Dake SUPER CUT 315, Instructional Manual

Page 1: ... 800 846 3253 www dakecorp com customerservice dakecorp com DAKE MANUAL COLD SAW SUPER CUT 315 INSTRUCTIONAL MANUAL WARNING Read and understand all instructions and responsibilities before operating Failure to follow safety instructions and labels could result in serious injury ...

Page 2: ...ND ANCHORING 8 ELECTRICAL CONNECTION 8 ASSEMBLING THE MACHINE 9 CHOOSING A BLADE 9 OPERATION 10 STARTING AND CUTTING 11 MAINTENANCE 12 ROUTINE MAINTENANCE 12 CHANGING THE BLADE 13 CUTTING ANGLE ADJUSTMENT 13 CHANGING THE GEAR BOX OIL 13 CHANGING COOLANT PUMP 14 TROUBLESHOOTING 14 ELECTRICAL COMPONENTS 17 EXPLODED VIEW 20 PARTS LIST 21 ORDERING INFORMATION 23 DEACTIVATING THE MACHINE 24 DISMANTLING...

Page 3: ...the repair work completed The standard limited warranty includes repair of the defective component part at no cost to the end user Warranty Process Subject to the conditions hereinafter set forth the manufacturer will repair or replace any portion of the product that proves defective in materials or workmanship The manufacturer retains the sole right and option after inspection to determine whethe...

Page 4: ...allation or failure to operate or maintain the unit in accordance with the printed instructions provided c Defects or malfunctions resulting from abuse accident neglect or damage outside of prepaid freight terms d Normal maintenance service or preventative maintenance and the parts used in connection with such service e Units and parts which have been altered or repaired other than by the manufact...

Page 5: ... by Customer Service a representative will supply a Return Material Authorization RMA number The returned item must have the provided RMA number clearly marked on the outside packaging Any item received without an RMA number clearly visible on the packaging will not be processed An RMA number can only be provided by the Dake Customer Service team and must be obtained prior to the return shipment R...

Page 6: ...se 3 Phase 1 Phase Weight 450 lbs Horsepower 1 6 2 35 HP Work Height 38 1 2 Speeds 3 Phase 22 44 RPM 1 Phase 44 RPM Height 59 Max blade diameter 12 1 2 Base 26 x 36 CUTTING CAPACITY 90 2 5 8 3 5 8 3 1 4 4 1 4 x 2 3 4 45 2 1 2 3 1 2 3 1 8 3 1 4 x 2 3 4 In the space provided record the serial number and model number of the machine If contacting Dake this information must be provided to assist in ide...

Page 7: ...hazard PPE assessment before work activity Additional Safety Warnings This machine is intended to be operated by one person This person should be conscious of the machine movement not only for themselves but also for persons on the immediate area of the machine Never have several objects in your hands at once and keeps hands as clean as possible This machine has been built to comply with national ...

Page 8: ... stationary Always disconnect the machine from the power socket before changing the blade or carrying out any maintenance job even in the case of abnormal machine operation Do not operate this machine without the handle and or handle switch disconnected Always wear OSHA approved safety glasses when operating this machine Never put your hands or arms into the cutting area while the machine is opera...

Page 9: ...ermal probe In the event of incorrect operation or of dangerous conditions the machine may be stopped immediately by pressing the red emergency stop button In the event of a power cut the specific start up button must be reset This machine has been tested in conformity with point 20 of EN 60204 SET UP TRANSPORTING AND ANCHORING When you receive your machine you will need a forklift for transportin...

Page 10: ...ace Part 3 Attach and align the work support bracket on the left hand side of the saw base using the two bolts provided CHOOSING A BLADE The saw will come with a DAKE Saw Pitch Calculator to assist in blade selection First the pitch of the teeth must be chosen suitable for the material to be cut according to these criteria Parts with a thing and or variable section such as profiles pipes and plate...

Page 11: ... machine it is recommended to start using it in intervals of a half hour This operation should be repeated two or three times after this the machine may be used continuously Do not use cutting blades of a different size from those stated in the specifications section If the cutting blade gets stuck in the work piece release the blade ON button immediately switch off the machine and open the vise s...

Page 12: ... vise lever 5 5 Grip the handle 6 of the head control arm and press the button checking that the blade is turning in the direction indicated if not invert the two phase leads and that sufficient coolant is coming out 6 The saw is now ready to begin cutting a When cutting with a new blade the first two or three cuts must be made while exerting a slight pressure on the part so that the time to cut i...

Page 13: ...on the return spring WEEKLY MAINTENANCE Sharpen blade Clean blade housing Make sure the gearbox is full of oil Check power chord for any damage Clean shavings from lubricant tank Clean and grease the screw and sliding guide vise Clean the filter of the pump suction head and the suction area MONTHLY MAINTENANCE Check tightness of the screws on the motor pump jaws and safety guard Check safety shiel...

