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Page 6 of 17 

DAKA Furnace Model 622 

2008 Edition 

 

 

Rev 2B: 11-9-12 

 

IV. WIRING INSTRUCTIONS 

– See FIG. 6 & 6A for Wiring Schematic 

 

NOTE:  For power supply connections, use No. 14 AWG or larger wires 
acceptable for at least 105°C.  Shut Off All Power While Installing. 

 

A.  Attach approved conduit carrying 3-wire 120V AC 15 amp service to any unused 

knockout hole on J-box ring with conduit connector (not included for field wiring 
connections). 

B.  Make all wiring connections per the schematic in FIG. 6 & 6A, making all 

connections shown with wire nuts provided. Check all wiring connections for 
tightness and electrical safety. 

C.  Tuck all wires into J-Box Ring, and install Transformer/Relay as J-Box cover. 

Reinstall cover plates on blower junction boxes.  

 
 

V.

 

CONNECTIONS TO DUCTWORK 

 

A.   

For Use As A Supplementary "Add-on" Furnace

 

– See FIG. 1

 

 

NOTE:  SUPPLY PLENUM MUST BE METAL!  A back draft damper must be 
installed in the warm-air supply plenum of the primary furnace below the 
point where the warm air ductwork connection from the DAKA furnace 
enters the plenum.  Actual design and installation procedure for such a 
back draft damper is left to the installer, due to the large number of plenum 
configurations involved.  See FIG. 1 & FIG. 5 for illustration of placement. 

 

1. 

Mark and cut out two 8" round holes in the side of the supply (warm air) plenum 
of the primary furnace. 
 

IMPORTANT: Verify beforehand that sufficient clearance is available above 
air conditioner coils, etc.  If sufficient clearance is not available, air 
conditioner coil may have to be moved to a second plenum with diversion 
baffles for summer use. 
 

2. 

Attach each 90

° 

sheet metal elbow to one end of straight 8" pipe.  Insert elbow 

into supply plenum of primary furnace with outlet pointing upward.  Slip collar 
over straight end of 8" pipe and push up tight against supply plenum for a good 
air seal.  See FIG. 1 & FIG. 5. 

 

IMPORTANT:  The 90

°

 elbows within the supply plenum forms a venturi to 

extract air from DAKA furnace when primary furnace blower comes on.  An 
absence of these elbows will cause backpressure down the warm air pipe to 
the DAKA furnace, adversely affecting heat distribution, and possibly 
damaging the DAKA furnace.  If space prohibits installation of 90

°

 elbow as 

recommended, see FIG. 5 for alternate designs. 

Summary of Contents for 622

Page 1: ...resent ductwork to distribute wood heated air throughout the home As long as the heat produced by the supplementary furnace keeps the living area temperature above the setting on the primary furnace w...

Page 2: ...3 with adjustable settings available at extra cost 5 Installation of this furnace in mobile homes or garages is prohibited 6 This furnace must be installed on a non combustible floor surface such as c...

Page 3: ...E MATERIAL WITHIN MARKED INSTALLATION CLEARANCES INSPECT AND CLEAN FLUES AND CHIMNEY REGULARLY CAUTION HOT SURFACES KEEP CHILDREN AWAY DO NOT TOUCH DURING OPERATION MAXIMUM DRAFT MARKED ON NAMEPLATE D...

Page 4: ...rmit full opening of door Close door with handle in same position rotate counterclockwise to lock B Insert thermal gasket 6 between ash door 5 and ash pan 7 front and assemble using two 1 4 bolts and...

Page 5: ...oward top of panel B Remove cover on Fan Control Using three 1 tube spacers provided proceed to mount the Fan Control 4 to the side of the panel using No 12 x 2 screws provided Fan Control is to be he...

Page 6: ...ers the plenum Actual design and installation procedure for such a back draft damper is left to the installer due to the large number of plenum configurations involved See FIG 1 FIG 5 for illustration...

Page 7: ...chimney draft to a maximum of 06 water column draft Barometric Regulator No 283 with adjustable draft setting is available through DAKA for this purpose 2 Smoke pipe should maintain a minimum 18 clea...

Page 8: ...ration this control may be activated frequently and is designed to help level the furnace heat output IMPORTANT In a supplementary Add On installation the blowers on the DAKA furnace can be used as ci...

Page 9: ...rd and possibly spilling into the room After closing fire door push damper rod fully in to seal rear vent VIII EMERGENCY OPERATION INSTRUCTIONS A Operation During Power Failure 1 Remove furnace filter...

Page 10: ...ey contain could rust your furnace over the summer months thereby shortening the life of the unit X TROUBLE SHOOTING A Problem Smoke puff back when loading poor burning insufficient heat Solutions 1 I...

Page 11: ...hitish appearance on outside of combustion chamber surfaces reduce chimney draft to control overheating NOTE To cover discoloration obtain a high temperature flat black spray paint from hardware or fi...

Page 12: ...OP TAKE OFF M DUCT STARTING COLLAR RECTANGULAR N COLD AIR RETURN GRILL O COLD AIR PLENUM P WARM AIR PLENUM Q DUCT END CAP R COLD AIR RETURN DUCT CAUTION SEE DUCT CLEARANCES FOR PROPER INSTALLATION CHE...

Page 13: ...IG 3 Clearances from Horizontal Warm Air Ducts FIG 4 Clearances to Combustibles FIG 5 Alternative Warm Air Plenum Pipe Insert Designs From Sides and Top of Warm Air Plenum 6 From Horizontal Ducts with...

Page 14: ...Page 14 of 17 DAKA Furnace Model 622 2008 Edition Rev 2B 11 9 12 FIG 6 Wiring Schematic...

Page 15: ...TRANFORMER RELAY 1 FROM DRAFT BLOWER WHITE WIRE 3 BLACK WIRES 1 FROM TRANFORMER 1 FROM FAN CONTROL 1 FROM POWER SUPPLY OPERATING FAN CONTROL SNAP DISC 2 GREEN GROUND WIRES 1 FROM POWER SUPPLY 1 FROM J...

Page 16: ...08 1 17 Air Jacket Side Panel w o holes with holes 64590209 0212 1ea 18 not used 56811158 1 19 Swing Plate A 57590211 1 20 Operating Control Snap Disc 190 open C 58640005 1 21 Draft Blower Adapter Pla...

Page 17: ...er than residential service connected to conventional basement type up flow central heating system if non approved fuels are used in firing of units or if unit is damaged due to accident improper inst...

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