6 Installation
Installer reference guide
18
RZQG71~Y1 + RZQSG100~Y1
Split system air conditioners
4P385522-1A – 2016.10
NOTICE
Use this vacuum pump for R410A exclusively. Using the
same pump for other refrigerants may damage the pump
and the unit.
NOTICE
▪ Connect the vacuum pump to
both
the service port of
the gas stop valve and the service port of the liquid
stop valve to increase efficiency.
▪ Make sure that the gas stop valve and liquid stop valve
are firmly closed before performing the leak test or
vacuum drying.
6.5.3
Checking refrigerant piping: Setup
a
c
f
c
f
b
d
e h
g
i
a
b
A
B
d
e
R410A
R410A
A
Setup in case of pair
B
Setup in case of twin
a
Pressure gauge
b
Nitrogen
c
Refrigerant
d
Weighing machine
e
Vacuum pump
f
Stop valve
g
Main piping
h
Refrigerant branch kit
i
Branch piping
6.5.4
To check for leaks
NOTICE
Do NOT exceed the unit's maximum working pressure (see
"PS High" on the unit name plate).
NOTICE
Make sure to use a recommended bubble test solution
from your wholesaler. Do not use soap water, which may
cause cracking of flare nuts (soap water may contain salt,
which absorbs moisture that will freeze when the piping
gets cold), and/or lead to corrosion of flared joints (soap
water may contain ammonia which causes a corrosive
effect between the brass flare nut and the copper flare).
1
Charge the system with nitrogen gas up to a gauge pressure of
at least 200 kPa (2 bar). It is recommended to pressurize to
3000 kPa (30 bar) in order to detect small leaks.
2
Check for leaks by applying the bubble test solution to all
connections.
3
Discharge all nitrogen gas.
INFORMATION
After opening the stop valve, it is possible that the pressure
in the refrigerant piping does NOT increase. This might be
caused by e.g. the closed state of the expansion valve in
the outdoor unit circuit, but does NOT present any problem
for correct operation of the unit.
6.5.5
To perform vacuum drying
1
Vacuum the system until the pressure on the manifold indicates
−0.1 MPa (−1 bar).
2
Leave as is for 4-5 minutes and check the pressure:
If the pressure…
Then…
Does not change
There is no moisture in the
system. This procedure is
finished.
Increases
There is moisture in the
system. Go to the next step.
3
Evacuate for at least 2 hours to a pressure on the manifold of
−0.1 MPa (−1 bar).
4
After turning OFF the pump, check the pressure for at least
1 hour.
5
If you do NOT reach the target vacuum or cannot maintain the
vacuum for 1 hour, do the following:
▪ Check for leaks again.
▪ Perform vacuum drying again.
NOTICE
Make sure to open the stop valves after installing the
refrigerant piping and performing vacuum drying. Running
the system with the stop valves closed may break the
compressor.
6.6
Charging refrigerant
6.6.1
About charging refrigerant
The outdoor unit is factory charged with refrigerant, but in some
cases the following might be necessary:
What
When
Charging additional refrigerant
When the total liquid piping
length is more than specified
(see later).
Completely recharging refrigerant
Example:
▪ When relocating the system.
▪ After a leak.
For RZQG only: When piping length is <5 m, a complete recharge of
the unit is required.
Charging additional refrigerant
Before charging additional refrigerant, make sure the outdoor unit's
external
refrigerant piping is checked (leak test, vacuum drying).
INFORMATION
Depending on the units and/or the installation conditions, it
might be necessary to connect electrical wiring before you
can charge refrigerant.
Typical workflow – Charging additional refrigerant typically consists
of the following stages:
1 Determining if and how much you have to charge additionally.
2 If necessary, charging additional refrigerant.
