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11

English

After knocking out the holes, we recommend you remove any 
burrs and paint them using the repair paint to prevent rusting. 

(Refer to figure 18)

When passing wiring through the knock holes, remove burrs 
around the knock holes and protect the wiring with protective 
tape. 

(Refer to figure 18)

If small animals might enter the unit, block off any gaps (hatching 
parts in figure 18) with material (field supply).

7-4 Transmission Wiring Connection Procedure

Referring to figure 19 connect the transmission wiring between 
outdoor unit and indoor unit, outdoor unit and outdoor unit of other 
system, outdoor unit and outdoor unit of same system.

(Refer to figure 19)

1.

Master unit (*)

2.

Sub unit (*)

3.

Outdoor unit A

4.

Outdoor unit B

5.

Outdoor unit C

6.

Never connect the power wire.

7.

To outdoor unit of other system

8.

Use duplex wires (No polarity)

9.

BS unit

10.

Indoor unit

11.

Indoor unit (Cooling only)

(*) : The Outdoor unit that connect the transmission wiring to BS 

unit is Master unit of the multi system.
And the other units are Sub unit. (In this figure, Outdoor unit 
A is the Master unit.)
Check operation in installation work, Onsite settings and so 
on are done by operating the PC-bord (A1P) of Master unit.

Note

Do not connect the power wiring to terminals for the transmission 
wiring. Doing so would destroy the entire system.

When connecting wires to the terminal block on the PC-board, too 
much heat or tightening could damage the PC-board. Attach with care.
See the table below for the tightening torque of the transmission wiring 
terminals.

All transmission wiring should use sheathed vinyl cord 0.75-1.25 

mm

2

 or cable (duplex).

Transmission wiring (About the symbol 

 ~ 

see figure 19

should be done within the following limitations.
If they are exceeded, transmission problems may occur.

 Between outdoor unit and BS (or indoor) unit

Between BS unit and indoor unit
Between outdoor unit and outdoor unit of other systems

Max. wiring length

:1,000 m

Max. total wiring length

:2,000 m

Max. no. of branches

:16

[Note] 
No branch is allowed after branch (

See figure 20

)

Max. no. of outdoor units of other system 
that can be connected

: 10

(Refer to figure 20)

1.

Branch

2.

Branch after branch

 Between outdoor unit and outdoor unit of  same system

Max. wiring length

: 30 m

The transmission wiring inside the EL.COMPO.BOX should be 
secured using the clamp (1) as shown in figure 21.

(Refer to figure 21)

1.

In the EL.COMPO.BOX

2.

Retain to the EL.COMPO.BOX with the accessory clamp (1).

Outside the units, the transmission wiring must be finished simul-
taneously with the local refrigerant piping, and wound with tape 
(field supply) as shown in figure 22.

(Refer to figure 22)

1.

Suction gas pipe

2.

HP/LP gas pipe

3.

Liquid pipe

4.

Insulation material

5.

Finishing tape

6.

Transmission wiring

Transmission wiring between outdoor units in the outdoor multi sys-
tem must be connected to terminals Q1 and Q2 (TO MULTI UNIT).
Connecting the wires to the F1, F2 (TO OUT/D UNIT) terminals 
results in system malfunction.

Wiring to other systems should be connected to terminals F1 and 
F2 (TO OUT/D UNIT) on the PC-board of the master unit. The out-
door unit that connected transmission wiring to BS (or indoor) unit 
is the master unit. The others are sub unit.

7-5 Power Wiring Connection Procedure

Be sure to connect the power supply wiring to the power supply 
terminal block and hold it in place using the included clamp as 
shown in the figure 23.

The L1, L2, L3 and N phases of the power wiring should be 
secured separately to the hook using the included clamp (1).

The ground wiring should be bound to the power wiring using the 
included clamp (1) to prevent outside force from being applied to 
the terminal area.

(Refer to figure 23)

1.

Power supply (3N~ 380-415V 50Hz)

2.

