Daikin VRV RXY16KAY1, Manual

Page 1: ...2 4 3 Outdoor Unit PC Board Ass y 63 4 4 Setting Modes 65 4 5 Cool Heat Mode Selection 72 4 6 Low Noise Operation 77 4 7 Demand Control 78 4 8 Sequential Start 79 4 9 Wiring Check Operation 80 4 10 Additional Refrigerant Charge Operation 81 4 11 Refrigerant Recovery Mode 82 4 12 Indoor Field Setting 83 4 13 Centralized Control Group No Setting 89 4 14 Contents of Control Modes 91 5 Caution for Ref...

Page 2: ...Refrigerant Piping 141 6 1 Refrigerant Piping 141 6 2 Selection of Piping Material 142 6 3 Connecting the Refrigerant Piping 143 6 4 Leak Test and Vacuum Drying 148 6 5 Pipe Insulation 149 6 6 Additional Refrigerant Charge 150 7 Field Wiring 151 7 1 Field Wiring 151 7 2 Internal Wiring Parts Table 152 7 3 Optional Parts Cool Heat Selector 154 7 4 Power Circuit and Cable Requirements 155 7 5 Genera...

Page 3: ...r is Turned On 62 4 3 Outdoor Unit PC Board Ass y 63 4 4 Setting Modes 65 4 5 Cool Heat Mode Selection 72 4 6 Low Noise Operation 77 4 7 Demand Control 78 4 8 Sequential Start 79 4 9 Wiring Check Operation 80 4 10 Additional Refrigerant Charge Operation 81 4 11 Refrigerant Recovery Mode 82 4 12 Indoor Field Setting 83 4 13 Centralized Control Group No Setting 89 4 14 Contents of Control Modes 91 5...

Page 4: ...Type 25 Type 32 Type 40 Type 50 Type 63 Type 80 Type 100 Type 125 Type 200 Type 250 Ceiling mounted cassette unit 2 way blow 4 way blow Corner type Ceiling mounted low silhoutte duct unit Concealed ceiling unit Concealed ceiling unit Concealed ceiling unit large Ceiling suspended unit Wall mounted unit Floor standing unit Concealed floor standing unit Part1 fm Page 2 Wednesday July 4 2001 11 53 AM...

Page 5: ... Reduced unit installation area Feature 3 Reduction of installation area Simpler piping work at installation sites 20HP 30HP Pipe connecting locations 14 joints 6 joints 20 joints 6 joints Standard series General name Main unit name Sub unit name RSXY KAY1 E YAL E RXY KAY1 E YAL E RXE8 10KAY1 E YAL E Main units Sub units V1526 B Main unit Sub unit Function unit less system Conventional system Prev...

Page 6: ...ghttime low noise mode for reduced operating sound Long refrigerant piping equivalent length of 125 actual length of 100 m and height difference of 50 m Connection of indoor unit of varying capacities and types totaling 130 max of outdoor unit by capacity Outdoor unit name No of indoor units connectable RSXY16 20KAY1 E YAL E 20 units RSXY24 30KAY1 E YAL E 32 units Height difference between indoor ...

Page 7: ...series system model RSXY26KAY1 E YAL E RSXY28KAY1 E YAL E RSXY30KAY1 E YAL E Outdoor unit combination Main unit RXY16KAY1 E YAL E RXY20KAY1 E YAL E RXY20KAY1 E YAL E Sub unit RXE10KAY1 E YAL E RXE8KAY1 E YAL E RXE10KAY1 E YAL E Total number of connectable indoor units Up to 32 units Total capacity of connectable indoor units 325 845 350 910 375 975 Indoor unit Model name Ceiling mounted cassette u...

Page 8: ...hould be kept within permissible limits in terms of length and height difference 2 Positioning of outdoor unit Position such that maintenance and repairs can be carried out leave room for servicing Avoid reduction of airflow and short circuiting Avoid reduction of airflow and short circuiting 3 Positioning of indoor unit Position such that maintenance and repairs can be carried out inspection port...

Page 9: ...is of Vital Importance The analysis of major installation problems experienced during the year of 1988 is shown below How these installation problems affect an equipment are shown below Si33 102 book Page 7 Tuesday June 26 2001 3 18 PM Все каталоги и инструкции здесь http splitoff ru tehn doc html ...

Page 10: ...ary work on areas such as connection of drain piping and humidification supply piping inspection and foundation 2 Keep a constant check on the progress of the construction work to avoid deviations from the air conditioning work schedule 3 For sleeve and insert work the positions of ceiling girders should be confirmed and sleeve and insert requirement hole diameters positioning and numbers decided ...

Page 11: ...ated the size and location of the ceiling inspection ports Make sure there no other installations in the area above 5 Have you taken into account the depth of the installation area In case of ceiling built in type 6 Have you specified the position of the indoor unit clearly Have you taken full accout of relevant features of the local ventilation humidity and lighting Refrigerant piping 1 Is the pi...

Page 12: ...oup or individual control 7 Assign central group Nos if using centralized control 8 Add field settings and optional equipment for indoor units 9 Add unit No if making separate field settings for each indoor unit under group control Note With the R 22 PLUS Series unit No is determined through automatic addressing therefore readout unit Nos after activating the power For details on field settings an...

Page 13: ...inserted into the diagram RSXY16KA Insert name of refrigerant system PAC1 PAC2 Insert name of indoor unit FXYC32K C32K Insert system name of indoor unit Insert installation position Do this when demarcation is possible Insert remote control control wiring Group Indicated by solid line Solid line Insert centralized control wiring Dotted line Insert Group No GNo for each indoor unit with UNo 0 The c...

Page 14: ...ocedure The above list indicates the order in which the individual work operations are normally carried out but this order may be varied where local conditions warrant such a change Si33 102 book Page 12 Tuesday June 26 2001 3 18 PM Все каталоги и инструкции здесь http splitoff ru tehn doc html ...

Page 15: ... paid to the construction of the beam themselves since there are sometimes parts of the beam which cannot be used to accommodate through holes Example Through holes in a reinforced concrete beam Positioning the Insert a An insert is a metal tool which is inserted into a floor or a beam before the concrete is set such that fittings such as ducts pipes or suspension bolts for hanging units can be fi...

Page 16: ...t of the indoor unit 2 Optional features must be added to the indoor unit prior to installation 3 The model name should be checked prior to installation 4 Take care to align the main unit correctly Bearing in mind piping layout and direction of blow out 5 Leave sufficient space for servicing to be carried out 6 Make inspection holes for model which need them 7 Fit the unit to ensure proper drainag...

Page 17: ...roblem l Rainwater work water etc gets into pipes from outside l Moisture generated inside pipes due to condensation l Formation of oxides inside pipes during soldering l Dirt dust or other extraneous material gets into pipes from outside l Leak from soldered area l Leak from flared area l Leak from flange area Pipe covering Flushing Replace nitrogen Pipe covering Air tight test Flushing Vacuum dr...

Page 18: ... system such as valves or compressors and the system ceases to function properly In order to avoid this problem nitrogen is passed through the pipes while the soldering work is being carried out This operation is known as nitrogen replacement Air is replaced by nitrogen This is standard work practice for all brazing work Important points 1 The gas used must be nitrogen oxygen carbon dioxide and re...

Page 19: ...hing method The end of the copper pipe is squeezed together and the gap brazed 2 Taping method The end of the copper pipe is covered with PVC tape vinyl tape Taping method Particular care should be taken during the following operations When passing copper pipe through a penetration hole Dirt easily gets into the pipe When copper pipe is located outside Rainwater gets in Special care is needed when...

Page 20: ...isk of explosions 2 Connect the charge hose from the pressure regulator to the service port on the liquid pipe side of the outdoor unit 3 Fit blanking plugs to all indoor units B other than unit A 4 Open the main valve on the nitrogen cylinder and set the pressure regulator to 0 5MPa 5 Check that the nitrogen is passing through the unit A liquid pipe 6 Flushing Block the end of the pipe with the i...

Page 21: ...s of the JIS standard or equivalent Size material thickness etc Specification Oxidized phosphorous seamless copper pipe Long pipe lengths or coiled pipe copper pipe with heat insulation coating should be used to avoid the necessity for frequent brazing The whole job is made easier if rolled copper pipe with a heat insulation coating is used Size of Refrigerant Piping b Brazed joints and special br...

Page 22: ...f a small nozzle tip is used for brazing piping of large diameters such as φ38 1 and φ44 5 brazing flow becomes poor Table 1 Correlation of nozzle tip and size of refrigeration piping Note The values in the table above are for type B torch French 6 35 9 53 12 7 15 9 19 1 22 2 25 4 31 8 38 1 44 5 Nozzle tip No 1 6 2 4 3 2 V0977 Piping size 200 225 250 315 400 450 500 Brazing filler diameter φ Si33 ...

