Dake Dura Press FORCE 10, Use And Maintenance Manual

Page 1: ...Manual Hydraulic Press Manual Pump Model No _________________ Serial No _________________ 724 Robbins Road Grand Haven Michigan 49417 616 842 7110 Phone 800 937 3253 616 842 0859 Fax 800 846 3253 Web...

Page 2: ...ical and punctual written notes on what has been carried out in the maintenance phase indicates meticulousness but above all it becomes a clear diary of what has been done and what will have to be don...

Page 3: ...k Examples rigid helmet safety shoes safety earmuffs close fitting overalls industrial gloves etc Keep cuffs buttoned Do not wear a tie or scarf or long hair ATTENTION tools Always check that your too...

Page 4: ...ulic oil neither put your face close to them but use a piece of cardboard to check for any leaks on them If hydraulic oil penetrates into your skin get treatment from a doctor immediately CAUTION o ri...

Page 5: ...parts section SECTION 3 0 UNPACKING 3 1 Disposing of the packing SECTION 4 0 HANDLING TRANSPORTING AND POSITIONING 4 1 Notices for handling and transporting 4 2 Positioning the press SECTION 5 0 COMMI...

Page 6: ...its monolithic structure has considerable bending strength 2 The HAND PUMP placed on the right of the press allows with facility to reach the work pressure 3 The HYDRAULIC CYLINDER specially designed...

Page 7: ...their location The operator will have to check that these labels are present on the machine and fixed in a stable manner In the event of any of them missing or having deteriorated it will be necessar...

Page 8: ...Force 10M Force 20M8 8 06 10 Label 300168 Label 84487 Label 84399 Label Placement View 300168 84487 84399 81002 607 Label 607...

Page 9: ...tion that is in front of the hydraulic power unit It is forbidden to use equipment or carry out operations that may have even the slightest chance of projecting splinters or parts of equipment Section...

Page 10: ...t Number Item No Description Force 10M Force 20M 1 Gauge Bar 300357 300358 Gauge in tons 301723 301722 2 Hand Pump Complete 300366 301485 3 Hydraulic Cylinder Complete 300652 301343 4 Piston Gasket 30...

Page 11: ...02368 302368 20 29 Valve 302369 302369 31 32 33 Valve 302370 302370 30 Filter N A N A 34 Rod assembly 302373 302373 6 Spring 302372 302346 5 Cap 302371 302371 25 Tap Screw N A N A Complete Pump 300366...

Page 12: ...umentation After removing the plastic unbolt the lag bolts from the skid For handling and transport please refer to Section 4 0 3 1 DISPOSING OF THE PACKING The packing will have to be disposed of by...

Page 13: ...ade in conformity with safety regulations and they have attached the relative plates certifying they are in conformity with the standards CHECK THAT THE MAXIMUM CAPACITY OF EACH STRAP IS GREATER THAN...

Page 14: ...earth sand etc PAY THE UTMOST ATTENTION TO OVERHEAD ELECTRICITY LINES Check beforehand the position of any overhead electricity lines and mark them with special warning cards Always consider a suitabl...

Page 15: ...hipped without oil After you have filled up the tank you have to stroke the hand pump until the ram is fully extended out of the cylinder release the wheel under the pump to return the ram You have to...

Page 16: ...er and wrap it in a cloth to avoid oil splashes Stroke the hand pump to remove the air Verify that all the air has been bled out of the system when only oil is expelled from the fitting Tighten the ni...

Page 17: ...le operator Use of the press is reserved exclusively for authorized and qualified personnel informed about the risks deriving from its use Before operating the machine the operator will check that the...

Page 18: ...laced under the pump control lever The cylinder is equipped with a spring for the ram return 7 2 HEIGHT ADJUSTMENT OF THE MOVABLE BASE To get very good use of the press it is necessary to place the wo...

Page 19: ...hole on the top of the oil tank Visual inspection of the oil level should be approximately below the top of the tank Any topping off has to be done with the same type of and clean oil used in the fill...

Page 20: ...ides Do not use solvents or aggressive acids Section 9 0 9 0 MALFUNCTIONING CAUSES and REMEDIES 9 1 CYLINDER MALFUNCTIONING Call Dake Technical Service 1 800 937 3253 CYLINDERS MALFUNCTION ORIGIN REME...

Page 21: ...D DIVISION OF MATERIALS If you are not going to use the appliance any more it is recommended to make it inoperative by removing the oil contained in the tank and eliminating the oil remaining in the c...

Page 22: ...2 PSI 4 Ton 121 bar 1825 PSI 3 Ton 90 bar 1369 PSI 2 Ton 60 bar 913 PSI 1 Ton 30 bar 456 PSI Gauge Conversion 20 ton Bore 80 mm 3 149 20 Ton 340 bar 5136 PSI 15 Ton 255 bar 3852 PSI 10 Ton 170 bar 256...