Dake Euromatic 370 PP, Instructions Manual

Page 1: ...CHASED ______________________________ INSTRUCTIONS SECTION I Text MODELS Euromatic 370 S Euromatic 370 S L Euromatic 370 PP Euromatic 370 PP L 724 Robbins Road Grand Haven Michigan 49417 616 842 7110 Phone 800 937 3253 616 842 0859 Fax 800 846 3253 Web www dakecorp com E mail customerservice dakecorp com technicalsupport dakecorp com ...

Page 2: ...ead the following warning Call Dake if a transformer is needed 1 800 937 3253 WARNING This machine must be wired by a qualified electrician Do not connect 440 volt power directly to this machine The use of a step down transformer Must be used with this machine Failure to do so may affect warranty ...

Page 3: ...D PARAMETERS 15 SETTING UP THE VISES FOR CLAMPING 16 SEMI AUTOMATIC CUTTING 370PP S 17 VISE ADJUSTMENT FOR MITER CUTTING 18 VERTICAL HOLD DOWN VISE 19 20 HEAD DOWN FEED REGULATOR 21 BLADE PROTECTION DEVICE SET UP AND FEATURES 21 BLADE PROTECTION CALIBRATION 22 23 DRO Set Up PP Models SETTING CUTTING LENGTH W DRO 24 25 PROGRAMMING FOR MULTIPLE INDEXING 25 26 SETTING THE PIECE COUNTER 27 Operational...

Page 4: ...OOLANT Pump HP 1 3 Electrical Service 220 volt Volts Amps 220 20 Electrical Service 440 Volts Volts Amps 440 16 Air Requirements PP has accumulator PSI CFM 90 100 6 Vises Main Vise adjustable Power Pneumatic Feed Vise adjustable Power Pneumatic Max Vise Opening Mm inches 228 6 9 Vise Jaw Height Mm inches 69 85 2 75 Feed Cylinder 370PP Mm inches 508 20 Multiple Stroke Capacity Digital Counter 999 T...

Page 5: ... Electrical Service 440 Volts Volts Amps 440 16 Air Requirements PP has accumulator PSI CFM 90 100 6 Vises Main Vise adjustable Power Pneumatic Feed Vise adjustable Power Pneumatic Max Vise Opening Mm inches 228 6 9 Vise Jaw Height Mm inches 69 85 2 75 Feed Cylinder 370PP Mm inches 508 20 Multiple Stroke Capacity Digital Counter 999 Times Capacities Coolant Liter Gallon Approx 22 7 5 Gear Box Oil ...

Page 6: ...he 370 Semi Automatic saw use only one sling around the gear box Always take proper precautions when lifting these machines If the machine slips or moves while lifting injury may occur If a fork lift is used to move the machine make sure the weight is distributed evenly and the forks are all the way through before lifting E Set the machine in the location where it will be operated Make sure saw is...

Page 7: ...ctrical supply must be LOCKED OUT Installing the blade Ferrous head Open the Plexiglas cover Open the magnetically latched blade guard Remove the spindle flange bolt using the socket wrench provided with the saw Standard threads Remove the blade flange and wipe the blade surface of the flange and spindle clean Carefully slide the blade up through the coolant distribution tubes Take care not to ben...

Page 8: ...C Install blade on the spindle shaft shoulder so the teeth are facing down for clockwise rotation and install blade flange Take care that you do not hit any machine parts with the carbide tips this may affect the blade performance D Screw the spindle bolt in finger tight E Holding the spindle shaft with the wrench tighten bolt securely F Close and tighten blade cover NOTE The blade pins may have b...

Page 9: ...370 S 370 S L 370 PP 370 PP L 9 ...

Page 10: ...370 S 370 S L 370 PP 370 PP L 10 Actual control panel layout may vari ...

Page 11: ... familiarize your self with the control panel s functions using the graphic on the page 9 and 10 BLADE SELECTION SPEEDS AND FEEDS Proper Blade Selection 370PP 370S The most important decision you will make on your machine is selecting the Right Blade for the Material The larger the part the more coarse of blade The smaller or thinner the part the less coarse of bladeAn improper blade will sacrific...