Page 23: ... method when brazing Important points 1 Every effort must be made to avoid fire Clean area where brazing is to be performed and make sure that fire fighting equipment and water are ready to hand 2 Be careful of burns 3 Make sure that the gap between the pipe and the joint is correct To prevent leaks 4 Is the pipe adequately supported As a rule the gaps between supports for horizontal piping copper...

Page 24: ...preventing the pipe from twisting Do not use SUNISO 4GS oil Important points 1 Burrs should be carefully removed 2 2 spanners should be used to grip the pipe 3 The flare nut must be inserted before starting the flaring operation 4 The appropriate amount of torque should be used to tighten the flare nut 5 Check that there is no superficial damage to the surface of the flare Nominal diameter Externa...

Page 25: ...SiE33 102 Installation General Information 23 Flaring Procedure Si33 102 book Page 23 Tuesday June 26 2001 3 18 PM Все каталоги и инструкции здесь http splitoff ru tehn doc html ...

Page 26: ...the flare nut with a spanner there is a point where the tightening torque suddenly increases From that position further tighten the flare nut the angle shown below Pipe size Further tightening angle Recommended arm length of tool 6 4 1 4 60 to 90 degrees Approx 150mm 9 5 3 8 60 to 90 degrees Approx 200mm 12 7 1 2 30 to 60 degrees Approx 250mm 15 9 5 8 30 to 60 degrees Approx 300mm 19 1 3 4 20 to 3...

Page 27: ...used to coat the flange i e free from dirt or water 2 The correct amount of torque should be applied when tightening the flange bolts Standard torques for tightening screws and bolts ISO hexagonal bolt Example Order A C B D The bolts should be tightened little by little in the above order such that the same degree of torque is applied evenly to each corner Class 5 8 5T 10 9 10T Size kgf cm 15 N m ...

Page 28: ...gas and liquid pipes also need to be thermally insulated Important points 1 The thickness of the thermal insulation material must be determined in the light of the pipe sizes 2 It will be necessary to increase the values in the above table for top floors or where conditions are hot and humid 3 Where a customer supplies his own specifications then these must be adhered to 4 Where it is anticipated ...

Page 29: ...ak must be located See following page However if there is a change in the ambient temperature between the pressurizing stage and the time when you check for a drop in pressure then you will have to adjust your calculations accordingly since a change of 1 C can account for a pressure change of approximately 0 01MPa Compensating adjustment value temperature at time of pressurizing temperature at tim...

Page 30: ...l the pressure reaches 0 3MPa 2 Increase pressure to 1 5MPa using gaseous flon gas R 22 Nitrogen and refrigerant gas mixed 3 Search for the source of the leak using a detector such as a halide torch or a propane or electric detector 4 If the source of the leak still cannot be traced then repressurize with nitrogen up to 2 8MPa and check again The pressure must not be increased to more than 2 8MPa ...

Page 31: ... piping provides the following effects 1 Vacuum drying 2 Removes air and nitrogen used in air tightness test from the inside of pipes Therfore it is necessary to ensure that the both purposes have been achieved in the vacuum drying operation Example When outside temperature is 72 C As shown in the table on the right the degree of vacuum must be lowered below 75 2cmHg Boiling point of water C Press...

Page 32: ...in usually take an extremely long time to achieve vacuum We recommend a vacuum pump of approx 60 100 l min 2 Degree of vacuum Ultimate vacuum varies largely according to use of the vacuum pump Vacuum pumps used for vacuum forming cannot be used for vacuum drying A vacuum pump with a high degree of vacuum is required When selecting a vacuum you should select one which is capable of achieving 0 2 To...

Page 33: ...f the vacuum pump 4 Calibration method 1 Connect a Pirani vacuum gauge and the gauge manifold vacuum gauge 0 76 cmHg to the vacuum pump at the same time and run the pump for about 3 minutes 2 Make sure the reading of the Pirani vacuum gauge is 5 Torr 667 Pa or less The reading of conventional vacuum pumps lowers to about 0 2 Torr If the reading is not 5 Torr or less check the vacuum pump oil Oil i...

Page 34: ...s not reached 5 mmHg then check the system for a leak 2 Carry out maintained vacuum test Produce a vacuum in excess of 755 mmHg and do not release it for an hour or more Check the vacuum gauge to make sure that it has not risen If the gauge does rise then there is still moisture in the pipe or there is a leak somewhere 3 Additional charge of refrigerant Connect the charging cylinder to the liquid ...

Page 35: ...o raise pressure to 0 05MPa Since the nitrogen gas used to break the vacuum is dry nitrogen this process serves only to enhance the overall drying effect of the vacuum drying operation itself However since the effectiveness of this process is severely impaired by a high moisture level inside the pipes the utmost care is required during installation to see that water does not enter or form inside t...

Page 36: ...test run 3 2 8 Drain Pipe Work Indoor Operational steps Drain Pipe Gradient and Support a The drain pipe must be fitted at a gradient of at least 1 100 The drain pipe should be as short as possible and free from airlocks b Suspension bolts should be used to support long stretches of drain pipe in order to ensure that a gradient of 1 100 is maintained PVC pipes should not be bent Spacing of support...

Page 37: ...converging units will prove ineffective c Rig the trap to allow for future cleaning Grouped Drain Piping 1 It is standard work practice to make connections to the main pipe from above The pipe down from the combination should be as large as possible 2 The pipework should be kept as short as possible and the number of indoor units per group kept to a minimum Si33 102 book Page 35 Tuesday June 26 20...

Page 38: ...of the indoor unit 2 The drain pipe is thermally insulated to prevent the formation of condensation inside the pipe 3 The drain up mechanism should be fitted before the indoor unit is installed and when the electricity has been connected some water should be added to the drain pan and the drain pump checked to see that it is functioning correctly 4 All connections should be secure Special care is ...

Page 39: ...in pipe should be greater than or equal to the diameter of the connecting pipe vinyl tube pipe size 25mm outer dimension 32mm Keep the drain pipe short and sloping downwards at a gradient of at least 1 100 to prevent air pockets from forming If the drain hose cannot be sufficiently set on a slope execute the drain raising piping To keep the drain hose from sagging space hanging wires every 1 to 1 ...

Page 40: ...n pipes install according to the procedure shown below Select converging drain pipes whose gauge is suitable for the operating capacity of the unit 2 After piping work is finished check drainage flows smoothly Open the water inlet lid add approximately 2500 cc of water gradually and check drainage flow WHEN ELECTRIC WIRING WORK IS FINISHED Check drainage flow during COOL running explained under TE...

Page 41: ...ot by removing the access opening lid and checking the water level of the drain pan through the access opening Be careful when doing so because the fan is turning at the same time FXYF 4 way blow ceiling mounted cassette 1 Rig drain piping The diameter of the drain pipe should be greater than or equal to the diameter of the connecting pipe vinyl tube pipe size 25mm outer dimension 32mm Keep the dr...

Page 42: ...ING PIPING Install the drain raising pipes at a height of less than 550 mm Install the drain raising pipes at a right angle to the indoor unit and no more than 300 mm from the unit Note The incline of attached drain hose should be 75 mm or less so that the drain socket dose not have to stand additional force If converging multiple drain pipes install according to the procedure shown below Select c...

Page 43: ...the first mode Note that the fan also starts rotating FXYK ceiling mounted corner cassette 1 Install the drain pipes Keep piping as short as possible and slope it downwards so that air may not remained trapped inside the pipe Keep pie size equal to or greater than that of the connecting pipe Vinyl pipe of 25 mm nominal diam and 32 mm outer diam Use the attached drain hose and clamp Tighten the cla...

Page 44: ...ion and wrap with vinyl tape 3 After completing steps 1 and 2 attach the drain raising pipe to the drain pipe connection port of the indoor unit and fasten with a clamp Do not connect any other pipes between the drain raising pipe and the indoor unit Adjust the drain raising height by turning the drain raising pipe as shown in the figure 2 After piping check to make sure draining flows smoothly If...

Page 45: ...ow Silhouette Type 1 Install the drain pipes Keep piping as short as possible and slope it downwards so that air may not remain trapped inside the pipe Keep pipe size equal to or greater than that of the connecting pipe vinyl pipe of 26 mm nominal diam Use the attached clamp and drain hose Tighten the clamp firmly Insulate the clamp with the attached sealing pad Insulate the drain pipe inside the ...

