 4 USDA Sensor 1 to 3 Receptacles USDA 1 to 3 options Cargo Temperature Sensor Receptacle CTR option Layout as seen from the front Wiring diagram Wiring diagram 4 10 2 PC Port Receptacle PPR1 2 Layout as seen from the front Wiring diagram Wiring diagram https daikin p ru ...

Page 121: ...https daikin p ru ...

Page 122: ...ions 5 2 Protective Device and Setpoints 5 3 Construction 5 3 1 Outside View 5 3 2 Piping System Diagram and Sensor Location 5 4 Operation 5 5 Operation Mode and Control 5 5 1 Water cooled Operation 5 5 2 Condenser Fan Control during Water cooled Operation 5 6 Parts Replacement 5 6 1 Cooling Water Pressure Switch https daikin p ru ...

Page 123: ...a Inverter compressor Hermetically sealed scroll type Rated motor output 3 75kW MAX motor output 8 1kW Evaporator Cross fin coil type Air cooling condenser Water cooled condenser Cross fin coil type Shell and tube type Evaporator fan Propeller fan Evaporator fan motor Squirrel cage three phase induction motor Motor output 400W 60W dual speed 2P 4P Condenser fan Propeller fan Condenser fan motor Sq...

Page 124: ...Pressure relief valve PRV Open 2450kPa 25 0kg cm2 Fusible plug 95 100 203 212 Built in thermal protector for condenser fan motor Q1M OFF 135 5 275 41 ON 86 15 187 59 Built in thermal protector for evaporator fan motor OFF 145 5 293 41 ON 94 15 201 59 Circuit breaker ELCB CB 30A 100mA Cooling Water Pressure Switch WPS OFF 98kPa 1 0kg cm2 ON 39kPa 0 4kg cm2 https daikin p ru ...

Page 125: ... Pressure Switch WPS The other parts are the same as the air cooled type Valve chamber Economizer Reheat coil option Condenser Water cooled condencer Compressor HPT HPS EMV ESV LSV Drier EEV LPT Sight glass Evaporator CFM EFM RSV HSV PCV DMV WPS RS DRS HuS EOS EOS SS DSS SGS DCHS2 DCHS1 AMBS ECO IN ECO OUT https daikin p ru ...

Page 126: ...nsert the ship side joint into the unit side joint Push them together until you feel them click Exercise caution regarding the splashing of cooling water when connecting and disconnecting the joints Cooling water outlet side pipe connection procedure Installed on the ship side A Removal procedure While pressing the female side joint A as indicated by the arrow in the above figure pull the ship sid...

Page 127: ...act of the cooling water pressure switch installed at the condenser inlet opens the condenser fan stops and water cooled operation is performed If the water supply stops during water cooled operation the cooling operation is switched to air cooling 5 5 2 Condenser Fan Control during Water cooled Operation Generally the condenser fan is stopped during water cooled operation but the condenser fan ma...

Page 128: ...e contact switches OFF the condenser fan is stopped and water cooled operation is performed 1 Replacement procedure Remove the WPS lead wire from the controller terminal block Stop the cooling water pump check that no water pressure is being applied and then remove the WPS Replace the WPS apply seal tape around the threads and then tighten the screw Cooling Water Pressure Switch WPS Cooling water ...

Page 129: ...https daikin p ru ...

Page 130: ...Eco In Eco Out SGS AMBS DCHS Sensor Characteristics DCHS1 DCHS2 NTC type USDA Sensor Characteristics USDA1 USDA2 USDA3 CTS Option ST9702 1 type USDA Sensor Characteristics USDA1 USDA2 USDA3 CTS Option 6 3 Pressure Sensor Characteristics 6 4 Humidity Sensor Characteristics HuS Option 6 5 R134a Characteristics 6 6 Sequence https daikin p ru ...

Page 131: ...ve chamber cover M8 12 3 125 4 9 1 Evaporator fan Stator fixing plate Condenser fan motor Control box door Access panel M10 25 2 257 0 18 6 M12 42 7 435 4 31 5 Compressor Base M14 Reverse threaded 67 8 691 4 50 0 Evaporator fan shaft Flare nut φ6 4 1 4 15 7 169 1 11 6 Low pressure port φ9 5 3 8 36 3 370 2 26 8 φ12 7 1 2 54 9 559 8 40 5 Dryer Compressor injection port Compressor connector φ19 1 3 4...