Page 12: ...erial How to use the saw pitch calculator Graphic on following page Look at side1 select type of material to be cut from the vertical window on the left side of the material menus Slide the inner portion so the arrow lines up with the size being cut The horizontal window will display the Blade pitch Knowing the pitch turn over and read side 2 In the left hand column find the pitch from the other s...

Page 13: ...gh the selection of teeth configurations are more limited with carbide here is a brief description of blade recommendations for certain size materials 1 For solid material from 2 to 4 non ferrous material a 14 X 60th blade is used 2 Solids from 1 to 2 a 14 X 84th blade is recommended 3 For cutting material less than 1 a 14 X 100th is recommended 4 Large extrusion with relief an 84th may be used 5 ...

Page 14: ... around the blade without the straight ground rake tooth you eliminate much of the kerf marks a special grind may work for you Call factory for information on these blades The blade thickness can affect the way the blade will cut A thinner blade may work better for you if you are cutting thin wall tubing The thinner blade has to remove less kerf meaning the blade cuts less material CAUTION Carbide...

Page 15: ...t switch this controls the head on the return stroke and stops it in the upper setting The gear box is on the left and the vertical column is on the right side as looking at the adjustments To set these parameters move the cams to the extreme positions and snug down The top cam up and the lower cam down 1 Power up the machine and check that you have air pressure on the gauge 2 Turn the speed selec...

Page 16: ...the material Push the emergency stop button to activate the vise to see if the material is properly clamped To deactivate the vise turn the emergency stop button to the right This will be the proper setting Push the emergency stop button to test clamping Note The main vise can be moved left and right via T slots This allows you to clamp close to the blade even when making miter cuts Now adjust the...

Page 17: ...YELLOW LIGHT IS ON IT MAY DAMAGE THE MACHINE G Select speed 25 or 50 RPM for ferrous material 15000 or 3000 for non ferrous material H Close head feed flow control I Press the green start button 370PP you will need to press the orange button after pushing the green button Adjust the head feed rate and coolant flow to the material being cut WARNING Make sure head feed control is closed before start...

Page 18: ...s without interfering with the cutting Some applications may require repositioning of the rear vise jaws for proper clamping This can be done by loosening the locking bolts on the jaw and moving closer to the blade Some miter cuts will require removal of the anti burr arm Vises may need to clamp tighter for mitering some materials As you cut on an angle the part may be pulled toward the blade if t...

Page 19: ...F With the cylinder nut loose move the hold down foot over to the center of the material being cut Figure 2 item 4 In some cases this foot may be positioned over a different area of the part for more control in clamping D After foot and cylinder is centered over the material tighten this nut Hand tight usually will hold the cylinder sufficiently in place With this adjustment done the foot should b...

Page 20: ...als this regulator will not activate and increase rate This regulator will also allow you to control the head return rate making for quicker cycle times ADJUSTING THE REGULATOR A Using the large gray adjusting knob on the regulator body pull out and turn it clockwise to slow the descent rate down Turning this knob counter clockwise will increase the feed rate through the material Figure 1 item B B...

Page 21: ...s this button to reinstate power to the controls allowing restart of the cycle G Knob to set your preset shut off amps This controls the LED s on the bottom scale H Calibration adjusting screw Factory preset and no adjustment needed Features Operator sets shut off amps 2 amps above free wheeling amps If blade is dull wrong for the material being cut or the head feed is excessive The amps will peak...

Page 22: ... line at a time will Increase the overload until machine will power up normally CAUTION Do not mistake vise timers for this over load You will find the two vise timers mounted side by side and should not be adjusted unless there is a need to speed up or slow down the timing of the vises CALIBRATION To calibrate the device you will need to open the rear access door of the electrical panel In the mi...

Page 23: ... the counter the need to add this thickness dimension to the cut length can be eliminated When ever the blade is changed it is recommended to check the thickness as it may change after resharpening This parameter setting only needs to be added once Move the feeder vise to the forward position Loosen the lock handle located by the bearing support See Figure 1 Turn the feeder vise hand wheel in a co...

Page 24: ...O red 7 125 Note The encoder is very sensitive so take care when you release the adjusting wheel that the length does not change Step 5 Start cycle Tighten the handle locking knob securely Taking note that the length does not change while tightening Place the cycle selector switch to the automatic position Turn the vise position to the backward position switch is located on the lower control panel...