Page 46: ...drain hose with the attached sealing pad To ensure a downward slope of 1 100 install hanging bars every 1 to 1 5 m If unifying multiple drain pipes install pipes shown below 2 After piping work is finished check drainage flows smoothly Open the water inlet lid add approximately 1000cc of water gradually and check drainage flow Watering can Drain Pan V1879 Si33 102 book Page 44 Tuesday June 26 2001...

Page 47: ... hose cannot be sufficiently set on a slope fit the hose with drain raising piping as shown in the drawing HOW TO INSTALL PIPING 1 Connect the drain hose to the drain raising pipes and insulate them 2 Connect the drain hose to the drain outlet on the indoor unit and tighten it with the clamp 3 Insulate both metal clamp and drain hose with the attached sealing pad To ensure a down ward slope of 1 1...

Page 48: ...emove the electric parts box lid connect a power supply and remote control to the terminals Next press the inspection test operation button on the remote control The unit will engage the test operation mode Press the operation mode selector button until selecting FAN OPERATION Then press the ON OFF button The indoor unit fan and drain pump will start up Check that the water has drained from the un...

Page 49: ...clamp 3 Insulate both metal clamp and drain hose with the attached sealing pad Clamp metal Drain hose To ensure a downward slope of 1 100 install hanging bars every 1 to 1 5 m If unifying multiple drain pipes install pipes shown right 100mm or more Multiple drain piping Clamp metal Attached with unit Large sealing pad Attached with unit Drain hose Adjustable range 0 250 mm 1 1 5m Drain raising pip...

Page 50: ...n test operation button TEST on the remote control The unit will engage the test operation mode Press the operation mode selector button until selecting FAN OPERATION Then press the ON OFF button The indoor unit fan and drain pump will start up Check that the water has drained from the unit Press TEST to go back to the first mode L N X Y N L Terminal board 220V 240V single phase power supply Switc...

Page 51: ...SiE33 102 Installation General Information 49 FXYH Ceiling suspended unit Si33 102 book Page 49 Tuesday June 26 2001 3 18 PM Все каталоги и инструкции здесь http splitoff ru tehn doc html ...

Page 52: ...tion SiE33 102 50 General Information FXYA Wall mounted unit FXYLM Concealed floor standing unit Si33 102 book Page 50 Tuesday June 26 2001 3 18 PM Все каталоги и инструкции здесь http splitoff ru tehn doc html ...

Page 53: ...er piping work is finished check drainage flows smoothly 3 2 10 Electrical Work Control Wiring 1 Compatible types of wire Wiring Specifications Notes 1 Sheathed wire may be used for transmission winings but they do not comply with EMI Electromagnetic lnterference EN55014 When using sheathed wire EMI must conform to Japanese standards stipulated in the Electric Appliance Regulatory Act If using a s...

Page 54: ...ontrol cables and the power supply cables where these are laid alongside each other See Separation of control and power supply cables on page 53 Power Supply Cabling of Main Power Supply 1 Choosing a circuit breaker The power supply work must conform to local regulations In Japan the relevant regulations are the MITI ordinance determining technical standards for electrical equipment and the Intern...

Page 55: ...eaker wiring circuit breaker etc 2 To have a current tolerance of 125 or more of the rated current in cases where the rated current of the apparatus is 50A or less 3 To have a current tolerance of 110 or more of the rated current in cases where the rated current of the apparatus is more than 50A 4 To satisfy voltage drop standards 3 Separation of control and power supply cables If control and powe...

Page 56: ... from the main unit to the ducts or to the rest of the building b The speed of the airflow should be taken into account when choosing air suction and distribution grills in order to keep wind noise to minimum Important points 1 The air discharge duct must be thermally insulated 2 The canvas duct on the inlet side must be set in a metal framework 3 The air suction and distribution grills should be ...

Page 57: ...l should be made around the foundation to cater for waste water around the machinery 5 When installing a unit on the roof be sure to check the strength of the roof and pay special attention to waterproofing requirements 6 If the unit is to be installed on a frame install the waterproofing board within a distance of 150mm under the unit in order to prevent infiltration of water coming from under th...

Page 58: ...ide of a single compressor Caution Install the unit securely in case of earthquake an typhoon cyclone hurricane or other strong wind The unit may topple or cause another accident if improperly set up Unpacking and Placing the Unit 1 Remove the wooden crafte from the unit 2 Remove the four screws fixing the unit to the pallet 3 The unit must be installed on a solid longitudinal foundation steelbeam...

Page 59: ...k can sometimes cause considerable difficulties if the compressor needs to be changed Prevention of Short Circuits The unit must be installed in a well ventilated area otherwise short circuiting will occur Special care should be taken in situations such as that illustrated in the diagram below since additional fittings such as air discharge ducts may also be required Attention should be paid to th...

Page 60: ... snow hood is available from Daikin as an optional accessories so please make use of it where necessary 2 The unit should be oriented in such a way as to prevent the air heat exchanger from facing into driving snow 3 The outdoor unit should be set at a higher level in relation to the surface on which it is mounted than the anticipated depth of snow accumulation in order ot prevent it from being bu...

Page 61: ... 7 Make sure that the air inlet and outlet of the unit are not positioned towards the main wind direction Frontal wind will disturb the operation of the unit If necessary use a windscreen to block the wind Caution 1 An inverter air conditioner may cause electronic noise generated from AM broadcasting Examine where to install the main air conditioner and electric wires keeping proper distances away...

Page 62: ...nsulation Measurement of main power circuit insulation Addition or replenishment of refrigerant as needed Fully open respective stop valves on liquid gas Use a 500V megar tester Be sure to record addition or replenishment V1324 Turn on outdoor unit power Set various selectable modes on outdoor unit PC board Turn on indoor unit power Be sure to turn the power on 6 hours before starting operation in...

Page 63: ... prevent liquid from backing up To enter the test operation mode push the inspection test operation button of the indoor unit remote control 4 times Push once more to return to the normal operation mode Make sure cold air is coming from the indoor unit Run the indoor units one at a time and make sure that the corresponding outdoor units also run V1326 Caution When the 400 volt power supply is appl...

Page 64: ...tdoor unit Warning lamp H2P lights Test lamp H2P blinks Can also be set during operation described above Indoor unit If ON button is pushed during operation described above the operation lamp lights but the compressor does not operate Returns to normal when automatic setting is complete 4 2 3 When an Outdoor Unit or Indoor Unit Has Been Added or Indoor Outdoor Units PC Board Has Been Changed Be su...

Page 65: ...E33 102 Test Operation General Information 63 4 3 Outdoor Unit PC Board Ass y Outdoor Unit Si33 102 book Page 63 Tuesday June 26 2001 3 18 PM Все каталоги и инструкции здесь http splitoff ru tehn doc html ...

Page 66: ...ng 5 Outdoor unit Capacity setting switch Switches for capacity setting when the outdoor unit PC board is replaced to spare parts PC board Refer table below HAP LED A SERV MON V0836 C H SELECT IN D OUT D SS1 V0838 SS2 B D F H SS3 SS4 SS5 A C E G V0848 SS2 SS3 SS4 SS5 A B C D E F G H RSXY16KA RSXY18KA RSXY20KA RSXY24KA RSXY26KA RSXY28KA RSXY30KA Capacity setting table Position of dip switch knob Si...

Page 67: ...RT L N O P IND MAIN SUB MODE BS1 SET BS2 RETURN BS3 WIRING CHECK BS4 RESET BS5 H1P H2P H3P H4P H5P H6P H7P IN D UNIT OUT D UNIT C H SELECT SS1 Used to rearrange the addresses in modifying the cabling or increasing the number of indoor units Used to check for wrong cabling Used for field programming Used to change the setting modes V1549 Used to set the cool heat select Using the MODE button the mo...

Page 68: ... with the operation button Press the RETURN button Press the RETURN button Press the RETURN button Contents displayed Select cool heat run with the operation button Select low noise run with the operation button Press the RETURN button Press the SET button Press the RETURN button Press the RETURN button Select sequential start with the operation button Press the MODE button Press the MODE button P...

Page 69: ...t MODE TEST L N O P SEQ IND MAIN SUB START H1P H2P H3P H4P H5P H6P H7P SET MODE TEST L N O P SEQ IND MAIN SUB START H1P H2P H3P H4P H5P H6P H7P C H SELECT SET MODE TEST L N O P SEQ IND MAIN SUB START H1P H2P H3P H4P H5P H6P H7P C H SELECT MODE TEST L N O P SEQ IND MAIN SUB START H1P H2P H3P H4P H5P H6P H7P C H SELECT SET SET MODE TEST L N O P SEQ IND MAIN SUB START H1P H2P H3P H4P H5P H6P H7P C H ...

