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DAKA Furnace Model 622 

2008 Edition 

 

 

Rev 2B: 11-9-12 

 

 

SUPPLEMENTARY / CENTRAL 

WOODBURNING FURNACE MODEL

 

622 

 

DAKA Corporation • 955 Industrial St NE • Pine City, Minnesota • 55063 

Phone (320) 629-

6737 • Fax (320) 629-3677 • www.dakacorp.com 

 

INSTALLATION AND OPERATION INSTRUCTION MANUAL 

 

NOTE:   These models have been tested and listed in accordance with 

Underwriters Laboratories standard UL 391-2010-March 2010 and Sept. 
2010 for Solid Fuel Central and Supplementary Furnaces by Warnock 
Hersey International, Inc.  ICBO Report No. TL116; NER Qa219. 

 
 

PRINCIPLE OF OPERATION: 

 
These furnace models are designed for conventional up flow residential central forced 
air heating systems, to be installed in either of the following ways: 
 

1. 

Supplementary "Add-

On” Furnace Application (See FIG. 1) 

As a supplementary furnace, these models are connected in parallel to a 
conventional primary furnace system, using present ductwork to distribute wood-
heated air throughout the home. As long as the heat produced by the 
supplementary furnace keeps the living area temperature above the setting on the 
primary furnace wall thermostat, the primary furnace should not burn any gas, oil 
or use any electricity beyond that required to run the primary distribution blower.  
Should the wood fire fail to provide sufficient heat, however, the primary furnace 
will begin operating as usual. 

 

2. 

Central Furnace Application

 

(See FIG. 2) 

This furnace also may be used as a freestanding central furnace, with its own 
plenums and ductwork. The double 550-cfm blowers provided with this furnace are 
often sufficient to provide air distribution for average size homes with relatively 
normal size duct runs.  NOTE: A large side-mounted multi-speed blower 
(DAKA #218) may be required for larger homes with longer ductwork. As wood 
burning requires periodic attention, use of this unit as a central furnace is 
somewhat inconvenient and requires a second heating system (electric baseboard, 
vented gas room heaters, etc.) to act as a backup. 

Summary of Contents for 622

Page 1: ...resent ductwork to distribute wood heated air throughout the home As long as the heat produced by the supplementary furnace keeps the living area temperature above the setting on the primary furnace w...

Page 2: ...3 with adjustable settings available at extra cost 5 Installation of this furnace in mobile homes or garages is prohibited 6 This furnace must be installed on a non combustible floor surface such as c...

Page 3: ...E MATERIAL WITHIN MARKED INSTALLATION CLEARANCES INSPECT AND CLEAN FLUES AND CHIMNEY REGULARLY CAUTION HOT SURFACES KEEP CHILDREN AWAY DO NOT TOUCH DURING OPERATION MAXIMUM DRAFT MARKED ON NAMEPLATE D...

Page 4: ...rmit full opening of door Close door with handle in same position rotate counterclockwise to lock B Insert thermal gasket 6 between ash door 5 and ash pan 7 front and assemble using two 1 4 bolts and...

Page 5: ...oward top of panel B Remove cover on Fan Control Using three 1 tube spacers provided proceed to mount the Fan Control 4 to the side of the panel using No 12 x 2 screws provided Fan Control is to be he...

Page 6: ...ers the plenum Actual design and installation procedure for such a back draft damper is left to the installer due to the large number of plenum configurations involved See FIG 1 FIG 5 for illustration...

Page 7: ...chimney draft to a maximum of 06 water column draft Barometric Regulator No 283 with adjustable draft setting is available through DAKA for this purpose 2 Smoke pipe should maintain a minimum 18 clea...

Page 8: ...ration this control may be activated frequently and is designed to help level the furnace heat output IMPORTANT In a supplementary Add On installation the blowers on the DAKA furnace can be used as ci...

Page 9: ...rd and possibly spilling into the room After closing fire door push damper rod fully in to seal rear vent VIII EMERGENCY OPERATION INSTRUCTIONS A Operation During Power Failure 1 Remove furnace filter...

Page 10: ...ey contain could rust your furnace over the summer months thereby shortening the life of the unit X TROUBLE SHOOTING A Problem Smoke puff back when loading poor burning insufficient heat Solutions 1 I...

Page 11: ...hitish appearance on outside of combustion chamber surfaces reduce chimney draft to control overheating NOTE To cover discoloration obtain a high temperature flat black spray paint from hardware or fi...

Page 12: ...OP TAKE OFF M DUCT STARTING COLLAR RECTANGULAR N COLD AIR RETURN GRILL O COLD AIR PLENUM P WARM AIR PLENUM Q DUCT END CAP R COLD AIR RETURN DUCT CAUTION SEE DUCT CLEARANCES FOR PROPER INSTALLATION CHE...

Page 13: ...IG 3 Clearances from Horizontal Warm Air Ducts FIG 4 Clearances to Combustibles FIG 5 Alternative Warm Air Plenum Pipe Insert Designs From Sides and Top of Warm Air Plenum 6 From Horizontal Ducts with...

Page 14: ...Page 14 of 17 DAKA Furnace Model 622 2008 Edition Rev 2B 11 9 12 FIG 6 Wiring Schematic...

Page 15: ...TRANFORMER RELAY 1 FROM DRAFT BLOWER WHITE WIRE 3 BLACK WIRES 1 FROM TRANFORMER 1 FROM FAN CONTROL 1 FROM POWER SUPPLY OPERATING FAN CONTROL SNAP DISC 2 GREEN GROUND WIRES 1 FROM POWER SUPPLY 1 FROM J...

Page 16: ...08 1 17 Air Jacket Side Panel w o holes with holes 64590209 0212 1ea 18 not used 56811158 1 19 Swing Plate A 57590211 1 20 Operating Control Snap Disc 190 open C 58640005 1 21 Draft Blower Adapter Pla...

Page 17: ...er than residential service connected to conventional basement type up flow central heating system if non approved fuels are used in firing of units or if unit is damaged due to accident improper inst...

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