Page 25: ...ed into the equation as described in the DRO length set up chapter TIP A shallow test cut into a scrap piece of material then checking this cut with a caliper will give you an accurate measurement This will show the thickness of the blade plus any run out that may occur All blades will have a certain amount of run out and this gives you the most accurate blade dimensioning This example is shown in...

Page 26: ...to feed the material in both forward and backward motion Do not set this feed rate excessive or damage may occur and tolerances may slip WARNING Make sure head feed control is closed before starting cycle Head could overfeed into the part if this is not followed causing possible blade or machine damage or may result in personal injury These are the operations that will be carried out 1 Feeder adva...

Page 27: ... a reputable business contact Dake We will be happy to refer you to someone H Never use a blade smaller or larger then stated in our specifications Always use a blade with the correct pin hole spacing and arbor size Cutting A Watch the chip This will tell you all you need to know A curly silver colored cool chip is what you want If Chip is different from this description change blade speed head fe...

Page 28: ...370 S 370 S L 370 PP 370 PP L 28 These are only examples of different types of fixtures Dake does not manufacture these ...

Page 29: ... plug may be wired to each motor A cord from the machine will have a mating plug attached to it When ever a head is changed a simple twist of the plug and the motor is disconnected Note If this system is used make sure the plugs on the heads are wired for proper rotation Clockwise for the non ferrous and counter clockwise for the ferrous head D Always store the unused head upright and in a safe lo...

Page 30: ...them Mark left top right top for future installation Step 4 Removing the head A With all tubes wires etc clear from the head pull the head away from the column figure C ref 7 using a strap and hoist Fork lift or engine hoist can be used Warning Head may be difficult to balance Take caution when lifting the head B Using extreme care set the head in a safe location in an upright position REPLACEMENT...

Page 31: ...and using compressed air run the head up and down on the column The head will now travel without jerky movements or hesitation If these conditions still exist readjust the gib blocks I Replace the head limits cams into the T slots in the head Figure F ref 4 J Connect power back to the motor K Replace rear column cover L Reconnect any tube lines wires etc that may have been removed before removing ...

Page 32: ...370 S 370 S L 370 PP 370 PP L 32 ...

Page 33: ...370 S 370 S L 370 PP 370 PP L 33 ...

Page 34: ... kept topped off At the beginning of each shift this should be pumped twice to maintain good lubrication for the ways G Gib blocks This acts as an adjustable guide for the gear box If adjustment is needed See the gib block adjustment section in this manual H Vise gib can be adjusted by loosening the lock nuts and turning the set screws equally This should be done when ever vise shifts left or righ...

Page 35: ... reservoir is on the back of the column This reservoir should be kept topped off At the beginning of each shift this should be pumped twice to maintain good lubrication for the ways G Gib blocks This acts as an adjustable guide for the gear box If adjustment is needed see the gib block adjustment section in this manual H Vise gib can be adjusted by loosening the lock nuts and turning the set screw...

Page 36: ... Power source fuses hood interlock Replace fuses close hood Motor runs backwards Leads on incoming power are incorrect Have qualified electrician make a change No power to the machine Check power source fuses hood interlock Replace fuses close hood Vises do not operate or are slow Incoming air pressure regulator pressure Increase air pressure set higher Head stops down feeding Lack of air flow con...

Page 37: ...TRUCTION MANUAL AND PARTS LIST SECTION II Electrical Diagrams FOR MODELS 370 S 370 S L 370 PP 370 PP L MODEL ________________________________________ SERIAL NUMBER ________________________________ DATE PURCHASED ______________________________ ...

Page 38: ...ALIMENTAZIONE 230V 60Hz 230V 60Hz POWER SUPPLY POWER SUPPLY ...

Page 39: ...HL4 ILLUMINAZIONE LAMA POWER SUPPLY ...

Page 40: ...LAMPEGGIATORE LAMA IN MOTO 24VAC MORSA 24VAC EMERGENCIES ...

Page 41: ...DISCESA TESTA EV DISCESA TESTA START MEMORIA PULSANTE CICLO SB4 START CICLO ELECTROMECHANICALCIRCUIT ...