Page 70: ...d operation Frequency fix TE setting TC setting Note 1 Defrost setting Note 1 Air NET address Description Emergency operation when inverter type outdoor unit malfunctions Address for cool heat unified operation Address for low noise demand operation Indoor unit fan turns while unit is stopped Allows operation of indoor unit from outdoor unit Fixes compressor frequency INV 60Hz OFF STD1 ON OFF STD2...

Page 71: ...ced operation 5 S Frequency fix Normal operation Fixes compressor frequency INV 60Hz OFF STD 1 ON OFF STD 2 ON OFF Frequency fix 6 S Address 0 Binary number 1 6 digits 2 31 Address for cool heat unified operation Cool heat unified address 2 S S S S Address 0 Binary number 1 6 digits 2 63 Address for Air Net Air Net address 10 S S S S Address 0 Binary number 1 6 digits 2 31 Address for low noise de...

Page 72: ...or defrost Quick defrost Normal factory set Slow defrost EMG emergency operation when malfunction occurs ON OF Push the SET button and match with the LEDs No 1 15 push the RETURN button and enter the data for each setting Data such as addresses and number of units is expressed as binary numbers the two ways of expressing are as follows See the following page for a list of the data for No 1 16 1 Th...

Page 73: ...one units excluding outdoor and BS units 0 63 units Lower 6 digits No 8 Number of outdoor units 0 63 units Lower 6 digits No 9 Number of BS units 0 128 units Lower 4 digits upper No 10 Number of BS units 0 128 units Lower 4 digits lower No 11 Number of zone units excluding outdoor and BS units 0 63 units Lower 6 digits No 12 Number of terminal blocks 0 128 units Lower 4 digits upper No 13 Number o...

Page 74: ...rol 4 Setting of cool heat by outdoor unit system group in accordance with group master outdoor unit by cool heat selector Each of these setting methods is explained in detail below For 3 and 4 be sure to perform power supply reset after changing settings 4 5 1 Setting of Cool Heat by Individual Outdoor Unit System by Indoor Unit Remote Control Doesn t matter whether or not there is outdoor outdoo...

Page 75: ... Cool Heat Selector Doesn t matter whether or not there is outdoor outdoor unit wiring Set SS1 of the outdoor unit PC board to OUT D UNIT In setting mode 1 set cool heat selection to IND factory set Si33 102 book Page 73 Tuesday June 26 2001 3 18 PM Все каталоги и инструкции здесь http splitoff ru tehn doc html ...

Page 76: ...to give cool heat selection permission to as the group main and set the other outdoor units as group sub units Set SS1 of the External control adaptor for outdoor unit to BOTH factory set or C H Set SS2 to OFF factory set 4 5 4 Setting of Cool Heat by Outdoor Unit System Group in Accordance with Group Main Outdoor Unit by Cool Heat Selector In addition to 1 5 3 change the following Install a cool ...

Page 77: ...group sub No 0 Outdoor unit group sub No 0 Cool heat group address llllll DS2 DS1 Adaptor PCB No 1 Outdoor unit group main No 1 Outdoor unit group sub No 1 Cool heat group address lllll DS2 DS1 Adapter PCB No 2 Outdoor unit group main No 2 Outdoor unit group sub No 2 Outdoor unit group sub No 2 Cool heat group address llll l DS2 DS1 Adapter PCB No 3 Outdoor unit group main No 3 Outdoor unit group ...

Page 78: ... General Information Setting Method 1 5 3 and 1 5 4 address setting method combine lower 5 digits as binary number Si33 102 book Page 76 Tuesday June 26 2001 3 18 PM Все каталоги и инструкции здесь http splitoff ru tehn doc html ...

Page 79: ...eration to ON Setting mode 2 Match low noise operation and demand control address with address of outdoor unit external control adaptor 2 Outdoor unit external control adaptor setting Function switch SS1 Set to BOTH or DE Address setting switches DS1 DS2 Match with outdoor unit low noise operation and demand control address 3 Short circuit the low noise input of outdoor unit external control adapt...

Page 80: ...eration to ON Setting mode 2 Match low noise operation and demand control address with address of outdoor unit external control adaptor 2 Outdoor unit external control adaptor setting Function switch SS1 Set to BOTH or DE Address setting switches DS1 DS2 Match with outdoor unit low noise operation and demand control address 3 Select one from demand input terminals 1 through 3 on the outdoor unit e...

Page 81: ...ssor are to be started at the same time Improved wiring system enables sequential start of up to 10 outdoor units If you want to carry out sequential start connect outdoor unit outdoor unit transmission wiring as shown below The outdoor unit PC board EC is factory set to sequential start ON Si33 102 book Page 79 Tuesday June 26 2001 3 18 PM Все каталоги и инструкции здесь http splitoff ru tehn doc...

Page 82: ...ff when finished If TEST H2P flickers wiring check operation failure push and hold the RESET button BS5 for 5 seconds and then repeat the procedure from the beginning 3 About 1 minute after you finish running the system once again check the number of connected indoor units in the monitor mode and make sure the number agrees with the first time you checked If not it indicates that there is a wiring...

Page 83: ...t charge operation the operation stops 5 Disconnect the refrigerant charge hose then fully open the liquid side stop valve In service mode 1 press the MODE button for 5 seconds to enter service mode 2 8 7 7 7 7 7 7 Press the SET button to set the LED indicators to the additional refrigerant charge operation indication 8 7 8 7 8 7 7 Press the RETURN button 8 7 7 7 7 7 9 Press the SET button to set ...

Page 84: ... Cancel the setting in the setting mode or cancel the mode by conducting power reset of the outdoor unit In service mode 1 press the MODE button for 5 seconds to enter service mode 2 8 7 7 7 7 7 7 Press the SET button to set the LED indicators to the refrigerant recovery mode indication 8 7 8 7 8 7 8 Press the RETURN button 8 7 7 7 7 7 9 Press the SET button to set the LED indicators as shown at r...

Page 85: ...want to set by each individual indoor unit when mode No 20 21 22 23 25 has been selected push the time mode button and select the indoor unit No to be set Note This operation is not required when setting as a group 4 Push the button and select the first code No 5 Push the button and select the second code No 6 Push the timer button one time and define the currently set contents 7 Push the button t...

Page 86: ...the Unit No to set This step is not necessary in all group unit setting 4 Press the UP button to select a Setting Switch No 5 Press the DOWN button to select a Setting Position No 6 Press the button once to enter the settings 7 Depress the button for about 1 second to return to the Normal Mode Example When setting the filter sign time to Filter Dirtiness High in all group unit setting set the Mode...

Page 87: ...nd check the settings 6 Push the button to return to the normal mode BRC7C 4C Type BRC4C Type without auto swing 1 When in the normal mode push the button for 4 seconds or more and operation then enters the field set mode 2 Select the desired mode No with the button 3 Pushing the button select the first code No 4 Pushing the button select the second code No 5 Push the timer button and check the se...

Page 88: ...be displayed Display Do not Display 12 22 0 Optional accessories output selection field selection of output for adaptor for wiring Indoor Unit Turned ON by Thermostat Operation Output Malfunction Output 1 ON OFF Input from Outside Set when ON OFF is to be controlled from outside Forced Off ON OFF Control External Protection Device 2 Thermostat Differential Changeover Set when remote sensor is to b...

Page 89: ...7 Centralized individual setting Centralized Individual 8 Centralized zone interlock setting No Yes Priority on Operation 9 Pre heat time extension setting 0 30 min 60 min 90 min 18 28 0 External signal setting JC J2 Last command Priority on external input 1 Setting for direct power on Off On 2 Auto restart setting Off On 4 Indication of ventilation mode Not indication Indication No Indication 7 F...

Page 90: ...r setting for centralized control 1 Mode no 00 Group control 2 Mode no 30 Individual control Regarding the setting procedure refer to the section Group number setting for centralized control in the operating manual of either the on off control or the central control Caution 1 The setting positions are set at 01 at the factory The ventilation air flow however is set at 05 medium in the HRV unit Whe...

Page 91: ...the switch for setting each address 5 Push the timer button to define the selected group No 6 Push the button to return to the normal mode Even if not using a remote control connect the remote control when setting the group No set the group No for centralized control and disconnect after making the setting Set the group No after turning on the power supply for the central remote control unified ON...

Page 92: ... for calculating cost etc set the mode No to 30 Caution When turning the power supply on the unit may often not accept any operation while 88 is displaying after all indications were displayed once for about 1 minute on the liquid crystal display This is not an operative fault Central Remote Control F1 F2 F1 F2 F1 F2 F1 F2 P1 P2 RC RC RC RC RC F1 F2 P1 P2 F1 F2 P1 P2 F1 F2 P1 P2 F1 F2 P1 P2 F1 F2 ...

