15 Piping installation
Installation and operation manual
33
REMA5+REYA8~20A7Y1B
VRV 5 heat recovery
4P684060-1 – 2022.02
WARNING
NEVER remove the pinched piping by brazing.
Any gas or oil remaining inside the stop valve may blow off
the pinched piping.
6
Wait until all oil has dripped out before continuing with the
connection of the field piping in case the recovery was not
complete.
15.3
Checking the refrigerant piping
15.3.1
About checking the refrigerant piping
Refrigerant piping works are
finished?
The indoor units / BS units /
outdoor unit are already
powered ON?
Use procedure:
"Method 2: After power ON".
Finish piping work.
Use procedure:
"Method 1: Before power ON
(regular method)".
Yes
No
No
Yes
It is very important that all refrigerant piping work is done before the
units (outdoor, BS unit or indoor) are powered on. When the units
are powered on, the expansion valves will initialise. This means that
the valves will close.
NOTICE
Leak test and vacuum drying of field piping, BS units and
indoor units is impossible when field expansion valves are
closed.
Method 1: Before power ON
If the system has not yet been powered on, no special action is
required to perform the leak test and the vacuum drying.
Method 2: After power ON
If the system has already been powered on, activate setting [2‑21]
(refer to
"18.1.4 To access mode 1 or 2"
43]). This setting will
open field expansion valves to guarantee a refrigerant piping
pathway and make it possible to perform the leak test and the
vacuum drying.
DANGER: RISK OF ELECTROCUTION
NOTICE
Make sure that all indoor units and BS units connected to
the outdoor unit are powered on.
NOTICE
Wait to apply setting [2‑21] until the outdoor unit has
finished the initialisation.
Leak test and vacuum drying
Checking the refrigerant piping involves:
▪ Checking for any leakages in the refrigerant piping.
▪ Performing vacuum drying to remove all moisture, air or nitrogen
in the refrigerant piping.
If there is a possibility of moisture being present in the refrigerant
piping (for example, water may have entered the piping), first carry
out the vacuum drying procedure below until all moisture has been
removed.
All piping inside the unit has been factory tested for leaks.
Only field installed refrigerant piping needs to be checked.
Therefore, make sure that all the outdoor unit stop valves are firmly
closed before performing leak test or vacuum drying.
NOTICE
Make sure that all (field supplied) field piping valves are
OPEN (not outdoor unit stop valves!) before you start leak
test and vacuuming.
For more information on the state of the valves, refer to
"15.3.3 Checking refrigerant piping: Setup"
33].
15.3.2
Checking refrigerant piping: General
guidelines
Connect the vacuum pump through a manifold to the service port of
all stop valves to increase efficiency (refer to
NOTICE
Use a 2-stage vacuum pump with a non-return valve or a
solenoid valve that can evacuate to a gauge pressure of
–100.7 kPa (−1.007 bar)(5 Torr absolute).
NOTICE
Make sure the pump oil does not flow oppositely into the
system while the pump is not working.
NOTICE
Do NOT purge the air with refrigerants. Use a vacuum
pump to evacuate the installation.
15.3.3
Checking refrigerant piping: Setup
p< p>
R32
N
2
C
D
b
c
e
a
g
h
f
d
A
B
a
Pressure reducing valve
b
Nitrogen
c
Weighing scales
d
Refrigerant R32 tank (siphon system)
e
Vacuum pump
f
Liquid line stop valve
g
Gas line stop valve
h
High pressure/low pressure gas line stop valve
A
Valve A
B
Valve B