Earth leakage circuit breaker

3.

Branch switch, Overcurrent breaker

4.

Ground wire

5.

Attach insulation sleeves

6.

Power supply terminal block

7.

Ground terminal

8.

Clamp (1) (accessory)

Caution

Be sure to use crimp-style terminal with insulating sleeves for 
connections. (See the figure below.)

For wiring, use the designated power wire and connect firmly, 
then secure to prevent outside pressure being exerted on the ter-
minal board.

Use an appropriate screwdriver for tightening the terminal screws. 
A screwdriver with a small head will strip the head and make 
proper tightening impossible.

Over-tightening the terminal screws may break them.
See the following table for the tightening torque of the terminal 
screws.

When pulling the ground wire out, wire it so that it comes through 
the cut out section of the cup washer. (See the figure below.) An 
improper ground connection may prevent a good ground from 
being achieved.

When two wires are connected to a single terminal, connect them 
so that the rear sides of the crimp contacts face each other. Also, 
make sure the thinner wire is on top, securing the two wires simul-
taneously to the resin hook using the included clamp (1).

Screw size

Tightening torque (N · m)

M3.5 (A1P)

0.80 - 0.96

1

2

1

2

Screw size

Tightening torque (N·m)

M8 Power terminal, ground terminal

5.5 ~7.3

Power wire

Crimp-style terminal

Insulating sleeve

Crimp-style terminal

Cup washer

Cut out section 

Terminal 
block

Crip style 
terminal

Wire : narrow

Wire : thick

Resin hook

Summary of Contents for VRV III REYQ18PY1

Page 1: ...System air conditioner INSTALLATION MANUAL REYQ18PY1 REYQ20PY1 REYQ22PY1 REYQ24PY1 REYQ26PY1 REYQ28PY1 REYQ30PY1 REYQ32PY1 REYQ34PY1 REYQ36PY1 REYQ38PY1 REYQ40PY1 REYQ42PY1 REYQ44PY1 REYQ46PY1 REYQ48PY1 ...

Page 2: ...YQ32PY1 E RXYQ34PY1 E RXYQ36PY1 E RXYQ38PY1 E RXYQ40PY1 E RXYQ42PY1 E RXYQ44PY1 E RXYQ46PY1 E RXYQ48PY1 E RXYQ50PY1 E RXYQ52PY1 E RXYQ54PY1 E REYP8PY1 REYP10PY1 REYP12PY1 REYP14PY1 REYP16PY1 REYP18PY1 REYP20PY1 REYP22PY1 REYP24PY1 REYP26PY1 REYP28PY1 REYP30PY1 REYP32PY1 REYP34PY1 REYP36PY1 REYP38PY1 REYP40PY1 REYP42PY1 REYP44PY1 REYP46PY1 REYP48PY1 REYP8PY1B REYP10PY1B REYP12PY1B REYP14PY1B REYP16...

Page 3: ...lled as a single unit Pattern 1 Pattern 2 Pattern 1 Pattern 2 Pattern 3 When installed in serial 1 4 3 4 3 4 3 4 3 1 2 1 1 1 200 300 Pattern 3 2 1 figure 6 1 2 1 2 3 4 figure 7 A B 1 4 3 2 765 729 631 765 1 2 3 figure 8 4 2 5 1 3 3 6 1 2 3 4 5 6 figure 9 1 2 3 4 4 1 2 3 5 4 6 8 7 16 17 19 18 9 5 6 14 10 11 12 9 9 9 8 7 15 15 13 9 9 5 100 100 100 5 100 100 100 1 2 3 4 figure 5 1 2 3 5 4 6 figure 10...