Page 93: ...l if not using a remote control Operation by timer is impossible in this case 1 Factory setting ON by remote control Unified ON by central remote control OFF by remote control Unified OFF by central remote control Temperature control by remote control Operation mode setting by remote control OFF by remote control Control mode is 1 Example Rejection Rejection Rejection Acceptance Acceptance V1345 C...

Page 94: ...Test Operation SiE33 102 92 General Information Si33 102 book Page 92 Tuesday June 26 2001 3 18 PM Все каталоги и инструкции здесь http splitoff ru tehn doc html ...

Page 95: ...Gas Protection Association in Japan has established its own standard in respect of refrigerant gas concentrations for inclusion with the general standards covering refrigeration and air conditioning facilities 5 1 2 Maximum Concentration Level Dangerous concentration Dangerous concentration means the maximum concentration of CFC gas which can be dealt quickly and with without damage to the person ...

Page 96: ...rant density using the results of the calculations in steps 1 and 2 above If the result of the above calculation exceeds the maximum concentration level then make similar calculations for the second then third smallest room and so until the result falls short of the maximum concentration Step 4 Dealing with the situations where the result exceeds the maximum concentration level Where the installat...

Page 97: ...ise the system design to some extent or else take one of the following courses of action Action 1 Making openings which will allow the air to flow freely into the room Make openings above and below the door which are each equivalent in size to 0 15 or more of the floor area or make a doorless opening Action 2 Fit a mechanical ventilator linked to a gas leak detection alarm device Si33 102 book Pag...

Page 98: ...s this information will be required for servicing the system c Explain to the customer how to operate the equipment and let him try it d Assemble all the relevant diagrams and other printed matter which is required to operate the system and hand it all over to the customer on the spot and tell him to keep it e Make the service contact address clear Complete test run Make final report test run insp...

Page 99: ...anch and the farthest indoor unit 40 m 4 Level difference between indoor units 15 m 5 Level difference between indoor and outdoor unit 50 m Level difference is lower than 40 m when outdoor unit is installed below indoor unit 6 Refnet joint and header are not downstream for first installed Refnet header Si33 102 book Page 97 Tuesday June 26 2001 3 18 PM Все каталоги и инструкции здесь http splitoff...

Page 100: ...9 CWB kW 2 2 2 8 3 6 4 5 5 6 7 1 9 0 11 2 14 0 22 4 28 0 Heating Capacity kcal h 2 200 2 800 3 400 4 300 5 400 6 900 8 600 10 800 13 800 21 500 27 000 Btu h 8 500 10 900 13 600 17 000 21 500 27 300 34 100 42 700 54 600 85 300 107 500 kW 2 5 3 2 4 0 5 0 6 3 8 0 10 0 12 5 16 0 25 0 31 5 Liquid Pipes φ6 4 φ9 5 φ9 5 φ12 7 φ12 7 Gas Pipes φ12 7 φ15 9 φ19 1 φ25 4 φ28 6 Capacity REFNET joint A REFNET hea...

Page 101: ...t1 7 RXY26 30KA φ22 2 t1 2 φ41 3 t1 7 Total Capacity Index of Indoor Unit after Branch Pipe Size out dia min wall thickness Liquid Pipe Gas Pipe Below 100 φ9 5 t0 8 φ15 9 t1 0 100 to below 160 φ9 5 t0 8 φ19 1 t1 0 160 to below 330 φ12 7 t0 8 φ25 4 t1 2 330 to below 480 φ15 9 t1 0 φ34 9 t1 3 480 to below 640 φ19 1 t1 0 φ34 9 t1 3 640 and over φ19 1 t1 0 φ41 3 t1 7 Si33 102 book Page 99 Tuesday June...

Page 102: ...don t have to replenish refrigerant for each system You must check if the system need additional refrigerant charge before proceeding 6 Be sure to record the amount of refrigerant added on the label provided on the outdoor unit for that purpose as a reference for service or maintenance later on You must add refrigerant according to the length of piping in the field just as with previous VRV Series...

Page 103: ...are service Piping Size φ Refrigerant Amount kg 22 2 0 36 19 1 0 27 15 9 0 17 12 7 0 10 9 5 0 05 6 4 0 025 Indoor unit model number 1 2 3 4 5 6 7 8 Location Indoor unit model number 9 10 11 12 13 14 15 16 Location Indoor unit model number 17 18 19 20 21 22 23 24 Location Indoor unit model number 25 26 27 28 29 30 31 32 Location Si33 102 book Page 101 Tuesday June 26 2001 3 18 PM Все каталоги и инс...

Page 104: ... 0 4 RSXY30KA 0 6 RSXY26KA 0 8 RSXY20KA V1886 H3 H1 H2 C D E F G B A a b c d e f g p n m l k j i h 8 7 6 5 4 3 2 1 Outdoor unit REFNET joint A G Indoor units 1 8 Q V1057 a φ 22 2 10m b φ 22 2 2m c φ 22 2 5m d φ 19 5 5m e φ 15 9 5m f φ 12 7 5m g φ 9 5 5m h φ 9 5 5m i φ 6 4 5m j φ 6 4 5m k φ 6 4 5m l φ 9 5 5m m φ 6 4 5m n φ 6 4 5m p φ 6 4 5m R 17 0 36 5 0 27 5 0 17 5 0 10 a b c d e f 15 0 05 30 0 02...

Page 105: ...US Series 7 4 1 REFNET JOINT for Cooling Only and Heat Pump System KHRJ26K11T less than 100 KHRJ26K17T 100 or more KHRJ26K18T 100 or more 160 KHRJ26K37T 160 or more 330 Si33 102 book Page 103 Tuesday June 26 2001 3 18 PM Все каталоги и инструкции здесь http splitoff ru tehn doc html ...

Page 106: ...g Only and Heat Pump System KHRJ26K40T 330 or more 640 KHRJ26K75T 640 or more KHRJ26K11H 4 branch fitting less than 100 KHRJ26K17H 8 branch fitting 100 or more Si33 102 book Page 104 Tuesday June 26 2001 3 18 PM Все каталоги и инструкции здесь http splitoff ru tehn doc html ...

Page 107: ...HRJ26K18H 6 branch fitting 100 or more 160 KHRJ26K37H 8 branch fitting 160 or more 330 KHRJ26K40H 8 branch fitting 330 or more 640 Si33 102 book Page 105 Tuesday June 26 2001 3 18 PM Все каталоги и инструкции здесь http splitoff ru tehn doc html ...

Page 108: ...K40HP KHRJ26K40H Gas pipe KHRJ26K75TP KHRJ26K75T Gas pipe V1071 V1072 V1073 The figure and size of pipe size reducers are as followings Pipe size reducer 1 Pipe size reducer 2 Pipe size reducer 3 For φ34 9 cut the center of the part A ID φ34 9 OD φ31 8 124 V1074 Field piping side 124 ID φ41 3 OD φ38 1 Field piping side V1075 185 ID φ41 3 ID φ34 9 OD φ31 8 Field piping side V1076 Port A Dimple PIPE...

Page 109: ...s side piping Insulation material 2pcs Liquid side piping Gas side piping Insulation material 2pcs Gas side piping Liquid side piping Charge port V1078 100 Adhesive Slit PVC cover V1080 V1079 Charge port V1081 100 Adhesive Slit PVC cover V1080 V1082 5 or more V1083 Si33 102 book Page 107 Tuesday June 26 2001 3 18 PM Все каталоги и инструкции здесь http splitoff ru tehn doc html ...

Page 110: ...elected field pipe differs from the branch pipe in size cut the connection with a pipe cutter as shown below Fit a stop end on all open branch pipe connections not in use Install the branch pipe horizontally Insulate the branch pipe as described in the kit installation manual Note Install the REFNET joint horizontally or vertically keeping it sithin a 30 angle when installed horizontally Install t...

Page 111: ...4 15 16 Installation Model Unit No Group No No 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Installation Model Unit No Group No C H SELECT setting mode 1 Tc IND H M L C H SELECT setting SS1 Te IN D OUT D H M L Low noise operation Defrost SETTING ON OFF Sequential start Refrigerant addition replenishment kg ON OFF H M L MAIN SUB Company name Inspector V1830 Si33 102 book Page 109 Tuesday June 26...

Page 112: ... 29 G NG Room 2 G NG Room 6 G NG Room 10 G NG Room 14 G NG Room 18 G NG Room 22 G NG Room 26 G NG Room 30 G NG Room 3 G NG Room 7 G NG Room 11 G NG Room 15 G NG Room 19 G NG Room 23 G NG Room 27 G NG Room 31 G NG Room 4 G NG Room 8 G NG Room 12 G NG Room 16 G NG Room 20 G NG Room 24 G NG Room 28 G NG Room 32 G NG Room 1 G NG Room 5 G NG Room 9 G NG Room 13 G NG Room 17 G NG Room 21 G NG Room 25 G ...

