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10 

             MAN # 650702 

TROUBLESHOOTING: 

 
Problem 

Possible cause 

Solution 

Display doesn’t light. 

Control box not connected or has 
no power. 
 
 
 
 
Display harness is not connected 
or damaged. 

Status light should blink once every 4 seconds 
with the key off and come on solid when key is 
on. If not check harness connection to control 
box and verify proper connections on GEN-IV 
wiring harness. 
 
Check display harness for proper connections 
and for cuts or pinched locations. 

Status light flashes rapidly 
and controller doesn’t 
respond. 

DCC has inadvertently entered a 
factory test mode and needs to 
be reset. 

Unplug the DCC controller harness from the 
DCC control unit. Wait for 2 seconds and then 
reconnect the harness to controller. 

Display is dark or too dim. 

Brightness setting is set too low. 

Go into setup and adjust brightness setting. 

AC or ECON changes back 
shortly after pressing 
temperature knob. 

Controller is currently in a mode 
that doesn’t allow overriding the 
AC / ECON function. 

Try changing the temperature setting, 
especially if the temp setting is set to 60F (16C) 
or 90F (32C). 

Display reads “OFF” and fan 
doesn’t run. 

System has been turned off. 

Adjust fan speed to turn system back on. 

System switches between 
blowing on the floor and 
through the vents often. 

The temperature span may be 
set too small for your vehicle. 

Go into setup and set the temperature span to 
a higher value. 

Display reads 
COMMUNICATION ERROR 

Communication between the 
display and controller was lost. 

Check the display harness for damage or 
pinched locations and for proper connection. 

Display reads “OPEN  
CABIN / VENT A / VENT B / 
FLOOR A / FLOOR B / 
DEFROST SENSOR” 

Listed sensor appears 
disconnected. 

Check the connection of the sensor wires for 
the sensor listed. Also check the sensor wires 
for breaks or pinched areas. 

Display reads “SHORTED 
CABIN / VENT A / VENT B / 
FLOOR A / FLOOR B / 
DEFROST SENSOR” 

Listed sensor appears shorted to 
ground. 

Check for proper connection of listed sensor 
and check for pinched wires. 

Controller doesn’t remember 
temperature setting from 
when vehicle was last driven. 

Constant power was lost to 
control box. 

Ensure the +12v constant power of the GEN-IV 
harness has +12v with key off. The status LED 
on controller should blink once every 4 sec. 

Fan speed, air output 
location, or temperature 
does not seem to match 
settings. 

The GEN-IV may not be correctly 
calibrated to the DCC control 
signals. 

Enter setup as described in “SETUP” section 
and keep engine off. Select “CALIB” from the 
menu to recalibrate the GEN-IV module to the 
DCC control signals.  

System doesn’t cool, even 
when set to lowest 
temperature setting. 

GEN-IV may need calibration. 
 
Air conditioning system may 
need to be charged or may not 
be setup properly. 

See “CALIBRATION” in setup section. 
 
Refer to the GEN-IV manual regarding system 
charging and troubleshooting. 

Fan speed is low at startup. 

DCC keeps fan low until the 
GEN-IV unit output air begins to 
change toward desired 
temperature. 

This is normal operation and is done to prevent 
uncomfortable blasts of hot or cold air when the 
opposite is desired at start up.  

 

WARNING: This product can expose you to chemicals including lead, which is known to the State of 

California to cause cancer and birth defects or other reproductive harm. For more information go to 

www.P65Warnings.ca.gov

 

 

Copyright 2019 – Dakota Digital, Inc. 

Summary of Contents for DCC-4000

Page 1: ...H THIS SYSTEM DCC 4000 display x1 DCC control box x1 HLC harness x1 11 plastic ties x6 6 plastic ties x2 Grommet temp sensors x4 Clip temp sensors x2 DCC controller harness x1 DCC display harness x1 Mount brackets x2 Thumb nuts x2 Installation operator s manual x1 Cutout template x1 2 Vent sensor housings x2 2 Vent sensor housings x2 ...

Page 2: ...tor to the 12 pin connector on the GEN IV module Connect the 16 pin wire connector to the 16 pin main wiring harness connector on the GEN IV Connect the GEN IV harness into the remaining 16 pin connector on the DCC controller harness optional Using the HLC harness 2 six pin connectors connect to either one of the 6 pin connectors on the DCC 4000 display Connect the other end to the CLOCK CABLE por...

Page 3: ...commend installing the temperature sensors first STEP 1 INSTALLING THE DEFROST SENSOR The supplied grommet type temperature sensors require a 3 8 hole to be drilled so they can be inserted into the housing To prevent drilling too deeply create a stop for your drill bit see photos at right with a piece of rubber hose or small block of wood that is long enough to allow just the tip about of the bit ...

Page 4: ...uct so that the sensor sits inside the duct at about the center of the opening It is recommended to label the free end of the sensor wires to ensure proper connection to the control box later STEP 3 INSTALLING THE CABIN SENSOR Secure one of the grommet type temperature sensors to the grate of the blower fan using the supplied 6 plastic ties The sensor should be mounted so that the silver colored e...

Page 5: ...lled There are two tabs on the case of the control box to allow for easier mounting STEP 7 WIRE THE TEMPERATURE SENSORS Wire the temperature sensors wires to the connection strip on the DCC control box The small tab on the top of the connector can be pressed down with a screw driver to allow insertion of the stripped ends of the sensor wires Connect the black wire to the terminal The other wire is...

Page 6: ...s under automatic control AUTO will appear in the fan speed display area Making adjustments to the fan speed will take the fan out of auto mode and the AUTO will no longer be displayed Automatic fan speed can be turned back on by turning the knob past the maximum setting The fan will also return to auto mode whenever an adjustment is made to the temperature setting TEMPERATURE KNOB knob on left si...

Page 7: ...he AC econ mode If the system is currently in AC mode it will turn the AC off If it is currently in econ mode it will turn the AC on AC mode is indicated by a snow flake next to the temperature reading Econ mode is indicated by a backslash circle over the top of the snow flake There are instances when the AC Econ mode may not be overridden Two of these instances are the full cool 60F setting and t...

Page 8: ...tem settings DAY NIGHT Sets the same theme for both day and night modes DAY MODE Sets just the day mode theme and leaves the night mode theme unchanged NIGHT MODE Sets just the night mode theme and leaves the day mode theme unchanged Each option above has the same set of preset themes to choose from plus two additional options listed below CUSTOM THEME This is a user customizable theme On selectin...

Page 9: ... help with specific errors DCC Specifications SUPPLY Voltage Range BAT 8 to 18 V Ignition 5 V INPUTS Low Max High Min DIM dash lamp 3 1 V 3 8 V CURRENT DRAW IGN off 0 2 mA IGN on 200 mA SERVICE AND REPAIR DAKOTA DIGITAL offers complete service and repair of its product line In addition technical consultation is available to help you work through any questions or problems you may be having installi...

Page 10: ...splay reads OPEN CABIN VENT A VENT B FLOOR A FLOOR B DEFROST SENSOR Listed sensor appears disconnected Check the connection of the sensor wires for the sensor listed Also check the sensor wires for breaks or pinched areas Display reads SHORTED CABIN VENT A VENT B FLOOR A FLOOR B DEFROST SENSOR Listed sensor appears shorted to ground Check for proper connection of listed sensor and check for pinche...

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