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6 Installation

Installer reference guide

14

RZQG71~Y1 + RZQSG100~Y1

Split system air conditioners

4P385522-1A – 2016.10

Drain holes (dimensions in mm)

A

B

B

C

D

E

160

160

620

36
61

262

416

595

285

279

260

161

(345~355)

A

Discharge side

B

Distance between anchor points

C

Bottom frame

D

Drain holes

E

Knockout hole for snow

Snow

In regions with snowfall, snow might build up and freeze between the
heat  exchanger  and  the  external  plate.  This  might  decrease  the
operating efficiency. To prevent this:

1

Drill (a, 4×) and remove the knockout hole (b).

b

        

a b

4× Ø6 mm

2

Remove  the  burrs,  and  paint  the  edges  and  areas  around  the
edges using repair paint to prevent rusting.

6.3.6

To prevent the outdoor unit from falling
over

In  case  the  unit  is  installed  in  places  where  strong  wind  can  tilt  the
unit, take following measure:

1

Prepare  2  cables  as  indicated  in  the  following  illustration  (field
supply).

2

Place the 2 cables over the outdoor unit.

3

Insert  a  rubber  sheet  between  the  cables  and  the  outdoor  unit
to prevent the cable from scratching the paint (field supply).

4

Attach the cable’s ends. Tighten those ends.

6.4

Connecting the refrigerant piping

6.4.1

About connecting the refrigerant piping

Before connecting the refrigerant piping

Make sure the outdoor and indoor unit are mounted.

Typical workflow

Connecting the refrigerant piping involves:

▪ Connecting the refrigerant piping to the outdoor unit

▪ Connecting the refrigerant piping to the indoor unit

▪ Installing oil traps

▪ Insulating the refrigerant piping

▪ Keeping in mind the guidelines for:

▪ Pipe bending

▪ Flaring pipe ends

▪ Brazing

▪ Using the stop valves

6.4.2

Precautions when connecting the
refrigerant piping

INFORMATION

Also  read  the  precautions  and  requirements  in  the
following chapters:

▪ General safety precautions

▪ Preparation

DANGER: RISK OF BURNING

CAUTION

▪ Do NOT use mineral oil on flared part.

▪ NEVER  install  a  drier  to  this  R410A  unit  to  guarantee

its  lifetime.  The  drying  material  may  dissolve  and
damage the system.

NOTICE

Take  the  following  precautions  on  refrigerant  piping  into
account:

▪ Avoid  anything  but  the  designated  refrigerant  to  get

mixed into the refrigerant cycle (e.g. air).

▪ Only use R410A when adding refrigerant.

▪ Only use installation tools (e.g. manifold gauge set) that

are  exclusively  used  for  R410A  installations  to
withstand the pressure and to prevent foreign materials
(e.g.  mineral  oils  and  moisture)  from  mixing  into  the
system.

▪ Install  the  piping  so  that  the  flare  is  NOT  subjected  to

mechanical stress

▪ Protect the piping as described in the following table to

prevent dirt, liquid or dust from entering the piping.

▪ Use  caution  when  passing  copper  tubes  through  walls

(see figure below).

Unit

Installation period

Protection method

Outdoor unit

>1 month

Pinch the pipe

<1 month

Pinch or tape the pipe

Indoor unit

Regardless of the
period

INFORMATION

Do  NOT  open  the  refrigerant  stop  valve  before  checking
the refrigerant piping. When you need to charge additional
refrigerant  it  is  recommended  to  open  the  refrigerant  stop
valve after charging.

Summary of Contents for RZQG71L9V1B

Page 1: ...rs English Installer reference guide Split system air conditioners RZQG71L9V1B RZQG100L9V1B RZQG125L9V1B RZQG140L9V1B RZQG71L8Y1B RZQG100L8Y1B RZQG125L8Y1B RZQG140L7Y1B RZQSG100L9V1B RZQSG125L9V1B RZQ...

Page 2: ...ng to the outdoor unit 16 6 4 9 To determine if oil traps are required 17 6 5 Checking the refrigerant piping 17 6 5 1 About checking the refrigerant piping 17 6 5 2 Precautions when checking the refr...

Page 3: ...F BURNING Do NOT touch the refrigerant piping water piping or internal parts during and immediately after operation It could be too hot or too cold Give it time to return to normal temperature If you...

Page 4: ...ion WARNING Make sure there is no oxygen in the system Refrigerant may only be charged after performing the leak test and the vacuum drying In case re charge is required refer to the nameplate of the...

Page 5: ...esistant to high frequency electric noise to avoid unnecessary opening of the earth leakage protector NOTICE Precautions when laying power wiring Do not connect wiring of different thicknesses to the...

Page 6: ...allation What to do and know to install the system Commissioning What to do and know to commission the system after it is installed Hand over to the user What to give and explain to the user Maintenan...

Page 7: ...L7 in combination with RZQG_V1 you also have to install the demand adaptor kit For installation instructions see the installation manual of the bottom plate heater Demand adaptor kit Can be used for t...

Page 8: ...eaker 1 5 height of outdoor unit Mind the service space requirements when installing the windbreaker a b c d c d a Sea wind b Building c Outdoor unit d Windbreaker Strong winds 18 km h blowing against...