Page 113: ...on Listening Clamp meter Thermometer Thermometer Pressure gauge Pressure gauge Clamp meter Clamp meter Thermometer Thermometer Touch Visual inspection Listening Clamp meter Thermometer Thermometer Rated voltage 10 Rated voltage 10 Forward rotation No noise or vibration Temperature differential 9 11 C when cooling 2 3 5 C when heating Phase differential within 1A 3 15 C 85 105 C Warm Forward rotati...

Page 114: ...m14 C Room18 C Room22 C Room26 C Room30 C Room 3 C Room 7 C Room11 C Room15 C Room19 C Room23 C Room27 C Room31 C Room 4 C Room 8 C Room12 C Room16 C Room20 C Room24 C Room28 C Room32 C Room 1 A Room 5 A Room 9 A Room13 A Room17 A Room21 A Room25 A Room29 A Room 2 A Room 6 A Room10 A Room14 A Room18 A Room22 A Room26 A Room30 A Room 3 A Room 7 A Room11 A Room15 A Room19 A Room23 A Room27 A Room31 ...

Page 115: ...l Gas Liquid FXYC20K 25K 32K 40K FXYF25KB 32KB 40KB FXYK25K 32K 40K FXYD20KAVE 25KAVE 32KAVE 40KAVE FXYS20K 25K 32K 40K FXYB20K 25K 32K 40K FXYM40K 50K FXYH32K FXYA25K 32K 40K FXYL20KJ 25KJ 32KJ 40KJ FXYLM20KJ 25KJ 32KJ 40KJ φ12 7 φ6 4 FXYC50K 63K 80K FXYF50KB 63KB 80KB FXYK63K FXYD50KAVE 63KAVE FXYS50K 63K 80K FXYB50K 63K 80K FXYM63K 80K 100K FXYH63K FXYA50K 63K FXYL50KJ 63KJ FXYLM50KJ 63KJ φ15 9...

Page 116: ...dix SiE33 102 114 General Information 7 6 2 Outdoor Units RSXY16 18 20KAY1 E YAL E 3D028580 Si33 102 book Page 114 Tuesday June 26 2001 3 18 PM Все каталоги и инструкции здесь http splitoff ru tehn doc html ...

Page 117: ...SiE33 102 Appendix General Information 115 RSXY24 26 28 30KAY1 E YAL E 3D028581 Si33 102 book Page 115 Tuesday June 26 2001 3 18 PM Все каталоги и инструкции здесь http splitoff ru tehn doc html ...

Page 118: ...102 116 General Information 7 7 Wiring Diagrams 7 7 1 Outdoor Units RSXY16 18 20KAY1 E YAL E 3D028485A Si33 102 book Page 116 Tuesday June 26 2001 3 18 PM Все каталоги и инструкции здесь http splitoff ru tehn doc html ...

Page 119: ...SiE33 102 Appendix General Information 117 RSXY24 26 28 30KAY1 E YAL E 3D028486A Si33 102 book Page 117 Tuesday June 26 2001 3 18 PM Все каталоги и инструкции здесь http splitoff ru tehn doc html ...

Page 120: ...en used for at least part of the interconnecting wiring between the remote control and the indoor units This has resulted in signal interference leading to a transmission malfunction The multiple core cable was replaced by twin core cable and the fault disappeared Main Points Although twin core cable had been run from each unit multiple core cable was used on the way In schools etc because remote ...

Page 121: ...door unit in heating mode Source of Problem and Remedial Action The connecting cables and the corresponding piping were not correctly matched Recabling was carried out and the fault disappeared Main Points Special care must be taken when the pipework and cabling are carried out by different people Run each indoor unit in turn to check that the system is correctly matched Si33 102 book Page 119 Tue...

Page 122: ...eason There is resistance on the air inlet side caused by the heat exchanger and air filter and this in turn creates negative pressure in relation to the atmospheric pressure on the discharge side If there is no drain trap then air will be drawn in from the drain pipe and the waste water splashed around giving rise to the risk of water overflowing from the drain pan To avoid this problem it is the...

Page 123: ...unit itself Source of Problem and Remedial Action The system was pressurized from the liquid pipe side and the gas pipes were therefore not pressurized The system was then left under pressure for 24 hours but during that time gas leaked through into the gas pipes due to internal leaks within the solenoid and check valves and the gas pressure inside the liquid pipes consequently dropped Main Points...

Page 124: ...vertically at an angle of exactly 90 degrees 2 REFNET header The REFNET header is a lateral flow pipe and should be fitted so as to allow horizontal branch fittings Vertical or sloping fitting is not permissible Main Points Reasons for using refrigerant branch kit Fittings of REFNET joints or headers which are not carried out in strict accordance with the principles outlined here may result in com...

Page 125: ...red parts Cracks have formed because of repeated expansion and contraction Remedial Action Fit the pipe with a loop as shown in the below drawing Main Points Take thermal expansion and contraction along the spline into consideration when installing pipe supports For Your Reference Expansion m Full length Coefficient of thermal expansion Rise in temperature Coefficient of thermal expansion for copp...

Page 126: ...ion An attempt was made to set the centralized control group number with the indoor unit remote control but 00 cannot be selected in the field setting mode Cause 1 The central remote control or unified ON OFF control is OFF 2 The central remote control or unified ON OFF control or indoor unit is not wired to the centralized control line F1 F2 Remedial Action Supply power to either the central remo...

Page 127: ...p No for each indoor unit with the respective remote controls Connect the connector for setting the master control in one of the central remote control Main Points If the setting for master control has been changed reset the power to the unit at the ON OFF switch or the forced reset switch of the control Activate power to the central remote control unified ON OFF control and indoor unit before set...

Page 128: ...Appendix SiE33 102 126 General Information Si33 102 book Page 126 Tuesday June 26 2001 3 18 PM Все каталоги и инструкции здесь http splitoff ru tehn doc html ...

Page 129: ... the Unit 140 6 Refrigerant Piping 141 6 1 Refrigerant Piping 141 6 2 Selection of Piping Material 142 6 3 Connecting the Refrigerant Piping 143 6 4 Leak Test and Vacuum Drying 148 6 5 Pipe Insulation 149 6 6 Additional Refrigerant Charge 150 7 Field Wiring 151 7 1 Field Wiring 151 7 2 Internal Wiring Parts Table 152 7 3 Optional Parts Cool Heat Selector 154 7 4 Power Circuit and Cable Requirement...

Page 130: ...and nominal heating capacities ranging from 50 0 to 94 5kW The RSXY units can be combined with Daikin VRV series indoor units for air conditioning purposes The present installation manual describes the procedures for unpacking installing and connecting the RSXY units Installation of the indoor units is not described in this manual Always refer to the installation manual supplied with these units f...

Page 131: ... accessories could result in electric shock short circuit leaks fire or other damage to the equipment Be sure only to use accessories made by DAIKIN which are specifically designed for use with the equipment and have them installed by a professional If unsure of installation procedures or use always contact your DAIKIN dealer for advice and information Si33 102 book Page 129 Tuesday June 26 2001 3...

Page 132: ... 1 outdoor unit RSXY16 18 and 20 Up to 32 indoor units can be connected to 1 outdoor unit RSXY24 26 28 and 30 Refer to the catalogue and or engineering data book for model numbers of indoor units which can be connected Outdoor Unit RSXY16 RXY8 RXE8 200 520 RSXY18 RXY10 RXE8 225 585 RSXY20 RXY10 RXE10 250 650 RSXY24 RXY16 RXE8 300 780 RSXY26 RXY16 RXE10 325 845 RSXY28 RXY20 RXE8 350 910 RSXY30 RXY2...

Page 133: ... A Outdoor temperature CDB B Indoor temperature CWB C Outdoor temperature CWB D Indoor temperature CDB Range for continuous operation Range for pull down operation Range for warming up operation 15 10 5 0 5 10 15 15 5 20 10 15 20 25 30 D C 10 5 0 10 15 20 25 30 35 40 45 15 14 10 20 2527 27 30 B 43 A 5 V0888 Si33 102 book Page 131 Tuesday June 26 2001 3 18 PM Все каталоги и инструкции здесь http sp...

Page 134: ...ion Manual 1 1 Product Quality Certificate 1 1 only KAY1 E Tie Wrap 1 11 Gas Side Attached Pipe 2 for connecting main and sub unit 1 Gas Side Attached Pipe 2 for connecting main and sub unit 1 Gas Side Attached Pipe 2 for front piping 1 Liquid Side Attached Pipe 2 for front piping Do not use for RSXYP24 1 Connection Cable Low Voltage 3 1 Connection Cable High Voltage 3 1 Installation Manual 1 1 Op...