Page 4: ...1P A1P TOMULTIUNIT Q1 Q2 2 5 A1P 6 1 1 2 2 7 TOIN DUNIT F1 F2 F1 F2 TOOUT DUNIT F1 F2 F1 F2 9 10 1 TOIN DUNIT F1 F2 F1 F2 TOOUT DUNIT F1 F2 F1 F2 9 10 1 1 2 8 F1 F2 F1 F2 11 1 2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 1 A1P 2 figure 20 1 2 3 4 5 4 4 6 1 2 3 4 5 6 7 4 8 8 L1 L2 L3 N figure 21 figure 23 figure 14 figure 15 figure 16 1 1 1 1 5 16 1 16 2 16 3 6 2 3 4 4 C D 7 8 A 3 4 1 5 2 B 1 2 ...

Page 5: ...15 1 2 1 2 3 figure 25 1 2 3 4 10 13 14 11 5 6 7 8 9 12 16 17 18 19 15 1 2 3 4 11 12 13 14 9 15 10 5 6 7 8 9 16 17 18 19 20 figure 29 figure 30 1 2 3 4 figure 32 1 2 3 4 5 figure 28 figure 24 1 2 3 4 5 6 7 8 9 10 12 11 In case of 8 12HP type In case of 14 16HP type 1 13 2 3 4 14 5 6 7 8 9 11 10 12 15 ...

Page 6: ...llowable safety limits in the event of refrigerant leakage Excessive refrigerant in a closed ambient can lead to oxygen defi ciency Contact your dealer for more information Be sure to use only the specified accessories and parts for instal lation work Failure to use the specified parts may result in water leakage electric shocks fire or the unit falling Install the air conditioner on a foundation ...

Page 7: ...ses covered by the Kyoto Protocol Do not vent gases into the atmosphere Refrigerant type R410A GWP 1 value 1975 1 GWP global warming potential Please fill in with indelible ink the factory refrigerant charge of the product the additional refrigerant amount charged in the field and the total refrigerant charge on the refrigerant charge label supplied with the product The filled out label must be ad...

Page 8: ...ee the Installation Space Examples for the minimum space requirements Installation Space Examples The installation space requirement shown in figure 2 is a refer ence for cooling operation when the outdoor temperature is 35 C If the design outdoor temperature exceeds 35 C or the heat load exceeds maximum capacity in all the outdoor unit take an even large space on the intake shown in figure 2 Duri...

Page 9: ...noise Refer to figure 6 The base should support the unit with the extent larger than hatched area in figure 7 If protective rubber is to be attached attach it to the whole face of the base The height of the base should be at least 150mm from the floor Secure the unit to its base using foundation bolts Use four com mercially available M12 type foundation bolts nuts and washers The foundation bolts ...

Page 10: ...1 1 Before working Caution After removing the gass remove the pinch piping Any gas remaining inside may blow off the pinch piping when you dis solve the brazing causing damage Refer to figure 12 1 Pich piping 4 pieces 2 Do not remove the relay piping 3 Pinch piping 4 Procedure 1 Confirm the shutoff valve is closed 5 Procedure 2 Connect a charge hose to the service port of shutoff valve and remove ...

Page 11: ...ader so it splits horizontally Refer to figure 15 1 Horizontal surface 2 B arrow view Pattern 1 Pattern 2 Prohibited pattern Change to pattern 1 or pattern 2 to indoor unit to indoor unit to indoor unit to indoor unit Piping between outdoor units to indoor unit Piping between outdoor units Downward inclination Downward inclination Oil remains in piping Front connections Side bottom connections Fro...

Page 12: ...a m n p 165m Example 8 a o 165m Equvalent pipe length between outdoor unit 2 and indoor unit 190m Note 1 Assume eqivalent pipe length of REFNET joint to be 0 5m that of REFNET header to be 1m that of BSVQ100 160 to be 4m that of BSVQ250 to be 6m for calculation purposes Total piping length from outdoor unit 2 to all indoor unit 1000m Actual pipe length from first outdoor unit multi connection pipi...