Page 132: ...60 3 441 24 11 22 10 17 62 3 303 23 9 20 98 18 64 3 171 22 7 19 91 19 66 3 045 21 5 18 91 20 68 2 925 20 4 17 96 21 69 2 810 19 2 17 07 22 71 2 700 18 0 16 23 23 73 2 596 17 1 15 43 24 75 2 496 16 3 14 68 25 77 2 400 15 5 13 96 26 78 2 308 14 6 13 29 27 80 2 221 13 8 12 65 28 82 2 137 12 10 12 05 29 84 2 057 11 12 11 48 30 86 1 980 10 14 10 94 31 87 1 907 9 15 10 43 32 89 1 837 8 17 9 940 33 91 1 ...

Page 133: ...633 25 77 231 442 66 150 42 031 26 78 220 975 67 152 40 496 27 80 211 037 68 154 39 024 28 82 201 598 69 156 37 612 29 84 192 629 70 158 36 258 30 86 184 107 71 159 34 959 31 87 176 005 72 161 33 713 32 89 168 302 73 163 32 517 33 91 160 976 74 165 31 369 34 93 154 006 75 167 30 267 35 95 147 374 76 168 29 208 36 96 141 061 77 170 28 192 37 98 135 051 78 172 27 216 38 100 129 328 79 174 26 278 39 ...

Page 134: ...5 333 17 63 14 320 12 10 61 805 18 64 13 678 11 12 58 491 19 66 13 069 10 14 55 379 20 68 12 491 9 16 62 442 21 70 11 041 8 18 49 684 22 72 11 419 7 19 47 087 23 73 10 922 6 21 44 641 24 75 10 450 5 23 42 338 25 77 10 001 4 25 40 167 26 79 8 574 3 27 38 120 27 81 8 157 2 28 36 190 28 82 8 779 1 30 34 369 29 84 8 411 0 32 32 651 30 86 8 060 1 34 31 028 31 88 7 725 2 36 29 494 32 90 7 406 3 37 28 04...

Page 135: ... 63 6 911 12 10 24 510 18 64 6 641 11 12 23 370 19 66 6 383 10 14 22 290 20 68 6 136 9 16 21 270 21 70 5 901 8 18 20 300 22 72 5 675 7 19 19 380 23 73 6 460 6 21 18 510 24 75 5 253 5 23 17 680 25 77 5 056 4 25 16 900 26 79 4 867 3 27 16 150 27 81 4 685 2 28 15 440 28 82 4 513 1 30 14 770 29 84 4 348 0 32 14 120 30 86 4 189 1 34 13 520 31 88 4 036 2 36 12 940 32 90 3 891 3 37 12 380 33 91 3 751 4 3...

Page 136: ...00 2 64 500 1 01 1600 2 13 0 0 50 800 2 95 600 1 11 1700 2 23 100 0 81 900 3 25 700 1 21 1800 2 34 200 1 11 1000 3 56 800 1 32 1900 2 44 900 1 42 2000 2 54 1000 1 52 2100 2 64 Input voltage 5 0V Black White Red Output voltage LPT HPT 6 4 Humidity Sensor Characteristics HuS Option Relative Humidity Out put Voltage Relative Humidity Out put Voltage V 7 0 0 10 0 1 20 0 2 30 0 3 40 0 4 50 0 5 60 0 6 7...

Page 137: ... 166 6 11 12 2 93 0 94 13 4 49 120 2 1182 12 04 171 3 10 14 100 1 02 14 5 50 122 1214 12 38 176 0 9 15 8 108 1 10 15 6 51 123 8 1248 12 72 180 9 8 17 6 117 1 18 16 9 52 125 6 1281 13 06 185 7 7 19 4 125 1 27 18 1 53 127 4 1316 13 42 190 8 6 21 2 134 1 36 19 4 54 129 2 1351 13 77 195 8 5 23 143 1 45 20 7 55 131 1387 14 14 201 1 4 24 8 152 1 55 22 0 56 132 8 1424 14 51 206 4 3 26 6 162 1 65 23 4 57 ...

Page 138: ...6 9 6 6 Sequence AIR WATER COOLED AIR WATER COOLED https daikin p ru ...

Page 139: ...6 10 Stereoscopic wiring diagram AIR WATER COOLED https daikin p ru ...

Page 140: ... LX10F11B3 or later Head Office Umeda Center Bldg 4 12 Nakazaki Nishi 2 chome Kita ku Osaka 530 8323 Japan Tel 06 6373 4338 Fax 06 6373 7297 Tokyo Office JR Shinagawa East Bldg 11F 18 1 Konan 2 chome Minato ku Tokyo 108 0075 Japan Tel 03 6716 0420 Fax 03 6716 0230 DAIKIN REFRIGERATION OFFICE Fascinatio Boulevard 562 2909 VA Capelle aan den IJssel The Netherlands https daikin p ru ...