Page 42: ...AVANZAMENTO CARRO EV CARRO AVANTI RITORNO CARRO EV CHIUSURA PINZA RITARDO CHIUSURA PINZA RITARDO RITORNO CARRO MEMORIA RIPETITORE RELE TESTA BASSA 801 ELECTROMECHANICAL CIRCUIT ...

Page 43: ...O KA11 MEMORIA APERTURA MORSA KA6 RITORNO CARRO KA6 RITORNO CARRO RELE APPOGGIO PINZA KA11 MEMORIA APERTURA MORSA KA11 MEMORIA APERTURA MORSA KA10 CHIUSURA MORSA MEMORIA APERTURA MORSA RITARDO APERTURA MORSA RT4 MAGGIORE DI RT3 ELECTROMECHANICAL CIRCUIT ...

Page 44: ...9 11 2 4 5 10 3 6 7 8 1 CH1 LC4HR424ACJ KA5 RITORNO CARRO COUNTER ...

Page 45: ...TERMINAL ...

Page 46: ... 4 Changeovercontact Current 12 A ScrewConnection Weidmu11er Weidmuller 6 KA6 7760056101 7760056 107 D SERIESDRM relay Number of contacts 4 Changeover contact with test button AgNi 0 15µmAu Rated Voltage 24VAC Continuous current10A Plug in connection D SERIES DRM Relay socket Number of Contacts 4 Changeovercontact Current 12 A ScrewConnection Weidmu11er Weidmuller 6 KA7 7760056101 7760056107 D SER...

Page 47: ...ngle body contact block 1NO contacts with spring terminals Single contact block for circular push button 0 22 mm 1NO with screw terminals Schneider Electric Schneider Electric Schneider Electric PU 4 SB2 ZB4BW333 ZB4BVB3 ZBE10 1 Pulsating head with green illuminated wire for unit 022 with spring return with integrated LED Body pilot light with integrated green LED 24V Single contact block for circ...

Page 48: ...S INSTRUCTION MANUAL AND PARTS LIST SECTION III Parts List FOR MODELS 370 S 370 S L 370 PP 370 PP L MODEL ________________________________________ SERIAL NUMBER ________________________________ DATE PURCHASED ______________________________ ...

Page 49: ...10 2 2019 Euromatic 370 2 Head Cylinder Unit Ref 005 ...

Page 50: ...ntral Head 114 Gasket N 118086 115 Gasket OR 147 116 302164 Washer 117 Bush 118 Small Piston 119 Ring Seeger 28 120 Pipe 50 56 121 Gasket OR 147 122 Gasket N 118086 123 Scraper Ring WRM 086118 124 Brake Head 125 Chromium Plated Head 126 Filter 1 8 Gas 127 Gasket OR 147 128 Gasket OR 3087 129 Flange 130 Panel 131 Gasket OR 3068 132 Adjusting Shaft 133 Gasket OR 2106 134 Hexagon 135 Bottom 136 Press...

Page 51: ...10 2 2019 Euromatic 370 4 Bedplate Unit Ref 008 ...

Page 52: ...ht Hand 21 78824 Screw Socket Head Cap M12 X 1 75 X 110mm Long 22 Base 23 Bedplate 24 Chute 25 Tank 26 Cap 27 300176 Motor Pump 28 Screw 29 Tank 30 Rollers Chute Support 31 Nut 32 Screw 33 Nut 34 Sleeve 35 Screw 36 Grub 40 Nut 41 Vices Adjustment Block 42 Screw 46 300230 Exhaust Chute 47 Screw 48 Screw 49 A Controls Panel 50 Electric Panel 51 Electric Case 54 Nut 55 Screw 300690 Complete Electrica...

Page 53: ...10 2 2019 Euromatic 370 6 Head Unit Ref 002 ...

Page 54: ...Screw 119 Unit Collection 46 Closing Pivot 120 Handwheel 47 Protection Carter 121 Disk Repair 48 Stopping Ring 122 300437 Blade Flange 49 78809 Screw 123 300438 Screw 50 81572 Screw 124 Brush Bearing 51 Grub 125 Screw 52 301964 Bearing Cover 126 Bearing Pivot 53 5611 Sealing Ring 231 127 Spring 54 301335 Self Locking Nut 128 300164 Brush Level 55 Bearing Cover 129 Stopping Ring 56 29637 Sealing Ri...