Page 9: ...oil checking reference card This is available from your dealer 1 Put some residual oil from the piping on a piece of white paper 2 Compare the colours If the oil colour is Then Identical to or darker...

Page 10: ...iquid piping 9 5 mm Gas piping 15 9 mm L1 pair twin triple double twin Model New a Existing b L1 liquid piping L1 gas piping RZQG71 Size down 6 4 mm 12 7 mm Standard 9 5 mm 15 9 mm Size up 12 7 mm RZQ...

Page 11: ...m b 25 m 35 m b 3 Maximum allowable piping length Pair N A Twin L1 L2 L3 Limit 60 m 75 m 50 m Triple L1 L2 L3 L4 Limit 75 m 50 m Double twin L1 L2 L3 L4 L5 L6 L7 Limit 75 m 50 m 4 Maximum branch pipi...

Page 12: ...because this unit is equipped with an inverter A phase advancing capacitor will reduce performance and may cause accidents WARNING All wiring must be performed by an authorized electrician and must co...

Page 13: ...0 350 3 4 5 3 5 5 4 M12 a a Make sure not to cover the drain holes INFORMATION The recommended height of the upper protruding part of the bolts is 20 mm 20 NOTICE Fix the outdoor unit to the foundatio...

Page 14: ...ting the refrigerant piping to the indoor unit Installing oil traps Insulating the refrigerant piping Keeping in mind the guidelines for Pipe bending Flaring pipe ends Brazing Using the stop valves 6...

Page 15: ...stration A Flare tool for R410A clutch type Conventional flare tool Clutch type Ridgid type Wing nut type Imperial type A 0 0 5 mm 1 0 1 5 mm 1 5 2 0 mm 5 Check that the flaring is properly made a b c...

Page 16: ...tem cap is sealed where indicated with the arrow Do NOT damage it After handling the stop valve tighten the stem cap and check for refrigerant leaks Item Tightening torque N m Stem cap liquid side 13...

Page 17: ...is might cause liquid compression or deterioration of oil return Oil traps in the rising gas piping can prevent this If Then The indoor unit is installed higher than the outdoor unit Install an oil tr...

Page 18: ...be caused by e g the closed state of the expansion valve in the outdoor unit circuit but does NOT present any problem for correct operation of the unit 6 5 5 To perform vacuum drying 1 Vacuum the sys...

Page 19: ...nents with specific functions e g valves The refrigerant circuit therefore features additional service ports for vacuuming pressure relief or pressurizing the circuit In case it is required to perform...

Page 20: ...ize up G2 m Total length of 6 4 mm liquid piping 2 Determine R1 and R2 If Then G1 30 m a Use the table below to determine R1 length G1 30 m a and R2 length G2 If Then G1 30 m a and G1 G2 30 m a R1 0 0...

Page 21: ...see unit name plate c Additional refrigerant amount charged d Total refrigerant charge e Greenhouse gas emissions of the total refrigerant charge expressed as tonnes CO2 equivalent f GWP Global warmin...

Page 22: ...d conductor wire with round crimp style terminal c b b a c a B B a Terminal b Screw c Flat washer Tightening torques Item Tightening torque N m M4 X1M 1 2 1 8 M4 earth 1 2 1 4 M5 X1M 2 0 3 0 M5 earth...

Page 23: ...ies a b a b a b 2 3 1 a Power supply cable b Interconnection cable Connecting to the frame When cables are routed from the unit a protection sleeve for the conduits PG insertions can be inserted at th...

Page 24: ...rate the unit without thermistors and or pressure sensors switches Burning of the compressor might result NOTICE Do NOT operate the unit until the refrigerant piping is complete when operated this way...

Page 25: ...the unit to cooling operation mode 2 Start the test run Action Result 1 Go to the home menu Cool Set to 28 C 2 Press at least 4 seconds The Service Settings menu is displayed 3 Select Test Operation...

Page 26: ...he user what to do in relation to maintaining the unit 9 Maintenance and service NOTICE Maintenance must be done by an authorised installer or service agent We recommend to do maintenance at least onc...

Page 27: ...ANGER RISK OF EXPLOSION Pump down Refrigerant leakage If you want to pump down the system and there is a leakage in the refrigerant circuit Do NOT use the unit s automatic pump down function with whic...

Page 28: ...A B C D E HB HU HD B 100 A B C 100 100 100 B E 100 1000 500 A B C E 150 150 150 1000 500 D 500 D E 1000 500 500 500 500 B D 100 100 B D E HB HD HB HD HB HU 250 750 1000 500 HU HB HU 250 1000 1000 500...

Page 29: ...red to install a roof but seal the gap between the upper and lower units to prevent discharged air from flowing back to the suction side through the bottom of the unit 12 2 Piping diagram Outdoor unit...

Page 30: ...1U F2U Fuse F6U Fuse T 3 15 A 250 V F7U F8U Fuse F 1 0 A 250 V F1U F8U RZQG100 140_V1 RZQSG125 140_V1 F1U F4U Fuse F6U Fuse T 5 0 A 250 V F7U F8U Fuse F 1 0 A 250 V F1U F8U RZQ S G_Y1 F1U F2U Fuse 31...

Page 31: ...ed company which can perform or coordinate the required service to the product Installation manual Instruction manual specified for a certain product or application explaining how to install configure...

Page 32: ...4P385522 1A 2016 10 Copyright 2014 Daikin...

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