Page 13: ...M72HP KHRP25M73H KHRP25M73HP 2 pipes KHRP26M22H or KHRP26M33H KHRP26M33H KHRP26M72H KHRP26M73H KHRP26M73HP Refrigerant branch kit name Example for indoor units connected downstream Example REFNET joint C Indoor units 5 6 7 8 Example REFNET joint B Indoor units 7 8 Example REFNET header Indoor units 1 2 3 4 5 6 Example REFNET header Indoor units 1 2 3 4 5 6 7 8 The thickness of the pipes in the tab...

Page 14: ...6 4 0 37 0 18 0 059 0 26 0 12 0 022 1 02 HEAT RECOVER SYSTEM MODEL NAME THE AMOUNT OF REFRIGERANT REYQ18 20PY1 REYQ22 24PY1 REYQ26PY1 REYQ28 30PY1 REYQ32 40PY1 REYQ42PY1 REYQ44 46PY1 REYQ48PY1 1 0kg 1 5kg 2 0kg 2 5kg 3 0kg 3 5kg 4 0kg 4 5kg REFRIGERANT AMOUNT FOR EXCEEDING CONNECTION CAPACITY OF INDOOR UNIT INDOOR CONNECTION CAPACITY MORE THAN 100 120 OR LESS MORE THAN 120 130 OR LESS MODEL NAME R...

Page 15: ... If there exists the possibility of reversed phase lose phase momentary blackout or the power goes on and off while the prod uct is operating attach a reversed phase protection circuit locally Running the product in reversed phase may break the compres sor and other parts 7 1 Power circuit safety device and cable requirements A power circuit see the following table must be provided for con nection...

Page 16: ...st be finished simul taneously with the local refrigerant piping and wound with tape field supply as shown in figure 22 Refer to figure 22 1 Suction gas pipe 2 HP LP gas pipe 3 Liquid pipe 4 Insulation material 5 Finishing tape 6 Transmission wiring Transmission wiring between outdoor units in the outdoor multi sys tem must be connected to terminals Q1 and Q2 TO MULTI UNIT Connecting the wires to ...

Page 17: ...ipe When shipped the unit contains the refrigerant so use caution when attaching the charge hose Air tight test Pressurize the liquid pipe suction gas pipe HP LP gas pipe and equalizer pipe from the service ports of each shutoff valve to 4 0MPa 40bar do not pressurize more than 4 0MPa 40bar If the pres sure does not drop within 24 hours the system passes the test If there is a pressure drop check ...

Page 18: ...ing an improper material it may cause an explosion or accident R410A is a mixed refrigerant so charging it as a gas will cause the refrigerant composition to change which may prevent normal operation Shutoff valve operation procedure When operating the shutoff valve follow the procedure instructed below Note Do not open the shutoff valve until 10 CHECKING OF DEVICE AND INSTALLATION CONDITIONS are ...

Page 19: ... how to handle shutoff valves When done or when pausing the refrigerant charging operation close the valve of the refrigerant tank immediately The refrigerant charge port of this product have electric expansion valve The valve will be closed at end of refrigerant charging However the valve will be opened on operation after refrigerant charging check operation nomal operation etc If the tank is lef...

Page 20: ...harging operation within the refrigerant system that have the power off unit the operation cannot finish properly For confirming the number of the outdoor and indoor units with the power on see How to check how many units are con nected in chapter 11 1 In case of a multi system turn on the power to all outdoor units in the refrigerant system To energize the crankcase heater make sure to turn on fo...

Page 21: ...irst istallation the malfunction code U3 will be displayed in the remote controller Perform the check operation following 11 2 2 Procedure of Check Operation 13 3 Checks After Test Run Perform the following checks after the test run is complete Record the contents of field setting Record them on the accessory REQUEST FOR THE INDI CATION label And attach the label on the back side of the front pane...

Page 22: ...ion Where there is an opening without a door or where there are open ings above and below the door which are each equivalent in size to 0 15 or more of the floor area 3 Calculating the refrigerant density using the results of the calcu lations in steps 1 and 2 above If the result of the above calculation exceeds the maximum con centration level then make similar calculations for the second then th...

Page 23: ...3P201178 5 EM06A072 0702 FS ...

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