Page 135: ...n Manual 133 Notes Attached pipes are only for front piping RSXY24 30 For side or bottom piping see Optional accessories Si33 102 book Page 133 Tuesday June 26 2001 3 18 PM Все каталоги и инструкции здесь http splitoff ru tehn doc html ...

Page 136: ... need Piping kit for side and bottom piping are for RSXY24 26 28 and 30 Refnet Header KHRJ26K11H KHRJ26K17H KHRJ26K18H KHRJ26K37H KHRJ26K40H Refnet Joint KHRJ26K11T KHRJ26K17T KHRJ26K18T KHRJ26K37T KHRJ26K40T KHRJ26K75T Pipe Size Reducer KHRJ26K40TP KHRJ26K40HP KHRJ26K75TP Piping Kit for Side Piping KHF30A30L Piping Kit for Bottom Piping KHF30A30U Si33 102 book Page 134 Tuesday June 26 2001 3 18 P...

Page 137: ... RSXY24KAY1 RSXY26KAY1 RSXY28KAY1 RSXY30KAY1 Model JT236D VTYE JT212D TYE JT236D VTYE JT265D TYE JT236D VTYE JT265D TYE JT236D VTYE JT236D TYE JT236D TYE JT236D VTYE JT236D TYE JT236D TYE JT236D VTYE JT300D TYE JT300D TYE JT236D VTYE JT300D TYE JT300D TYE Oil Type SUNISO 4GSDID K SUNISO 4GSDID K SUNISO 4GSDID K SUNISO 4GSDID K SUNISO 4GSDID K SUNISO 4GSDID K SUNISO 4GSDID K Oil Charge Volume l 4 0...

Page 138: ... 50 Voltage V 220 240 220 240 220 240 220 240 220 240 220 240 220 240 Nominal Running Current A 4 5 4 5 4 5 6 7 6 7 6 7 6 7 Model RSXY16 KAYAL RSXY18 KAYAL RSXY20 KAYAL RSXY24 KAYAL RSXY26 KAYAL RSXY28 KAYAL RSXY30 KAYAL Power Supply Phase 3N 3N 3N 3N 3N 3N 3N Frequency Hz 60 60 60 60 60 60 60 0 V 380 380 380 380 380 380 380 Voltage Tolerance 6 10 6 10 6 10 6 10 6 10 6 10 6 10 Recommended Fuses A ...

Page 139: ...ponents 2 1 Main Components For main components and function of the main components refer to the Engineering Data Book and service manual Si33 101 Si33 102 book Page 137 Tuesday June 26 2001 3 18 PM Все каталоги и инструкции здесь http splitoff ru tehn doc html ...

Page 140: ...ir inlet and outlet of the unit are not positioned towards the main wind direction Frontal wind will disturb the operation of the unit If necessary use a windscreen to block the wind Caution 1 An inverter air conditioner may cause electronic noise generated from AM broadcasting Examine where to install the main air conditioner and electric wires keeping proper distances away from stereo equipment ...

Page 141: ...with care Keep the unit upright in order to avoid compressor damage 2 Lift the unit preferably with a crane and 2 belts of at least 8m or 10m RXY16 20 long 3 When lifting the unit with a crane always use protectors to prevent belt damage and pay attention to the position of the unit s centre of gravity 4 Bring the unit as close to its final installation position in its original package to prevent ...

Page 142: ... shown in the figure 2 stays per single compressor Tighten the installation bolts firmly again afterwards Caution 1 Prepare a water drainage channel around the foundation to drain waste water from around the unit 2 If the unit is to be installed on a roof check the strength of the roof and its drainage facilities first 3 If the unit is to be installed on a frame install the waterproofing board wit...

Page 143: ...1 Refrigerant Piping Caution All field piping must be installed by a licensed refrigeration technician and must comply with relevant local and national regulations Si33 102 book Page 141 Tuesday June 26 2001 3 18 PM Все каталоги и инструкции здесь http splitoff ru tehn doc html ...

Page 144: ...osphoric acid deoxidized seamless copper for refrigerant size Determine the proper size referring to chapter Example of connection Step 2 Make sure to use the particular branches of piping that have been selected referring to chapter Example of connection on page 169 Si33 102 book Page 142 Tuesday June 26 2001 3 18 PM Все каталоги и инструкции здесь http splitoff ru tehn doc html ...

Page 145: ...e hole Piping kit KHF30A30L is required for RSXY24 26 28 and 30 Refer the optional KHF30A30L or KHF30A30U piping kit on page 107 for more detail Flange Liquid side pipe Field supply Brazing Gas side attached pipe Flare nut RSXY16 18 20 Flange Liquid side pipe Field supply Flare nut Knock out hole Usea hammer Brazing Gas side attached pipe Gas side pipe Field supply Flange Flare nut Elbow Field sup...

Page 146: ...ect attached pipes and field pipe RSXY24 26 28 30 The diagram at right shows the opening on the underside for connecting the bottom Note that piping connected with elbow pipes procured locally cannot pass through the opening 1 Cutting position 175mm 115mm 160mm Cutting position in case of using elbow Bending position Liquid side V1842 84mm V0899 80mm 1 V0900 V0901 Knock out hole Aprx 54mm Aprx 110...

Page 147: ... of the refrigerant branching kit refer to the installation manual delivered with the kit Mount the REFNET joint so that it branches either horizontally or vertically Mount the REFNET header so that it branches horizontally Location to disconnect the V groove part Sub unit Knock out hole Knock out the hole using a hammer etc V1844 Cable Low voltage Liquid line Insulation material Cable High voltag...

Page 148: ... blind plug on unit A 4 Open the main valve of the nitrogen cylinder and adjust the pressure reducing valve until the pressure becomes 0 5 MPa 5 Make sure that the nitrogen gas is released through the liquid pipe of unit A 6 Flushing Close the pipe end with the palm of the hand When the pressure becomes high move the hand quickly 1st flushing Close the pipe end with the palm of the hand again Cond...

Page 149: ...ure and contamination from mixing into the system Great caution is needed when passing copper tubes through walls Refrigerant piping Location to be brazed Taping Manual valve Regulator Nitrogen Nitrogen V1849 Place Installation Period Protection Method Outdoor More than a month Pinch the pipe Less than a month Pinch or tape the pipe Indoor Regardless of the period Si33 102 book Page 147 Tuesday Ju...

Page 150: ...e Regulator Gauge manifold Liquid side RXE Sub unit RXY Main unit Connecting valve Service port Gas side Indoor units When conducting an airtightness test Nitrogen V1850 Vacuum pump Liquid side valve Indoor units Gas side valve Gauge manifold Liquid side RXE Sub unit RXY Main unit Connecting valve Service port Gas side When vacuum drying V1851 RSXY24 26 28 30 Gas side valve Liquid side valve Gauge...

Page 151: ...eration conditions e g when performing cooling operation with an outside air temperature of 15 C consider to also make a heat insulation of the liquid side connection piping and refrigerant branch kits to prevent dewing Use heat resistant polyethylene foam which can withstand a temperature of 70 C for liquid side piping and polyethylene foam which can withstand a temperature of 120 C for gas side ...

Page 152: ...ing of refrigerant Determine the weight of refrigerant to be charged additionally referring to the item Additional refrigerant to be charged in chapter Example of connection And fill in the amount in the Request for the indication of additional refrigerant charging amount and installation date attached to the unit After the vacuum drying is finished charge the additional refrigerant in through the...

Page 153: ...n and must comply with relevant local and national regulations The field wiring must be carried out in accordance with the wiring diagrams and the instructions given below Be sure to use a dedicated power circuit Never use a power supply shared by another appliance Si33 102 book Page 151 Tuesday June 26 2001 3 18 PM Все каталоги и инструкции здесь http splitoff ru tehn doc html ...

Page 154: ... high H1P 4P Pilotlamp service monitor red A2P SENPL Pressure sensor low HAP Pilotlamp service monitor green A1P 3P S1PH 2PH Pressure switch high INV Inverter TB1 2 Terminal circuit board relay J1HC 2HC Crankcase heater T1R 2R Transformer 220 240V 22V K1M 2M Magnetic contactor M1C 2C X1M Terminal strip power K1R Magnetic relay M1F A1P X2M Terminal strip control K1R Magnetic relay A2P Y1E 2E Electr...