Page 55: ...10 2 2019 Euromatic 370 8 Vise Unit Ref 004 ...

Page 56: ...nt Cap 20 Screw 10mm x 70mm 21 Elastic Pin 22 300142 Hand wheel with Knob 23 Pipe Fitting 24 Spacer 25 Spacer Holder Flange 26 Screw 27 300353 Vice Screw 28 Screw 29 300167 Block 300167 30 300166 Small Rubber 31 Screw 32 Washer 33 Support 34 301980 Screw 35 301986 Jaw Holder Clamping Plate 36 301981 Screw 10mm x 30mm 37 300193 Vice Support 38 301984 Vice Support Feather 39 301979 Small Block 40 30...

Page 57: ...10 2 2019 Euromatic 370 10 Group Feeder P R ...

Page 58: ...Proof 4 Gasket 5 Micro Presence Bar 6 Micro Stop Cart Back 7 300211 Micro Stop Cart Back Limit Switch 8 Micro Stop Blocket Advancement 9 10 Screw 11 Screw 12 Staff Chromate Support Feeding 13 Staff Chromate Support Feeding 14 Staff Slide Jaw 15 300200 Staff Slide Jaw Activation Bar 16 Screw 17 Block 300127 Piston cylinder 300262 Cylinder Complete ...

Page 59: ...10 2 2019 Euromatic 370 12 Group Alimentador P P Ref 014b Alimentador Ref 014b ...

Page 60: ...g 13 301409 Screw movement shaft 61 Sealing 14 301410 Nonius support 62 Cylinder rod 15 301411 Bushing for screw movement shaft support 63 Cylinder tube 16 301412 Measuring cart wheel adjusting 64 Head cylinder low head 17 Bearing spacer 65 Hydraulic cylinder pin 18 Adjustable little foot 19 Washer 301407 Feed length Adjustment Assembly Includes 12 13 14 15 16 23 24 25 26 30 31 32 20 Screw 21 3001...

Page 61: ...79931 Cog Pulley Upper 17 300426 Bearing 5 Washer 18 300706 Gasket 6 Bolt 19 301312 Flange 7 300355 Drive Belt Cog Style 20 301311 Blade Flange 7 301976 Drive belt Cog Style length 510 8 300700 Cog Pulley Lower 21 300425 Spindle Bolt 300594 Cog Pulley Lower 22 Blade 9 300705 Key 23 Bolt 10 300704 Nut 24 Support Plate 11 301313 Spacer 25 Lock Nut 12 300424 Bearing 26 Bolt 13 Pipe 300232 Complete He...

Page 62: ...50VA 2 77526 Fuse 15 amp Buss FNQ 15 77523 Fuse 2 amp 3 300203 Fuse Holder Swing Out 4 300603 Relay Overload LR2D1321 301824 Overload holder 5 300213 Coil Inductive Pick up for blade protection units 6 300208 Timer Dwell TH24 7 300209 Relay Ice Cube Finder 55 34 300302 Empty Electrical Box 370S 1 2 3 4 5 6 7 ...

Page 63: ...300206 Power Switch Main With Lockout 4 300233 Cycle Selector Switch Mode or feeder vise loc 5 300204 Lock Out Switch with Key 6 300390 Multi stroke Indicator TP702 7 300351 Switch E stop Emergency Stop 8 300919 Blade Protection 9 300214 Gauge System Pressure 10 79933 Piece Counter 300235 300302 Electrical box 370S 1 2 3 4 5 6 7 8 9 10 Actual control panel layout may vari ...

Page 64: ...cal Hold Down 30mm 60mm 90mm 300851 6 H P Motor 300195 Valve for regulating feed vise 300198 Table cover plate 300218 Accumulator air tank 300220 Allen Wrench 300228 Bar Stop 300273 Oil Resivoir 300277 Hood Plexi glass 300813 Air regulator head assembly 301819 Hood hinge 301820 Shock mount plastic 88130045 Coil OPTIONS Part No Description 300128 Ferrous cutting head for mounting on non ferrous saw...