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DAKA Furnace Model 621 

November 2009 Edition 

 

 

Revision 2: 7-20-12 

5.  Smoke pipe should normally be installed with male ends leading from chimney to 

furnace; should runny creosote be formed in chimney connector, it will then return 
through pipe to furnace without dripping out of joints. 

6.  Maintain a minimum of 1/4" per foot of pipe rise to chimney connection; the 

steeper the rise, the more easily draft will be maintained, generally. 

7. 

Avoid the use of 90° elbows in any chimney connector, as they adversely 
affect draft.  If 90° elbows must be used, do not install more than two in any 
chimney connector.

 

8. 

Adequate combustion air must be provided in furnace area to prevent poor firing 
and smoking.  Keep a window cracked open in furnace area or install dryer-type 
4

"

 vent to bring in fresh air. 

 
 

VII. OPERATING CONTROLS

 

 

IMPORTANT:  In a supplementary "Add-On" installation, the blower on the 
DAKA furnace can be used as a circulation blower for heating the house. 
 
The blower can be used in conjunction with your primary furnace blower to 
boost air circulation in large ductwork systems.  An optional fan control may 
need to be located in supply plenum to turn primary blower on and off when 
heat is received from the DAKA furnace.  See FIG. 1 for fan control location. 

 

 

IMPORTANT:  Normal operation will produce flue gas temperatures in the 
300°- 600°F range.  If higher or lower operating temperatures are normally 
obtained, increase or decrease the barometric draft control setting and room 
thermostat setting to bring temperatures to within range.  Too cool a flue gas 
temperature can result in heavy creosote formation, while too hot a 
temperature increases danger of chimney fire. 

 

A. Smoke Bypass Damper 

Due to the extra long smoke baffle in this model, designed to create the longest 
possible flame path for maximum heat extraction, a sliding smoke bypass damper 
plate, controlled by the damper rod over the fire door has been provided.  Before 
opening fire door for reloading or checking fire, pull the damper rod out fully to allow 
the smoke to exit at rear of chamber, rather than rolling forward and possibly spilling 
into the room. After closing fire door, push damper rod fully in to seal rear vent. 

 
VIII. EMERGENCY OPERATION INSTRUCTIONS 

 

A. Operation During Power Failure 

1.  Remove furnace filter(s) to prevent fire hazard. 
2. 

Set automatic draft control to no higher than “EPF” (Electrical Power Failure). 

3.  Continue firing the fire with smaller loads, more frequently tended. 
4.  Use extreme care and vigilance during power failure to keep furnace from 

Summary of Contents for 621

Page 1: ...long as the heat produced by the supplementary furnace keeps the living area temperature above the setting on the primary furnace wall thermostat the primary furnace should not burn any gas oil or use...

Page 2: ...ator 283 with adjustable settings available at extra cost 5 Installation of this furnace in mobile homes or garages is prohibited 6 This furnace must be installed on a non combustible floor surface su...

Page 3: ...STIBLE MATERIAL WITHIN MARKED INSTALLATION CLEARANCES INSPECT AND CLEAN FLUES AND CHIMNEY REGULARLY CAUTION HOT SURFACES KEEP CHILDREN AWAY DO NOT TOUCH DURING OPERATION MAXIMUM DRAFT MARKED ON NAMEPL...

Page 4: ...e beyond 3 o clock position to permit full opening of door Close door with handle in same position rotate counterclockwise to lock B Insert thermal gasket 6 between ash door 5 and ash pan 7 front and...

Page 5: ...uit connector not included for field wiring connections B Make all wiring connections per the schematic in FIG 6 making all connections shown with wire nuts provided Check all wiring connections for t...

Page 6: ...NUM MUST BE METAL on air jacket top with tin snips or sabre saw as needed using starting collar to attach 2 Install ductwork with proper clearances to combustibles in accordance with local building co...

Page 7: ...ower on and off when heat is received from the DAKA furnace See FIG 1 for fan control location IMPORTANT Normal operation will produce flue gas temperatures in the 300 600 F range If higher or lower o...

Page 8: ...warm during a power failure as when power is on Do no attempt to increase heat output by opening ash door or fire door B In Case of a Chimney Fire 1 Call the fire department immediately 2 Reduce room...

Page 9: ...contain could rust your furnace over the summer months thereby shortening the life of the unit X TROUBLE SHOOTING A Problem Smoke puff back when loading poor burning insufficient heat Solutions 1 Insu...

Page 10: ...discoloration obtain a high temperature flat black spray paint from hardware or fireplace shop If problems persist or help is needed in installation or operating of furnace contact Customer Service D...

Page 11: ...upply plenum must be metal EXAMPLE 6 Minimum Listed Type HT Chimney serving DAKA Furnace Only Minimum 12 Round Cold Air Return Pipe Connected To Filter Box Inlet Primary Furnace natural gas electric o...

Page 12: ...oring Wall Clearances to Combustibles Furnace to sidewall 18 Flue to sidewall 27 Furnace to back wall 32 Flue to back wall 23 Furnace to front wall 48 Sides of DAKA furnace to primary furnace 9 From S...

Page 13: ...Page 13 of 15 DAKA Furnace Model 621 November 2009 Edition Revision 2 7 20 12 FIG 5 Alternative Warm Air Plenum Pipe Insert Designs FIG 6 Wiring Schematic...

Page 14: ...te 59650001 1 11 Grate Spacer A 57660001 1 12 Firebrick 57600001 15 13 Hinge Assembly A Bolt Bag B 30720 36212 1 14 Blower 550 cfm 63610004 1 15 Air Jacket Top Panel 64590210 1 16 Air Jacket Bottom Pa...

Page 15: ...in other than residential service connected to conventional basement type up flow central heating system if non approved fuels are used in firing of units or if unit is damaged due to accident improp...

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