Page 155: ...p relay J1HC 3C Crankcase heater Y1E 3E Electronic expansion valve K1M 3M Magnetic contactor M1C 2C 3C Y1R 4 way valve K1R Magnetic relay M11F A1P Y1S Solenoid valve auxiliary condenser K1R Magnetic relay A2P Y2S Solenoid valve hotgas K1R Magnetic relay Y6S A3P Y3S Solenoid valve injection M1C K2R Magnetic relay M11F A1P Y4S Solenoid valve injection M2C K2R Magnetic relay A2P Y5S Solenoid valve re...

Page 156: ... start refer to chapter Examples For connection wiring to outdoor outdoor transmission F1 F2 outdoor indoor transmission F1 F2 refer to chapter Examples For connection wiring to the central remote control refer to the installation manual of the central remote control Use insulated wire for the power cord Si33 102 book Page 154 Tuesday June 26 2001 3 18 PM Все каталоги и инструкции здесь http split...

Page 157: ...lection RSXY16KAY1 3N 50Hz 380 415V 45A 0 75 1 25mm RSXY18KAY1 3N 50Hz 380 415V 50A 0 75 1 25mm RSXY20KAY1 3N 50Hz 380 415V 60A 0 75 1 25mm RSXY24KAY1 3N 50Hz 380 415V 60A 0 75 1 25mm RSXY26KAY1 3N 50Hz 380 415V 70A 0 75 1 25mm RSXY28KAY1 3N 50Hz 380 415V 70A 0 75 1 25mm RSXY30KAY1 3N 50Hz 380 415V 70A 0 75 1 25mm Phase and Frequency Voltage Recommended Fuses Transmission Line Selection RSXY16KAYA...

Page 158: ...age pipes lightning rods or telephone ground wires Gas pipes can explode or catch fire if there is a gas leak Sewage pipes no grounding effect is possible if hard plastic piping is used Telephone ground wires and lightning rods dangerous when struck by lightning due to abnormal rise in electrical potential in the grounding This unit uses an inverter and therefore generates noise which will have to...

Page 159: ...ote control Fuse Fuse V1855 Field power supply Spring washer Grounding screw Wiring sleeve Terminal board Fix the power cord with the included clamp material to the safety catch Clamp the grounding wire with power supply C cup washer Flat washer Earth wire RXY8 10 Grounding wire RSXY16 18 20 Attach the insulating sleeve Field power supply Grounding wire RXY16 20 RSXY24 26 28 30 Terminal board Fix ...

Page 160: ...18 20 Connect the ground wire green yellow to the ground terminal Connect the ground wire green yellow to the ground terminal Cable Low voltage Liquidline Insulation material Cable High voltage Gas line Insulation material Branch wiring between outdoor units high voltage Branch wiring between outdoor units Low voltage Divide the low voltage wire from the high voltage wire using the wire clip on th...

Page 161: ...al Liquid line Cable Low voltage RXY Main unit Switch Box RXE Sub unit Switch box Connect the ground wire green yellow to the ground terminal extended wiring 7000 mm or less Sheathed cable or 0 75mm2 cables Always separete the high voltage wiring from the low voltage wiring in the branch wiring 30mm or more Connector Connector V1858 A B C F1 F2 F1 F2 RXY 8 10 16 20 X2M A1P Attached cable between m...

Page 162: ...unit to unit cabling No branching is allowed after branching Never connect the power supply to unit to unit cabling terminal block Otherwise the entire system may break down 7 6 7 Sequential Start Make the outdoor unit cable connections shown below The outdoor unit PC board A1P is factory set at Sequential start available A B C A B C F1 F1 F2 F2 A B C F1 F1 F2 F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F...

Page 163: ...l to the A B C terminals and set the cool heat selector switch SS1 on the outdoor unit PC board A1P to OUT D UNIT Caution For low noise operation it is necessary to get the optional External control adaptor for outdoor unit For details see the installation manual attached to the adaptor or service manual Si33 101 TO IN D UNIT F1 F2 IN D UNIT OUT D UNIT SS1 C H SELECT F1 F2 F1 F2 F1 F2 Remote contr...

Page 164: ... Remove the lower frontplate 1 punch a hole in the knock hole and cut the hole 2 all the way to the slit Attach the 3 sealing pads optional parts 3 on the wiring mounting plate optional parts 4 corresponding to the overlapped area of the front plate Install the wiring mounting plate to the front side of the side plate with the 2 delivered screws RSXY16 18 20 Insulation material Gas line Cable High...

Page 165: ...ed out according to the instructions described in this manual according to the wiring diagrams and according to local and national regulations 3 Pipe sizes and pipe insulation Make sure that correct pipe sizes are installed and that the insulation work is properly executed 4 Additional refrigerant charge Keep record of the additional refrigerant charged by filling it out on the sticker on the rear...

Page 166: ...ront panel 2 Set the unit to mode using the cool heat selector heatpump units only or the indoor remote control 3 Press the button 4 times to set the unit to TEST mode operation TEST is displayed Pressing the button 5 times will make the unit return to its normal operation mode 4 Within 10minutes after having set the unit to test mode press the button to start the test operation Check if the indoo...

Page 167: ...and a few times first Use a charging hose with push rod when using the service port 5 Check for refrigerant gas leakage after tightening the cap Make sure to apply the refrigerant oil around the flare portions both inner and outer face when connecting flare nuts and give 3 turns by hand before applying spanners Make sure to keep stop valve open during operation FLARE SHAPE and FLARENUT TIGHTENING ...

Page 168: ...to operate the indoor units and correct the wiring on units which display UF on the remote control 8 2 6 Disposal Requirements Dismantling of the unit treatment of the refrigerant oil and eventual other parts should be done in accordance with the relevant local and national regulations Pipe size Further tightening angle Recommended arm length of tool 6 4 1 4 60 to 90 degrees Approx 150mm 9 5 3 8 6...

Page 169: ...in Japan has established its own standard in respect of refrigerant gas concentrations for inclusion with the general standards covering refrigeration and air conditioning facilities 9 1 2 Maximum Concentration Level Dangerous concentration Dangerous concentration means the maximum concentration of CFC gas which can be dealt quickly and with without damage to the person in the case of a leak of re...

Page 170: ...the refrigerant density using the results of the calculations in steps 1 and 2 above If the result of the above calculation exceeds the maximum concentration level then make similar calculations for the second then third smallest room and so until the result falls short of the maximum concentration Step 4 Dealing with the situations where the result exceeds the maximum concentration level Where th...

Page 171: ...rain Trap 35 E Electrical Specifications 136 Electrical Work 51 Excessive noise due to incorrect angling of REFNET joints 122 F Field Line Connection 157 Field Setting 87 Field Wiring 151 Flange Connection 25 Flare Connection 22 Flaring Procedure 23 G Grouped Drain Piping 35 H Hand Over to Customer 96 I Indoor Field Setting 83 Infrared Remote Indoor Unit 85 Installation 12 Installation of Indoor U...

Page 172: ... Sleeve and Insert Work 13 Snow Accumulation 58 Standard Operation Limit 131 Standard Supplied Accessories 132 Step by Step Installation Procedure 12 Stop Valve 164 Stop Valves 165 T Technical Specifications 135 Test Operation 60 Test Run 164 The centralized control group number cannot be set 124 Thermal Insulation Work 26 Transmission wiring between the cool heat selector and the outdoor unit is ...

Page 173: ... Master Outdoor Unit by Indoor Unit Remote Control 74 Supplement 75 Correlation of nozzle tip and size of refrigeration piping 20 Covering of Refrigerant Pipes Particular care 17 Pinching method 17 Taping method 17 Cracks develop in field pipes due to thermal expansion and contraction 123 D Dealing with situations where the result exceeds the dangerous concentration level 95 Degree of vacuum 30 De...

Page 174: ...f the drain hose cannot be sufficiently set on a slope 45 If unifying multiple drain pipes 45 Keep piping as short as possible and slope it downwards 45 WHEN ELECTRIC WIRING WORK IS NOT FINISHED 46 H Hand Over to Customer Important Points 96 Make the service contact address clear 96 Operational Steps 96 Heat Pump System Example 100 How these installation problems affect an equipment 7 How to Opera...

Page 175: ...l Heat Operation 161 Signal interference due to use of multiple core cable 118 Sleeve and Insert Work Operational steps 13 Steel insert 13 Through holes in a reinforced concrete beam 13 Special vacuum drying 33 Standard Operation Limit 131 Standard Supplied Accessories 132 standard work practice for all brazing work 16 Step by Step Installation Procedure 12 Striking a Balance between System Instal...

Page 176: ...iE33 102 vi Drawings Flow Charts Si33 102 book Page vi Tuesday June 26 2001 3 18 PM Большая библиотека технической документации http splitoff ru tehn doc html каталоги инструкции сервисные мануалы схемы ...