Page 14: ...on and direction of the teeth 6 Replace flange and screw the blade guard back in to place CUTTING ANGLE ADJUSTMENT Release the lever to rotate the cutting head and make sure that the desired cutting angle perfectly matches the reference index before locking the lever holding the cutting head back in place CHANGING THE GEAR BOX OIL 80 90 Synthetic Gear Oil we recommend MOBIL SHC635 1 Disconnect mac...

Page 15: ...blade Speak with blade provider and sharpener Poor clamping pressure causing the part to move Check the material for tightness before cutting Check the condition of the jaw faces Insufficient coolant or incorrect type of coolant Check the level of coolant in tank and increase the flow of coolant Talk to your coolant provider Premature Blade Wear Wrong blade being used Consult your blade provider f...

Page 16: ... on cutting surface Blade diameter incorrect and or too large Decrease blade diameter Poor clamping pressure causing the part to move Check the material for tightness before cutting Check the condition of the jaw faces Blade advance is too fast Exert less cutting pressure on the material Blade teeth are worn Sharpen blade or replace Insufficient coolant Check the level of coolant in tank and incre...

Page 17: ...g and the outgoing voltages which should be 24 volts Auxiliary Relay Check voltages to relay terminals should be 24 volts If not check for loose wires if none relay should be replaced Motor will not work bit the indicator light is on Socket and or plug connecting the switch handle to the electrical box Check the plug connections and the wire connections inside the handle switch Switch inside the h...

Page 18: ...Dake Corporation 724 Robbins Road Grand Haven MI 49417 www dakecorp com 974315 17 REV112019 ELECTRICAL COMPONENTS Single Phase ...

Page 19: ...Dake Corporation 724 Robbins Road Grand Haven MI 49417 www dakecorp com 974315 18 REV112019 Three Phase ...

Page 20: ...I 49417 www dakecorp com 974315 19 REV112019 KEY 140 Auxiliary Relay 141 Remote control Switch 142 Fuse Carrier 143 Transformer 144 Socket Connector 145 Plug Connector 146 Speed Switch 147 Reset Button 148 Emergency Stop 149 Electric Components Box ...

Page 21: ...Dake Corporation 724 Robbins Road Grand Haven MI 49417 www dakecorp com 974315 20 REV112019 EXPLODED VIEW ...

Page 22: ... 19 Vise Jaw Washer AFB8B037 20 Screw M12 81110133 21 Vise Jaw Washer AFB8B037 22 Screw M12 81110133 23 Roll Pin M8 5927 81132081 24 Lever Bushing AFB80032 25 Quick Lock Vise Lever AGB80031 26 Bearing AX 3047 CP 3047 84500001 27 Quick Lock Vise Washer AFB80033 28 Vise Handwheel Ø18mm 47100000 29 Elastic Pin Ø5mm 82504189 30 Washer M8 x 21mm O D 82100000 31 Screw M8 1 25 x 20mm L 80521 35 Quick Loc...

Page 23: ...1 Hex Nut M8 1 25 81573 72 Hex Nut M16 81600016 73 Head Lever 120C0004 74 Handgrip 44600001 75 Ring Nut M25 1 5 81700025 76 Worm Wheel ABB81005 77 Oil Seal 35x47x7mm 302849 78 Blade Shaft 060C0009 79 Blade Shaft Flange Stakes AFB8B007 81 Blade Flange 300977 82 Socket Cap Screw M12 1 75 x 35mm S1110136 83 Fixed Blade Guard 160C0020 86 Coolant Nozzle AFB80055 87 Coolant Hose 69102002 88 Cap Screw M6...

Page 24: ...otor 3 Phase CE 74320127 Motor Single Phase CE 74320122 1 140 Auxiliary Relay 72300000 141 Remote Control Switch 301462 142 Fuse Holder 73142005 143 Transformer 30VA 73327011 144 Socket Connector 73600005 145 Plug Connector 73600052 146 Switch 2 speed CE 70221013 147 Reset Push Button 716812 148 Emergency Push Button 716538 149 Electrical Box 230E0017 Pneumatic Vise Kit AAL3100L Pneumatic Vise Cyl...

Page 25: ...owing 1 Unplug machine 2 Release the arch return spring 3 Empty coolant tank 4 Carefully clean and grease machine 5 If necessary cover the machine DISMANTLING THE MACHINE If this machine is permanently demolished and or scrapped divide the material to be disposed of and dispose of them in accordance to local disposal laws This includes raw materials such as metals electrical components and special...