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DAKA Furnace Model 622 

2008 Edition 

 

 

Rev 2B: 11-9-12 

9.  These furnaces have been designed to operate with a maximum warm air duct 

pressure of 0.2" water column and a maximum warm air duct temperature of 
200°F.  When used in a supplementary "add-on" mode, check the nameplate on 
the primary furnace to determine compatibility. 

 

10. When any supplementary furnace is connected in parallel to an existing primary 

central furnace, a back-draft damper must be installed in the plenum of the 
primary furnace below the warm air inlet from the supplementary furnace to 
prevent the primary furnace from operating in an unintended manner.  See FIG. 1 
for an illustration of the position of this damper. 

 

11. 

IMPORTANT:  WHETHER INSTALLED AS A SUPPLEMENTARY/ADD-ON OR 
CENTRAL FURNACE, INSTALLATION OF A COLD AIR RETURN LINE IS 
MANDATORY.

 

 
 

DANGER 

– RISK OF FIRE OR EXPLOSION! DO NOT BURN GARBAGE, GASOLINE, 

DRAIN OIL OR OTHER FLAMMABLE LIQUIDS. 

WARNING 

– RISK OF FIRE!  DO NOT OPERATE WITH FLUE DRAFT EXCEEDING 

.06" WATER COLUMN.  DO NOT OPERATE WITH FUEL LOADING OR 
ASH REMOVAL DOORS OPEN.  DO NOT STORE FUEL OR OTHER 
COMBUSTIBLE MATERIAL WITHIN MARKED INSTALLATION 
CLEARANCES.  INSPECT AND CLEAN FLUES AND CHIMNEY 
REGULARLY. 

 
CAUTION 

– HOT SURFACES!  KEEP CHILDREN AWAY.  DO NOT TOUCH DURING 

OPERATION.  MAXIMUM DRAFT MARKED ON NAMEPLATE.

 

 

Disposal of Ashes 

Ashes should be placed in a metal container with a tight-fitting lid. The closed container 
of ashes should be placed on a non-combustible floor or on the ground, well away from 
all combustible materials, pending final disposal.  If the ashes are disposed of by burial 
in the soil or otherwise locally dispersed, they should be retained in the closed container 
until all cinders have thoroughly cooled. 
 

Creosote 

– Formation and Need for Removal 

When wood is burned slowly, it produces tar and other organic vapors, which combine 
with expelled moisture to form creosote. The creosote vapors condense in the relatively 
cool chimney flue of a slow-burning fire. As a result, creosote residue accumulates on 
the flue lining. When ignited this creosote makes an extremely hot fire. 
 
The chimney connector and chimney should be inspected at least twice monthly during 
the heating season to determine if a creosote buildup has occurred. If creosote has 
accumulated it should be removed to reduce the risk of a chimney fire.  Use of a smoke 
vent thermometer to monitor stack temperature is recommended. 

Summary of Contents for 622

Page 1: ...resent ductwork to distribute wood heated air throughout the home As long as the heat produced by the supplementary furnace keeps the living area temperature above the setting on the primary furnace w...

Page 2: ...3 with adjustable settings available at extra cost 5 Installation of this furnace in mobile homes or garages is prohibited 6 This furnace must be installed on a non combustible floor surface such as c...

Page 3: ...E MATERIAL WITHIN MARKED INSTALLATION CLEARANCES INSPECT AND CLEAN FLUES AND CHIMNEY REGULARLY CAUTION HOT SURFACES KEEP CHILDREN AWAY DO NOT TOUCH DURING OPERATION MAXIMUM DRAFT MARKED ON NAMEPLATE D...

Page 4: ...rmit full opening of door Close door with handle in same position rotate counterclockwise to lock B Insert thermal gasket 6 between ash door 5 and ash pan 7 front and assemble using two 1 4 bolts and...

Page 5: ...oward top of panel B Remove cover on Fan Control Using three 1 tube spacers provided proceed to mount the Fan Control 4 to the side of the panel using No 12 x 2 screws provided Fan Control is to be he...

Page 6: ...ers the plenum Actual design and installation procedure for such a back draft damper is left to the installer due to the large number of plenum configurations involved See FIG 1 FIG 5 for illustration...

Page 7: ...chimney draft to a maximum of 06 water column draft Barometric Regulator No 283 with adjustable draft setting is available through DAKA for this purpose 2 Smoke pipe should maintain a minimum 18 clea...

Page 8: ...ration this control may be activated frequently and is designed to help level the furnace heat output IMPORTANT In a supplementary Add On installation the blowers on the DAKA furnace can be used as ci...

Page 9: ...rd and possibly spilling into the room After closing fire door push damper rod fully in to seal rear vent VIII EMERGENCY OPERATION INSTRUCTIONS A Operation During Power Failure 1 Remove furnace filter...

Page 10: ...ey contain could rust your furnace over the summer months thereby shortening the life of the unit X TROUBLE SHOOTING A Problem Smoke puff back when loading poor burning insufficient heat Solutions 1 I...

Page 11: ...hitish appearance on outside of combustion chamber surfaces reduce chimney draft to control overheating NOTE To cover discoloration obtain a high temperature flat black spray paint from hardware or fi...

Page 12: ...OP TAKE OFF M DUCT STARTING COLLAR RECTANGULAR N COLD AIR RETURN GRILL O COLD AIR PLENUM P WARM AIR PLENUM Q DUCT END CAP R COLD AIR RETURN DUCT CAUTION SEE DUCT CLEARANCES FOR PROPER INSTALLATION CHE...

Page 13: ...IG 3 Clearances from Horizontal Warm Air Ducts FIG 4 Clearances to Combustibles FIG 5 Alternative Warm Air Plenum Pipe Insert Designs From Sides and Top of Warm Air Plenum 6 From Horizontal Ducts with...

Page 14: ...Page 14 of 17 DAKA Furnace Model 622 2008 Edition Rev 2B 11 9 12 FIG 6 Wiring Schematic...

Page 15: ...TRANFORMER RELAY 1 FROM DRAFT BLOWER WHITE WIRE 3 BLACK WIRES 1 FROM TRANFORMER 1 FROM FAN CONTROL 1 FROM POWER SUPPLY OPERATING FAN CONTROL SNAP DISC 2 GREEN GROUND WIRES 1 FROM POWER SUPPLY 1 FROM J...

Page 16: ...08 1 17 Air Jacket Side Panel w o holes with holes 64590209 0212 1ea 18 not used 56811158 1 19 Swing Plate A 57590211 1 20 Operating Control Snap Disc 190 open C 58640005 1 21 Draft Blower Adapter Pla...

Page 17: ...er than residential service connected to conventional basement type up flow central heating system if non approved fuels are used in firing of units or if unit is damaged due to accident improper inst...

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